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SECTION 9 – EU CONFORMITY DECLARATION

In accordance
with EU Directive
98/37/EC

We

Kverneland Devizes Ltd. Danish Branch

Kvernelandstrandvej

25

DK–5300

Kerteminde

Denmark

declare under our sole responsibility that the product

to which this declaration relates conforms to the relevant basic
safety and health requirements of EU Directive 98/37/EC.

For the relevant implementation of the safety and health
requirements mentioned in the EU Directive, the following
standards have been taken into account:

•

EN ISO 12100-1;2 (12/2003)

•

EN 294 (07/1994)

•

EN 703 (06/2004)

•

EN 1553 (11/1999)

Kverneland Devizes Ltd. Danish Branch
Kerteminde, Denmark. 01.08.2005

Niels Erik Andersen
General Manager

Kverneland 608 - 618 and accessories

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Summary of Contents for 608

Page 1: ...608 610 612 614 616 618 Operator s Manual Date of publication 08 2008 Date printed 08 2008 Language GB Application as from machine No KVT6001208 Reference No KD1561049 ...

Page 2: ...on 4 Fault Finding 30 Section 5 Routine Maintenance 32 Section 6 Spare Parts 34 Section 7 Annual Maintenance and Storage 35 Section 8 Pre Season Checks 35 Section 9 EU Conformity Declaration 36 NOTATION The safety alert symbol is used throughout the Operator s Manual whenever there is the danger of injury or death DO NOT ignore these instructions IMPORTANT When you see this heading be aware of pos...

Page 3: ...d reserves the right to improve or alter its products without any obligation to modify or replace machines previously sold It is essential to quote the Machine Model and Serial Number when making service enquiries or ordering spare parts this will help to avoid delay Your Kverneland 608 610 612 614 616 and 618 is supplied by to whom all your enquiries and servicing requirements should be directed ...

Page 4: ...3 SPECIFICATIONS Conveyor dimensions based on the Kverneland 600 series fitted with 315 80 x 15 3 wheels ...

Page 5: ...69 m 4 69 m 5 16 m 5 16 m Maximum round bale size 1 20m x1 20m Power requirements at PTO 50kw 65hp 50kw 65hp 60kw 80hp 60kw 80hp 70kw 95hp 80kw 110hp PTO input speed 540 rpm Safety protection With PTO shearbolt overload Tractor hydraulic outlet requirement 1 x flow 1 x free flow return Tractor hydraulic flow requirement 35 litres min 170 bar Wheel option 12 50 80 x 15 3 Standar d Standard Wheel op...

Page 6: ...l any liability be accepted for damages or injury thus incurred 7 ALWAYS CARRY OUT SAFE MAINTENANCE Before attempting any repair or maintenance to the machine ALWAYS SWITCH OFF the tractor engine AND REMOVE THE PTO SHAFT DO NOT work under any part of the machine unless it is securely supported by solid safety supports capable of withstanding its weight 8 BEWARE OF DUST Whenever possible keep tract...

Page 7: ...ne and tractor functions at all times whilst the machine is in operation NEVER operate the machine with bystanders present 6 It is the responsibility of the owner operator to ensure that the machine complies with any regulations applicable to the country in which it may be used notably its use on public highways 7 NO LIABILITY WILL BE ACCEPTED in respect of machines modified without specific writt...

Page 8: ...ive hub AGIP ESSO MOBIL SHELL TOTAL OSO 46 NUTOH 46 DTE 25 TELLUS 46 AZZOLLA 46 Hydraulic oil reservoir option Check weekly Drain and refill yearly Temperatures below and up to 15ºC Shell Tellus 32 AGIP OSO 32 Filler cap on top cover access via ladder Fill to volume of 45 litres Input Shaft Gearbox option Drain and refill yearly CPL CC 150 SAE 90 Gear oil Remove front panel on pump housing Fill to...

Page 9: ...NG INSTRUCTIONS 1 The 600 series diet feeders are supplied with the drawbar in either the LOW A or in the HIGH B position as shown in figure 1 and can be used with any of the following tractor hitches i Hydraulic pick up hitch ii Clevis hitch iii Rockinger type hitch 2 The tractor PTO shaft must be 6 spline set to run at 540 r p m 3 Kverneland 600 series diet feeders require as standard a double a...

Page 10: ...a hydraulic or manual jack is fitted as standard and can be used to raise the front of the machine to a LEVEL position Refer to the section on hydraulic jack operation SAFETY FIRST Ensure machine is safely supported under the front of the transmission casing using a suitable solid support DO NOT rely on the lifting device alone 2 ADJUSTING THE TOWING EYE DRAWBAR HEIGHT 1 The towing eye and drawbar...

Page 11: ...k seals NOTE When the machine is disconnected from the tractor the hoses should be safely stowed by placing their quick release connectors into the slots provided on the front panel 2 The Kverneland 600 series is supplied with either 3 4 or 5 bank cable or electric remote control CLOSED CENTRE HYDRAULIC SYSTEMS The Kverneland 600 series diet feeders are supplied for use with tractors equipped with...

