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Kwik Lok 086B-100, Instruction Manual

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Kwik Lok 086B-100 Instruction Manual Download Page 30

SECTION III
Adjustments

P 3.16

086B 02 18

W.  BANDHEAD REPLACEMENT:

      

Figure 3.24

      
      To replace the bandhead:
      
      1.    Remove the printer spacer,  nut and screw.

      2.    Note the position of the printhead mounting 

            pins and bushings (Refer to the parts section

“086BP BAND PRINTER ARM” for pins and
bushing positions).  There are two sets of 

            mounting holes for the two pins. The forward pin

mounting position is for the European printhead,
the rear mounting location is for the non - Euro-
pean printhead.  The bushings set against the
printhead.  For a non - European printhead there 

            are two bushings on the right-hand side of the 
            printhead and one on the left.  For a European 
            printhead there is one bushing on each side of 
            the printhead.  When the printer lever is 
            removed be careful not to lose the bushings.  

      3.    Remove the two screws that connect the

            side band printer arm to the band printer lever.

      4.    Slide the arm and bushing away from the print-

head and remove the printhead.

      5.    To mount the printhead, place the bushings on 

            the printhead mounting pins and reattach the 
            side band printer arm to the printer lever.  Pinch

the printer arm and the band printer lever to-
gether with the printhead between them.
Tighten the two button head mounting screws so
the printer arm and printer lever are parallel.

      6.    Reconnect the spacer and printer linkage.

      7.    Refer back to parts O through U to adjust for

print quality if needed.

Motor fan

Motor rotation is

clockwise

Electrical

enclosure

Closer frame

Figure 3.25

Summary of Contents for 086B-100

Page 1: ...YPE SERIAL NO MODEL EXECUTIVE OFFICE P O BOX 9548 YAKIMA WA 98909 TELEPHONE 1 800 688 5945 or 509 248 4770 FAX 509 457 6531 Internet www kwiklok com CORPORATION TYPE 086B SEMIAUTOMATIC BAG CLOSER INSTRUCTION MANUAL ...

Page 2: ...while the printer cover is open 5 Disconnect the power cord before making any adjustments or maintenance Moving the switch to the STOP position does not remove power from many electrical components nor does it disable the motor All adjustments except as noted are to be made with power disconnected 6 The closer is normally operated from a counter or table While the closer is very stable when operat...

Page 3: ...he Specification Chart for details on all models B The system will close a wide range of product size variations The Striplok closures are available in many closure opening sizes to accommodate a large number of variations in bag width and film material thickness Upon request and upon receipt of sample bags the factory will gladly recommend the proper closure opening sizes Use the bag length formu...

Page 4: ...parts needed to use both the Series L and U closure labels Model 700P runs continuously printing and dispens ing separated closures for hand applying to bagged products PRINTER TYPE B Band Printer non European C Band Printer Europe D Type Block Printer non European E Type Block Printer Europe 1 The 086B Model P prints on closures or closure labels as defined in the chart above The printer uses a t...

Page 5: ...pan European countries and Canada P18 00099 PB Numerical band USA and countries other than Japan European countries and Canada P18 00100 PB Date band Canada P18 00101 PB Date band Mexico Spanish P18 00102 PB Date Band Europe and Russia P18 00120 PB Numerical band Canada Contact band PC Contact band available in Europe only 00 001138 PD Block 2 line 00 001138 PE Block 2 line utilizes a contact ink ...

Page 6: ...SECTION I Specifications P 1 4 TYPE 086BP PRINT AREAS CLOSURE AND CLOSURE LABELS ARE SHOWN AT FULL SCALE 086B 02 18 ...

Page 7: ...n the continous cycle of the machine THE PRINTER COVER MUST ALWAYS BE IN THE CLOSED POSITION WHEN OPERATING THE CLOSER The power switch and light must be off to cut off power to the two sensor switches Utilizing the power switch instead of the run switch may result in the machine not stopping in the neutral position as required for loading the closure strip Use the power switch when clearing the m...

Page 8: ...hand The closer is now ready to close bags C PREPARING THE PRINTER Figure 2 2 2 3 If the machine is a non printer Model skip to Part E CLOSING BAGS 1 Open the printer cover 2 Select the print image a For the band printer rotate the top of the print head toward the front of the closer so the selected type characters can be easily viewed through the window on the top of the print head Slide the sele...

Page 9: ...he effort to turn the knob suddenly de creases the maximum print force has been reached To decrease the print force turn the knob clock wise E CLOSING BAGS Figure 2 4 1 Grasp the bag as shown Spin the bag to twist the bag neck Twisting the bag helps the material to enter the closure smoothly 2 The lower hand should form a V to trap all of the bag material This helps to completely insert the bag ma...

