KYMCO Downtown 200i, Service Manual, Page: 68 / 230

6. CYLINDER HEAD/VALVES
6-10
DOWNTOWN 200i
Tighten the four cylinder head nuts and the four
bolts between the cylinder head and cylinder.
Torque:
Cylinder head nuts: 3.6 kgf-m (35.3 N-m)
Turn the A.C. generator flywheel so that the “T”
mark on the flywheel aligns with the index mark
on the right crankcase cover.
Keep the round hole on the camshaft gear facing
up and align two bolts on the camshaft gear with
the cylinder head surface (Position the intake and
exhaust cam lobes down.) and install the cam
chain over the camshaft gear.
Install the thermostat bolt.
Torque : 1.2 kgf-m (11.8 N-m)
Turn the cam chain tension screw counter-
clockwise to release it.
•
Apply engine oil to the threads of the
cylinder head cap nuts.
•
Diagonally tighten the cylinder head cap
nuts in 2
～
3 times.
•
First tighten the cylinder head cap nuts and
then tighten the bolts between the cylinder
and cylinder head to avoid cracks.
＊
Nuts
Camshaft Gear Round hole
Bolts