Page 12: ...urely fixed to a suitable fixing point on the tractor the tractor manufactures manual should be consulted to find the most appropriate area WARNING Drilling or welding to the tractor cab may severely weaken the structure and is not recommended When disconnected from the tractor the lever cluster can be stored on the front of the machine as shown in figure 4 Figure 3 Figure 4 ...

Page 13: ...peration 3 position lever raise stop lower Lever 4 CONTROL FOR RAISING AND LOWERING CONVEYOR BELT LEFT For safety reasons and so that the machine works efficiently the lever must be brought back to the stop position before starting another operation 3 position lever raise stop lower Lever 5 ROTATION OF THE CONVEYOR BELT For safety reasons and so that the machine works efficiently 2 position lever ...

Page 14: ...VEYOR BELTS BOTH BELTS TOGETHER pull to run and centre to stop Rotary valve lever left position OR BELT pull to run belt centre to stop push to run belt Rotary valve lever centre position Lever 4 Rotary Valve BELT ONLY pull to run belt centre to stop Rotary valve lever right position Lever 5 SELECT OR RAISING AND LOWERING OF CONVEYOR BELTS 3 position pull to select centre to stop push to select Th...

Page 15: ... before starting another operation No 5 OPENING AND CLOSING DISCHARGE DOOR 3 position switch open stop close No 6 CONVEYOR SPEED CONTROL Variable position 1 10 No 7 ROTATION OF THE CONVEYOR BELT 2 position switch stop rotate conveyor belt For safety reasons and so that the machine works efficiently the switch must be brought back to the stop position before starting another operation No 8 OPENING ...

Page 16: ...LT 2 position switch stop rotate conveyor belt For safety reasons and so that the machine works efficiently the switch must be brought back to the stop position before starting another operation No 5 OPENING AND CLOSING DISCHARGE DOOR 3 position switch open stop close No 6 RAISING AND LOWERING CONVEYOR BELT For safety reasons and so that the machine works efficiently the switch must be brought bac...

Page 17: ...e knob on the control panel and it regulates the discharge conveyor speed MANUAL FLOW REGULATION VALVE for the adjustment of the discharge belt speed figure 8 1 Operation the discharge belt speed can be adjusted by turning the knob s arrow towards the symbol to reduce the speed and towards the symbol to increase the speed Figure 8 ...

Page 18: ...nnect the hydraulic pressure White ring and return Yellow ring hoses to the tractor supply and return hydraulic services iii Move the stop valve lever to the open position Operate the hydraulic service to the jack 1 and raise the drawbar to the required position iv Turn the stop valve lever to the closed position to lock the hydraulic jack at this height v With the machine correctly hitched to the...

Page 19: ... reflectors for the machine and to ensure their correct operation in accordance with local traffic regulations HYDRAULIC BRAKES WHERE FITTED Connect the hydraulic brake hose Red ring to a proprietary brake line connection on the tractor which is linked to its braking system The hydraulic brakes will be engaged automatically when the tractor brakes are applied AIR BRAKES WHERE FITTED An optional ai...

Page 20: ... forward slowly steering to the left observe the PTO shaft closely when making this manoeuvre and satisfy yourself 25mm 1 minimum clearance is maintained throughout the steering arc If there is no risk of bottoming remove the shaft fit safety guards and attach complete shaft to tractor machine PTO shaft minimal engagement must be 150mm 6 Fit safety chains and ensure that the PTO shaft does not fou...

Page 21: ...port strut on drawbar ii Raised drawbar chain suspended from mounting bracket NOTE Check that the PTO shaft satisfies the preceding conditions on ALL tractors that may be used to drive your 600 series Diet Feeder A wide angle PTO shaft is available as an option to allow greater manoeuvrability Please refer to your dealer for details IMPORTANT On new machines fitted with on board hydraulic pump opt...

Page 22: ...amber to assist the breakdown of long material within the mixture 3 Position the electronic display unit where fitted to face either the tractor cab or to the side of the machine as required If fitted refer to the weighing system manual supplied with the machine switch on and zero the system as instructed 4 Start the tractor engine 5 Check that the discharge doors are closed and conveyor mechanism...

Page 23: ...utting mixing and weighing procedure as required TRANSPORTING THE MACHINE 1 Ensure PTO is disengaged Check that the discharge doors are closed and the safety valve next to the discharge conveyor lift cylinder is closed figure 14 2 Release parking brake and or remove wheel chocks where applicable SAFETY FIRST Whenever the wagon is taken onto a public road or it is not working ALWAYS make sure that ...

Page 24: ... has stopped moving NOTE Always switch off the electronic weighing system when discharge operations are complete DISCHARGE CHUTE WHERE FITTED SAFETY FIRST NEVER stand on the loading mesh at the rear of machine The Kverneland 600 series machines can be fitted with a discharge chute instead of the hydraulically driven conveyor mechanism The chute is designed for discharging feed directly onto the fl...