Page 10: ...the standard configuration The only tool needed for the conversion is a 3mm hex wrench which is included with the closer A tool holder on the back of the closer frame next to the power cord connection provides a convenient place to keep the wrench The closer comes with two re movable shims One or two of the shims may need to be removed for a specific configuration There are two studs located insid...

Page 11: ... 2 From the front of the closer identify and remove the right M5 button head screw securing the right lok guide shim to the track Figure 2 8 Shim Position Series L Closure Label There are two threaded holes in the closer stand to keep unused M5 screws 3 Remove the right shim and hang it on the studs located inside of the closer stand 4 Insert the L label hub into a roll of L closure la bels and pl...

Page 12: ...two M5 screws that were used for the previous spacer 6 Align the mounting holes of the roll supports to the appropriate threaded holes on the closer Figure 2 7 7 Fasten the two roll supports to the closer using the four M5 screws that were removed earlier 8 Insert the CR closure label hub into a roll of CR series closure labels and place them in label side up 9 Insert the end of the closure label ...

Page 13: ...Remove the four screws securing the two roll supports to the closer 5 Fasten the U closure label spacer between the two roll supports with the two M5 screws that were used for the previous spacer 6 Align the mounting holes of the roll supports to the appropriate threaded holes on the closer Figure 2 7 7 Fasten the two roll supports to the closer using the four M5 screws that were removed earlier 8...

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Page 15: ... remov ing the ink roll assembly or the printer cover from the closure track Printer Model only When remounting the track assembly tighten the mounting screws evenly 5 Lift the closure track assembly slightly and depress the tip of the pick to disengage it from the closure track 6 Lift the closure track assembly slightly off the frame and disconnect the two wire leads from the sensor lever limit s...

Page 16: ...s described in this section require removal of the front shield DISCONNECT POWER 1 Remove the side access cover from the closer frame 2 Remove the two self tapping phillips screws used to fasten the sides of the shield to the closer frame 3 Loosen turn clockwise the two shield mounting screws on the underside of the closer frame 4 Press lightly from the inside of the closer frame on the backside o...

Page 17: ...ure strip while the closure stop limits the travel of the second closure in the strip as the pick continues to advance the first closure As with the position of the check the stop mount is located in a specific way depending on the closer model being adjusted 1 The stop mount is mounted as shown 2 Be sure the beveled edges of the mount are facing the closure stop The closure stop tip must be cente...

Page 18: ...w G LOK SENSOR SPRING Figure 3 7 The lok sensor spring is designed to apply force to the lok sensor tip keeping it against the side of the closure as well as upward against the underside of the closure track For the spring to operate correctly it must be mounted as shown in Figure 3 7 H SENSOR LEVER STOP ADJUSTMENT Figure 3 7 3 9 The lok sensor stop is a bushing which limits the travel of the sens...

Page 19: ... closure just slides past the lok sensor then back out until the closure is free of the lok sen sor Continue to slide the strip back and forth while listening for an audible click indicating that the lok sensor switch is turning on and off If the strip of closures moves forward so far that it can t back up push it out of the front of the track and start over Adjust if needed as follows 4 Slightly ...

Page 20: ...and off 6 Tighten the mounting screws when the switch actuates as described above 086B 02 18 Top plate Closure track Closure track mounting screws 4 Cam switch Closer cam Pick assembly Motor mounting screws 3 Motor mounting plate Access cover Motor Top plate mounting screws 4 Pick spring Electrical enclosure cover Electrical enclosure Motor fan Figure 3 10 ...

Page 21: ...nect the motor wires 10 Disconnect the cam switch electrical leads 11 Remove the three motor mounting screws from the slotted holes in the motor mounting plate Refer to Part K this section for readjustment of the pick 12 Remove the motor assembly through the top of the closer frame 13 To reinstall the motor assembly reverse these steps K PICK CLOSURE LOCATION Figure 3 8 The pick advances the closu...

Page 22: ...The standard position is iden tical to the printer version but without the print cam The Model 100 operates with the Series RJ closure and is similar to the cam position described earlier but with the stop cam reversed flipped over on the cam hub Figure 3 12 The hub is designed with a shoulder on either side at the center One shoulder is larger than the other If no printer is being used proceed to...

Page 23: ...m to the hub with one M4X12 flat head The second hole is to mount the pick arm after the cam assembly is remounted and fixed to the motor shaft 6 If the switch cam Figure 3 15 has been removed remount it after the cam and hub have been connected Square up the switch cam to the cam hub and then tighten into place 7 Refer to Part M this section to adjust the lateral position of the cam assembly to t...

