background image

INTRODUCTION

The Auto Charge 1000 with Parasitic Load Compensation (PLC) is a compact, microprocessor controlled, com-

pletely automatic, single channel battery charger designed for vehicles with a single battery system.  The PLC 

charger is designed to withstand the shock and vibration encountered by vehicle mounted equipment.

FEATURES

I.  AUTO CHARGE 1000 PLC BATTERY CHARGER

•  Electronic remote sensing of true battery voltage, eliminates the need for sensing wires 

•  Automatic current limiting

•  Built-in Battery Saver output

•  Accommodates Lead-Acid, Gelled Electrolyte, AGM and Odyssey® battery types

• 

Configurable for 3-Step or Float Charging

•  Selectable 1, 5 or 10 hour Safety Timer while in 3-Step mode

•  Adjustable Parasitic Load Compensation (0-12 amperes)  

• 

Power “ON” LED indicator

•  System Status indicator

•  Whisper quiet cooling fan 

II.  CHARGE CONTROLS & ELECTRONIC REMOTE SENSING 

The Auto Charge 1000 PLC contains a precision voltage controller to maintain the battery’s charge.  Automatic 

electronic remote sensing measures the true battery voltage, eliminating the need for the additional sense 

wires.  The output current of any charger is inherently a series of pulses whose frequency is determined by 

the power line frequency.  Therefore there are brief intervals during which no charging current flows.  During 

this brief interval, the Auto Charge 1000 PLC measures and stores the battery voltage.  This battery voltage 

is compared to a standard and any error is detected and used to control the charger output at the desired 

level. There is no “trickle charge”, therefore, no danger of overcharging and water boil-off.

III.  AUTOMATIC CURRENT LIMITING

Some battery chargers can be overloaded due to the high charging current required when batteries are 

severely discharged.  The Auto Charge 1000 PLC contains an automatic current limiting circuit.  This circuit 

limits the output current to the rated 15 amperes (18 A with battery saver turned off) when charging a deeply 

discharged battery or if the starter cranks the engine while charging. The current limiter thus eliminates the 

need for an ignition interlock circuit. 

IV.  PLC - PARASITIC LOAD COMPENSATION

This new feature is designed especially to meet the heavy duty requirements of emergency vehicles. Most 

emergency  vehicles  have  many  parasitic  loads  on  their  systems  (flash  lights,  gas  detectors,  computers, 

monitoring systems and other items) that can trick a standard 3-step charger into over charging the batteries. 

Parasitic load compensation allows you to input the total number of parasitic load amps on the vehicle. The 

charger will then shift the absorption stage set-point so the battery voltage will drop to the float voltage when 

the desired current is reached. In short the parasitic loads are invisible to the charger. This will lead to a longer 

battery life and no overcharging or overheating.  

170 Cherry Avenue

West Sayville, NY 11796

www.kussmaul.com

Ph: 800-346-0857

Fax: 631-567-5826

[email protected]

3

Summary of Contents for 091-215-12

Page 1: ...our mobile device for more information INSTRUCTION MANUAL INPUT 120 Volt 60 Hz 3 5 Amps OUTPUT BATTERY 1 15 or 18 Amps OUTPUT BATTERY SAVER 3 Amps 3 YEAR WARRANTY MODEL 091 215 12 170 Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com Optional Deluxe Displays Supplied with Bar Graph Display ...

Page 2: ...ger from the AC source before attempting any maintenance or cleaning 7 LOCATION OF CHARGER The charger should be mounted on a wall vehicle floor ventilated compart ment or other suitable surface as close to the batteries to be charged as possible Do not block the char ger s fan or air intakes Do not mount the charger directly over the batteries as fumes may cause exces sive corrosion The area shou...

Page 3: ... voltage This battery voltage is compared to a standard and any error is detected and used to control the charger output at the desired level There is no trickle charge therefore no danger of overcharging and water boil off III AUTOMATIC CURRENT LIMITING Some battery chargers can be overloaded due to the high charging current required when batteries are severely discharged The Auto Charge 1000 PLC...

Page 4: ...setting Gelled Electrolyte Gel Cell Switch 1 down off and Switch 2 up on AGM Switch 1 up on and Switch 2 down off Odyssey Both switches up on IV FLOAT 3 STEP CHARGE MODE SELECTION SWITCHES Switches 3 and 4 should be set for the desired charging method and 3 step safety timer period The safety timer period begins when AC power is applied to the charger The absorption phase of 3 step charging termin...

Page 5: ...e switches control the point at which the charger will terminate the absorbtion phase of the 3 step charging cycle The possible settings are 0 1 2 4 6 8 10 or 12 amperes If there are no parasitic loads or if they are all are on the Battery Saver then set these three switches to the down off position This is the factory default setting VII REMOTE BATTERY CHARGE CONDITION INDICATOR Standard equipmen...

Page 6: ... Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com DIP SWITCH SETTINGS NOTE The charger is shipped with all DIP switches in the down position This configuration is for Float Charging of a Lead Acid battery with Battery Saver and Parasitic Load Compensation turned off Legend on front panel of charger This is what the dip switch should look lik...

Page 7: ...tery Saver loads are automatically connected to the vehicle battery 40 Amp fuse or Waterproof Circuit Breaker Kussmaul Part 090 0040 0 Install near the battery 9 3 1 BATTERY 1 AC Line Cord installed on back of unit Remote Indicator 1 RED 20AWG 2 BLACK 20AWG 3 WHITE 20AWG 4 GREEN 20AWG 1 5 4 3 2 AUTO CHARGE 1 2 3 4 REMOTE INDICATOR 1 2 3 4 5 6 7 8 POWER SYSTEM R 0 AMPS 0N FLOAT LEAD GELL AGM ODY 0F...

Page 8: ...Saver Loads 3 amps max When the charger is disconnected from AC power the Battery Saver loads are automatically connected to the vehicle battery 40 Amp fuse or Waterproof Circuit Breaker Kussmaul Part 090 0040 0 Install near the battery 9 3 1 BATTERY 1 AC Line Cord installed on back of unit AUTO CHARGE 1 2 3 4 REMOTE INDICATOR 1 2 3 4 5 6 7 8 POWER SYSTEM R 0 AMPS 0N FLOAT LEAD GELL AGM ODY 0FF 1 ...

Page 9: ...cates charger is in current limit normal operation Solid Off indicates normal operation Brief Flash once every 2 seconds indicates 3 step boost mode operation Cooling Fan The whisper quiet cooling fan exhausts air from the rear of the charger When the Battery Saver is enabled it is continuously on while AC power is applied to the charger It turns on at 4 amperes of output current and turns off at ...

Page 10: ...OUTLINE DRAWING 170 Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com 9 ...

Page 11: ...ment bar graph display indicates output current 4 LED s to show the condition of the batteries Indicator is housed in a watertight bezel Bezel is available in 6 different colors Red White Blue Yellow Gray and Black Specify color choice when ordering IV RECOMENDED 40 AMP WATERPROOF CIRCUIT BREAKER MODEL 090 0040 0 Combines switching and circuit breaker function Compact size and surface mount config...

Page 12: ...aterial or defects which become apparent in normal use within 3 years from the date the equipment was shipped Equipment is to be returned shipping charges prepaid and will be returned after repair shipping charges paid Kussmaul Electronics Company Inc shall have no liability for damages of any kind to associated equipment arising from the installation and or use of the Kuss maul Electronics Compan...

Reviews: