
6. CYLINDER HEAD/VALVES
6-7
DOWNTOWN 200i
Remove two nuts attaching to the upper/lower
side of cylinder head.
Remove two bolts attaching to the cylinder head.
Remove the cylinder head.
Remove the dowel pins and cylinder head gasket.
Remove the cam chain guide.
Remove all gasket material from the cylinder
head mating surface.
CYLINDER HEAD DISASSEMBLY
Remove the valve spring cotters, retainers,
springs, spring seats and valve stem seals using a
valve spring compressor.
Valve spring compressor
E040
Remove carbon deposits from the exhaust port
and combustion chamber.
•
Be sure to compress the valve springs
with a valve spring compressor.
•
Mark all disassembled parts to ensure
correct reassembly.
*
Be careful not to drop any gasket material
into the engine.
*
Special
Dowel pins
Cylinder Head Gasket
Cam Chain Guide
Valve Spring Compresso
r
Nut
Bolts
Summary of Contents for Downtown 200i
Page 7: ...1 GENERAL INFORMATION 1 4 DOWNTOWN 200i TORQUE VALUES...
Page 8: ...1 GENERAL INFORMATION 1 5 DOWNTOWN 200i TORQUE VALUES FRAME...
Page 12: ...1 GENERAL INFORMATION 1 9 DOWNTOWN 200i ISC Throttle Body TPS WTS Injector MAP Sensor...
Page 14: ...1 GENERAL INFORMATION 1 11 DOWNTOWN 200i Starter Relay Regulator Rectifier CPS O2 Sensor...
Page 33: ...3 INSPECTION ADJUSTMENT 3 2...
Page 59: ...6 CYLINDER HEAD VALVES 6 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 71: ...7 CYLINDER PISTON 7 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 80: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 94: ...9 FINAL REDUCTION 9 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 100: ...10 A C GENERATOR STARTER CLUTCH 10 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 110: ...11 CRANKCASE CRANKSHAFT 11 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 116: ...12 COOLING SYSTEM 12 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 118: ...12 COOLING SYSTEM 12 3 DOWNTOWN 200i...
Page 189: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 196: ...15 REAR WHEEL REAR BRAKE REAR SUSPENSION DOWNTOWN 200i 15 8...
Page 217: ...19 LIGHTS SWITCHES FUEL PUMP 19 1 DOWNTOWN 200i ELECTRICAL EQUIPMENT LAYOUT Radiator...