Page 24: ...he cam switch Figure 3 25 If the motor is to be manually rotated ONLY ROTATE THE MOTOR CLOCKWISE FROM THE FAN END OF THE MOTOR Figure 3 25 If the motor shaft is turned in the opposite direction counterclockwise from the fan end of the motor the cam switch will likely be dam aged THE REMAINING ADJUSTMENTS IN THIS SECTION ARE FOR THE 086B PRINTER OPTION O PRINTHEAD LOCATION SIDE TO SIDE Figure 3 16 ...

Page 25: ...sitioned so the mechanism does not bind and the type face is completely inked Manually depress and release the ink roll arm to determine if it operates freely Use only the 0S 006 spring If needed clean and oil the shaft of the ink roll arm When the printhead is manually depressed the ink roll arm should clear the flange of the cover mount bracket by 1 4 to 1 2 6mm to 13mm 1 To adjust loosen the tw...

Page 26: ... roll arm slightly to see if the ink roll contacts the typeface uniformly 2 If the ink roll is tipped align it by slightly loosening the screw that attaches the cam follower to the ink roll arm Figure 3 20 The screw hole in the cam follower is offset from center so as the cam follower is rotated slightly the end of the ink roll will move up or down 3 Position the cam follower so the ink roll is pa...

Page 27: ...aring mount can be moved vertically to raise or lower that end of the printer shaft as shown in Figure 3 18 2 Slightly loosen the two socket head screws that hold the bearing mount 3 Move the bearing mount only about 1 32 1mm and then reevaluate the print force 4 Verify that the side to side location of the printhead has not changed and that the inking force is still uniform across the typeface 08...

Page 28: ... between the lever and printer adjust arm The screws are secured with thread locking compound so they will not work loose Normally good print quality should be attainable near the mid point of the adjustment If not first verify that the type is being properly inked and that the side to side print force is uniform DO NOT USE EXCESSIVE PRINT FORCE TO COMPENSATE FOR OTHER DEFECTS To adjust the range ...

Page 29: ...er switch to ON 4 Set the run switch to RUN The closer will cycle one time and bring a closure into closing position and the READY light will be on 5 Turn the power switch to OFF and leave the run switch set to RUN 6 Remove the closure from the closing position 7 Quickly toggle the power switch from ON to OFF to jog the closer through the closing cycle Continue to jog the closer until the printer ...

Page 30: ... European printhead there is one bushing on each side of the printhead When the printer lever is removed be careful not to lose the bushings 3 Remove the two screws that connect the side band printer arm to the band printer lever 4 Slide the arm and bushing away from the print head and remove the printhead 5 To mount the printhead place the bushings on the printhead mounting pins and reattach the ...

Page 31: ...ready light is not on C The fuse is burned out A Closures are jammed in the closure track A The motor brake is jammed Connect the electrical plug to an appropriate power source Press the switch to the RUN position Check the fuse and replace as needed Remove any jammed closures by hand Do not gouge or pry on the closure track The top of the closure track can be removed if needed Refer to Section II...

Page 32: ...ct closure for your model closer Refer to Section III Adjustments Part C RE MOVE THE FRONT SHIELD and Part D CHECK POSITION Refer to Section III Adjustments Part C RE MOVE THE FRONT SHIELD and Part D CHECK POSITION Look under the front of the closure track to see if the tips of the pick are lo cated in the slots at the bottom of the closure track If it is not center the pick by hand The pick is he...

Page 33: ...oser cam may be loose or the pick bearing may need replacement See Section III Adjustments Part K PICK CLOSURE LOCATION If the closure stop is not adjusted to the proper height the closures may slip over it Refer to Section III Adjustments Part F CLOSURE STOP SETSCREW ADJUSTMENT Examine the closer stop to see that it is centered in the slot in the closure track Refer to Section III Ad justments Pa...

Page 34: ...Section II Operation Part G CONVER SION PROCEDURE for correct shim position s Replace the ink roll If the print force has been increased readjust it to the minimum setting for good print quality Verify that the silver colored spring 0S 119 is in good condition and is connected between the ink roll arm and the printer link Turn the print force knob 1 4 turn counterclock wise If both RL and SL serie...

Page 35: ...ckwise at a time and test the results Continue adjusting the print pressure until the printed image be comes light and then back up the knob 1 4 turn Clean the type with a cloth or tissue Isopropyl alcohol swabs work well For the gripline block printer remove the block from the printer lever For the band printer remove the ink roll while cleaning the type or rotate the printhead by hand to gain be...

