
4. LUBRICATION SYSTEM
4-2
DOWNTOWN 200i
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The maintenance of lubrication system can be performed with the engine installed on the frame.
•
Drain the coolant before starting any operations.
•
Carefully when removing and installing the oil pump not to allow dust and foreign matters to enter the
engine and oil line.
•
Do not attempt to disassemble the oil pump. The oil pump must be replaced as a set when it reaches its
service limit.
•
After the oil pump is installed, check each part for oil leaks.
SPECIFICATIONS
ENGINE OIL
Engine Oil Capacity
At disassembly: 1.5 liter At change: 1.3 liter
Recommended Oil
SAE5W50# API: SJ
TROUBLESHOOTING
Oil level too low
Poor lubrication pressure
•
Natural oil consumption
•
Oil level too low
•
Oil leaks
•
Clogged oil filter or oil passage
•
Worn piston rings
•
Faulty oil pump
•
Worn valve guide
•
Worn valve guide seal
Oil contamination
•
Oil not changed often enough
•
Faulty cylinder head gasket
•
Loose cylinder head bolts
Summary of Contents for Downtown 200i
Page 7: ...1 GENERAL INFORMATION 1 4 DOWNTOWN 200i TORQUE VALUES...
Page 8: ...1 GENERAL INFORMATION 1 5 DOWNTOWN 200i TORQUE VALUES FRAME...
Page 12: ...1 GENERAL INFORMATION 1 9 DOWNTOWN 200i ISC Throttle Body TPS WTS Injector MAP Sensor...
Page 14: ...1 GENERAL INFORMATION 1 11 DOWNTOWN 200i Starter Relay Regulator Rectifier CPS O2 Sensor...
Page 33: ...3 INSPECTION ADJUSTMENT 3 2...
Page 59: ...6 CYLINDER HEAD VALVES 6 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 71: ...7 CYLINDER PISTON 7 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 80: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 94: ...9 FINAL REDUCTION 9 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 100: ...10 A C GENERATOR STARTER CLUTCH 10 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 110: ...11 CRANKCASE CRANKSHAFT 11 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 116: ...12 COOLING SYSTEM 12 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 118: ...12 COOLING SYSTEM 12 3 DOWNTOWN 200i...
Page 189: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Page 196: ...15 REAR WHEEL REAR BRAKE REAR SUSPENSION DOWNTOWN 200i 15 8...
Page 217: ...19 LIGHTS SWITCHES FUEL PUMP 19 1 DOWNTOWN 200i ELECTRICAL EQUIPMENT LAYOUT Radiator...