Page 25: ...ction Replace broken shearbolt see Section 4 DRAIN PLUGS Drain plug are accessed at the front of the machine on the under side of the auger troughs The drain plugs allow liquid to drain from the mixing chamber figure 18 To ensure complete drainage the machine will need to be parked with the drawbar down TRANSMISSION OIL LEVEL 1 Using a 6mm Allen Key open the left and right hand front transmission ...

Page 26: ... of the scrapers which must be close to the roller around mm clearance N B If the scraper touches the roller there is a risk of causing a high level of wear and irritating squeaking The scrapers are fixed to the frame using screws to adjust them loosen the screws and move them into the appropriate position 8 Reassemble everything by reversing the sequence of the last 7 steps 9 The unloading belt i...

Page 27: ...ighten lock bolt A and lock bolt B AUGER DRIVE CHAIN ADJUSTMENT 1 The main auger drive chain tensioner is located behind the front transmission panels 2 The correct adjustment setting for the chain is a total 48mm compressed length of the Belleville washers figure 24 3 Adjust nut A to obtain the correct compressive length 4 If correct chain tension can no longer be obtained by the chain tensioner ...

Page 28: ... require checking as shown in the diagram below figure 26 If necessary rotate one of the augers to reset the timing and refit the main drive chain AUGER BLADES BLADES ARE EXTREMELY SHARP USE PROTECTIVE HAND WEAR AND CLOTHING NOTE auger blade orientation figure 20 Blades can be rotated to expose fresh sharp edges Figure 26 ...

Page 29: ...les from swamping the augers reduces power requirement and reduces auger aggression 7 hole inclined shearbar removed increases auger aggression and speeds cutting of round baled material requires a little more horsepower Optional additional front and rear shearbar sections improves cutting action and reduces mixing time Optional additional auger knives improves cutting action and reduces mixing ti...

Page 30: ...9 KD1560783 KD1560784 KD1560779 4 hole 3 hole 4 hole 4 hole U section L section L section U section 612 614 KD1560778 KD1560778 KD1560783 KD1560784 KD1560778 KD1560779 3 hole 3 hole 3 hole 4 hole 3 hole 4 hole U section U section L section L section U section U section 616 618 KD1560779 KD1560779 KD1560783 KD1560784 KD1560778 KD1560779 KD1560778 4 hole 4 hole 3 hole 4 hole 3 hole 4 hole 3 hole U s...

Page 31: ...ed material left in mixing chamber overnight becoming compacted and harder to mix Engage PTO at minimum revs f Shearbolts installed incorrectly or incorrect type used Use original Kverneland spare parts g PTO shaft shearbolt flange worn holes Use original Kverneland spare parts If shearbolts fail frequently check for correct alignment of universal joints and drives and listen for any other abnorma...

Page 32: ...t for OPEN CENTRE hydraulics 4 ELECTRONIC DISPLAY UNIT Please refer to the weighing system instruction manual supplied with the machine NOTE If the machine is left for a long period of time e g overnight without being unloaded the value of weight displayed on the screen may vary due to Zero shift caused by changes in temperature This does not affect the accuracy of the scale and can be rectified b...

Page 33: ...BRAKE and REMOVE PTO SHAFT FROM TRACTOR NOTE Consult your Dealer for advice over any doubts concerning maintenance procedures AFTER FIRST TWO HOURS USE 1 Check that wheel nuts are tightened to the correct torque Kverneland 608 610 70 mm square axle 300 Nm Kverneland 612 614 80 mm square axle 420 Nm Kverneland 616 618 90 mm square axle 420 Nm 2 Check axle plate clamping bolts and re torque to 110 N...

Page 34: ...essary 5 Check auger sprocket retaining plate bolts and re torque 420 Nm 6 Carry out lubrication checks as detailed in the lubrication chart 7 Dismantle sliding sections of PTO shafts Clean and re grease using Shell Calithia EPT2 grease or equivalent Lubricate PTO guard bearing collars PTO SHAFT The PTO shaft guards MUST be maintained in good order at all times and replaced immediately when worn o...

Page 35: ...parts ALWAYS ensure that the following procedures are obeyed a Machine is uncoupled from tractor and securely supported on firm level ground b Ensure that machine is stable c A clearly visible notice is placed on the machine stating it is NOT to be used d Any bystanders are suitably warned and protected against injury e Suitable protective clothing MUST be worn AT ALL TIMES SAFETY FIRST When re as...

Page 36: ...sible relieve hydraulic pressure that may be stored in hoses and rams SAFETY FIRST If the machine is fitted with the hydraulic jack DO NOT release the pressure in the cylinder unless the drawbar is securely supported on firm level ground For extended periods of inactivity it is recommended that the machine is parked on firm level ground chock the wheels and place the drawbar chassis on adequate su...

Page 37: ...lates conforms to the relevant basic safety and health requirements of EU Directive 98 37 EC For the relevant implementation of the safety and health requirements mentioned in the EU Directive the following standards have been taken into account EN ISO 12100 1 2 12 2003 EN 294 07 1994 EN 703 06 2004 EN 1553 11 1999 Kverneland Devizes Ltd Danish Branch Kerteminde Denmark 01 08 2005 Niels Erik Ander...

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