Page 36: ...This page intentionally blank ...

Page 37: ...der individual parts be sure to do the following 1 Identify the needed parts by referring to the assembly illustrations Each part is assigned an item number on the illustration 2 Refer to the parts list Locate the item number for the part to be ordered Opposite the item number is the part number and description for that part 3 Again specify on the order the TYPE MODEL and SERIAL NUMBER for which t...

Page 38: ...SECTION V Parts Identification P 5 2 PARTS COMMON 086B 02 18 Figure 5 2 Yellow indicates lubrication Blue indicates removeable threadlocker Green indicates perma nent threadlocker ...

Page 39: ...3 086B 02 18 PARTS COMMON Figure 5 2 PARTS LIST 00 001540 BRACKET ROLL SUPPORT AND F06 M05X006 S are only used with a 086B Model 200P 600P or 700P closer with printer 086B See Page 5 24 for details of 086B Model 700P parts identification ...

Page 40: ...SECTION V Parts Identification P 5 4 PARTS COMMON 2 Figure 5 3 Yellow indicates lubrication Blue indicates removeable threadlocker Green indicates perma nent threadlocker 086B 02 18 ...

Page 41: ...SECTION V Parts Identification P 5 5 PARTS COMMON 2 Figure 5 3 PARTS LIST 086B 02 18 ...

Page 42: ...SECTION V Parts Identification P 5 6 ELECTRICAL COMPONENTS Figure 5 4 086B 02 18 ...

Page 43: ...SECTION V Parts Identification P 5 7 ELECTRICAL COMPONENTS Figure 5 4 PARTS LIST 086B 02 18 ...

Page 44: ...SECTION V Parts Identification P 5 8 086B MODEL 100 LOK TRACK Figure 5 5 086B 02 18 ...

Page 45: ...SECTION V Parts Identification P 5 9 086B MODEL 100 LOK TRACK Figure 5 5 PARTS LIST 086B 02 18 ...

Page 46: ...SECTION V Parts Identification P 5 10 086B MODEL 200 200P 600 600P LOK TRACKS Figure 5 6 086B 02 18 ...

Page 47: ...SECTION V Parts Identification P 5 11 086B MODEL 200 200P 600 600P LOK TRACKS Figure 5 6 PARTS LIST 086B 02 18 ...

Page 48: ...SECTION V Parts Identification P 5 12 086B MODEL 100 ROLL SUPPORTS Figure 5 7 086B 02 18 ...

Page 49: ...SECTION V Parts Identification P 5 13 086B MODEL 100 ROLL SUPPORTS Figure 5 7 PARTS LIST 086B 02 18 ...

Page 50: ...SECTION V Parts Identification P 5 14 086B MODEL 200 200P 600 600P AND 700P ROLL SUPPORTS Figure 5 8 086B 02 18 ...

Page 51: ...E Z0086071 KIT L LABEL CONVERSION CONSISTS OF 00 000890 HUB UNIT L LABELS 1 Z0086072 KIT U LABEL CONVERSION CONSISTS OF 00 000891HUB UNIT U LABELS 1 AND 00 001520 SPACER FRAME U LABELS 1 Z0086073 KIT CR LABEL CONVERSION CONSISTS OF 00 001075 HUB UNIT CR LABELS 1 AND 00 001521 SPACER FRAME CR LABELS 1 00 000891 HUB UNIT U LABELS 00 001075 HUB UNIT CR LABELS 086B 02 18 ...

Page 52: ...086BP BAND PRINTER ARM Figure 5 9 Printer bushing location European Printer bushing location Non European Yellow indicates lubrication Blue indicates removeable threadlocker Green indicates perma nent threadlocker Band printhead 086B 02 18 ...

Page 53: ...SECTION V Parts Identification P 5 17 086BP BAND PRINTER ARM Figure 5 9 PARTS LIST 086B 02 18 ...

Page 54: ...SECTION V Parts Identification P 5 18 086BP BAND PRINTER INK ROLL ARM Figure 5 10 Yellow indicates lubrication Blue indicates removeable threadlocker Green indicates perma nent threadlocker 086B 02 18 ...

Page 55: ...SECTION V Parts Identification P 5 19 086BP BAND PRINTER INK ROLL ARM Figure 5 10 PARTS LIST 086B 02 18 ...

Page 56: ... V Parts Identification P 5 20 086BP BLOCK PRINTER Figure 5 11 Yellow indicates lubrication Blue indicates removeable threadlocker Green indicates perma nent threadlocker Printer link Printer block 086B 02 18 ...

Page 57: ...SECTION V Parts Identification P 5 21 086BP BLOCK PRINTER Figure 5 11 PARTS LIST 086B 02 18 ...

Page 58: ...SECTION V Parts Identification P 5 22 086BP PRINTER LINKAGE Figure 5 12 Yellow indicates lubrication Blue indicates removeable threadlocker Green indicates perma nent threadlocker 086B 02 18 ...

Page 59: ...SECTION V Parts Identification P 5 23 086BP PRINTER LINKAGE Figure 5 12 PARTS LIST 086B 02 18 ...

Page 60: ...086B 02 18 SECTION V Parts Identification P 5 24 Figure 5 13 086B MODEL 700P PARTS IDENTIFICATION Refer to SECTION VI for wiring details PARTS LIST ...

Page 61: ...nderside of the Electrical enclosure 0D 0727 B Decal Disconnect Power Electrical enclosure 0D 0727 B Decal Disconnect Power 0D 1933 Decal Electrical Panel 115V 0D 1941 Decal Electrical Panel 230V 0D 1756 Decal Ground 0D 0368 Decal Inspection Tag 0D 2043 Decal Kwik Lok Bag Closing Machine 0D 1385 Decal CE Mark 0D 0434 Decal 115 Volts 0D 2512 Decal 220 250 Volts Figure 5 14 086B 02 18 ...

Page 62: ...This page intentionally blank ...

Page 63: ...SECTION VI Wiring P 6 1 086B WIRING DIAGRAM FOR MODELS 100 200 200P 600 600P Figure 6 1 086B 02 18 ...

Page 64: ...SECTION VI Wiring P 6 2 086B WIRING DIAGRAM FOR MODEL 700P Figure 6 2 086B 02 18 ...

Page 65: ...desired weight using samples of the product to be closed 2 Close bag with the proper Striplok closure 3 Check length of the bag above the closure The proper bag length allows 4 of bag above closure not including Lip of bag Normal variations in size and density of products will occur Oranges grapefruit and potatoes dehydrate as the season progresses bakery products vary due to over proofing and den...

Page 66: ... the product with one hand at the base of the bagneck nearest the product Grasp the top of the bag with the other 2 Insert the top of the bagneck into the end of the trimmer slot first slightly ahead of the lower part of the bagneck Figure A 2 Be sure the shear blade swivels into the shearing position 3 Press the lower bagneck into the closure to close the package Figure A 3 4 Pull back on the top...

Page 67: ...D BE TAKEN TO ENSURE THE SAFE HANDLING OF THIS BLADE C SHEAR BLADE LOCKOUT The shear blade mechanism can be locked out of its operating position This is an option if the operator wants to close a product without shearing off the top of the bag 1 Remove the trimmer guard as described in B above 2 Carefully swivel the blade assembly fully open and turn the set screw into the carriage until it is flu...

Page 68: ...de is double edged When in the operating position only one half of one edge of the blade is used to shear the bag The shear blade can be mounted in four different positions to get the most out of a single blade To keep track of the used blade positions use a felt pen to mark the used portion and or side of the blade being changed Figure A 9 5 To remove the shear blade lift ONLY from the right side...

Page 69: ...APPENDIX E 086B 02 18 TRIMMER BAG NECK Figure A 10 00 001038 SPACER HEX QTY 4 USE WITH LOW TRIMMER KIT ...

Page 70: ...rt no Description Qty 0S 006 Spring silver in color 2 0S 012 Spring gold in color 2 0S 117 Spring 1 0S 118 Spring 2 0S 119 Spring 1 0S 120 Spring 1 P11 00270 Fuse 115VAC 5 P11 00616 Fuse 220 250VAC 5 NOTE Specify on the order the TYPE MODEL and SERIAL NUMBER of the machine for which the parts are ordered This information will be found on the machine s nameplate CONTACT THE FACTORY FOR CURRENT PRIC...

Page 71: ...not apply to equipment problems or failures resulting from abuse neglect or failure to operate or maintain equipment in accordance with Seller s recommendations and instructions or re sulting from the use of any parts supplies or services not manufactured supplied or provided by Seller The disassembly of electric motors gear motors or clutches in Seller s equipment will void this war ranty as to s...

Page 72: ...n RMA will not be issued for parts deemed obsolete special order non returnable and non cancelable items 8 All packages must be returned freight prepaid unless collect freight was approved at the time the RMA was issued 9 All risks of loss and or damage of goods in transit are the responsibility of the customer 10 Incorrect parts shipped due to Kwik Lok Corporation s error are returnable transport...

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