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INSTALLATION WIRING DIAGRAM

I.  FOR STANDARD BAR GRAPH DISPLAY, 091-199-001

    or OPTIONAL DELUXE STATUS CENTER, 091-194B-IND

                          Wiring Diagram shown is for a 10 foot installation

6

BLACK  (12AWG)

RED 

(12AWG)

RED  (12AWG)

AC Connections 

shall comply with UL 

recommendations, 

NEC, or NFPA 

standards

Accessories

RED 

(16A

WG)

Battery Saver Loads (3 amps 

max.).  When  the  charger  is 

disconnected from AC power 

the  Battery  Saver  loads  are 

automatically  connected  to 

the vehicle battery. 

40

 Amp fuse or 

Waterproof Circuit Breaker 

Kussmaul Part #: 

090-0040-0

 

Install near the battery.

93.

1

BAT

TER

Y

1

+

-

AC Line Cord 

installed on 

back of unit

Remote

Indicator

1 - RED 20AWG

2 - BLACK 20AWG

3 - WHITE 20AWG

4 - GREEN 20AWG

1

5

4

3

2

AUTO CHARGE

1
2
3

4

REMOTE

INDICATOR

1 2 3 4 5 6 7 8

POWER

SYSTEM

R

0 AMPS

0N

FLOAT

LEAD
GELL
AGM
ODY

0FF


5

10

1 AMPS
2 AMPS
4 AMPS
6 AMPS
8 AMPS
10 AMPS
12 AMPS

PARASITIC LOAD 

COMPENSATION

BATTERY

SAVER

3 STEP

TIMER

BATTERY

TYPE

OUTPUT

BAT

BS

+

+

1000 PLC

ON

OFF

SWITCH SHOWN 

IN OFF POSITION

Summary of Contents for 091-215-12

Page 1: ...our mobile device for more information INSTRUCTION MANUAL INPUT 120 Volt 60 Hz 3 5 Amps OUTPUT BATTERY 1 15 or 18 Amps OUTPUT BATTERY SAVER 3 Amps 3 YEAR WARRANTY MODEL 091 215 12 170 Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com Optional Deluxe Displays Supplied with Bar Graph Display ...

Page 2: ...ger from the AC source before attempting any maintenance or cleaning 7 LOCATION OF CHARGER The charger should be mounted on a wall vehicle floor ventilated compart ment or other suitable surface as close to the batteries to be charged as possible Do not block the char ger s fan or air intakes Do not mount the charger directly over the batteries as fumes may cause exces sive corrosion The area shou...

Page 3: ... voltage This battery voltage is compared to a standard and any error is detected and used to control the charger output at the desired level There is no trickle charge therefore no danger of overcharging and water boil off III AUTOMATIC CURRENT LIMITING Some battery chargers can be overloaded due to the high charging current required when batteries are severely discharged The Auto Charge 1000 PLC...

Page 4: ...setting Gelled Electrolyte Gel Cell Switch 1 down off and Switch 2 up on AGM Switch 1 up on and Switch 2 down off Odyssey Both switches up on IV FLOAT 3 STEP CHARGE MODE SELECTION SWITCHES Switches 3 and 4 should be set for the desired charging method and 3 step safety timer period The safety timer period begins when AC power is applied to the charger The absorption phase of 3 step charging termin...

Page 5: ...e switches control the point at which the charger will terminate the absorbtion phase of the 3 step charging cycle The possible settings are 0 1 2 4 6 8 10 or 12 amperes If there are no parasitic loads or if they are all are on the Battery Saver then set these three switches to the down off position This is the factory default setting VII REMOTE BATTERY CHARGE CONDITION INDICATOR Standard equipmen...

Page 6: ... Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com DIP SWITCH SETTINGS NOTE The charger is shipped with all DIP switches in the down position This configuration is for Float Charging of a Lead Acid battery with Battery Saver and Parasitic Load Compensation turned off Legend on front panel of charger This is what the dip switch should look lik...

Page 7: ...tery Saver loads are automatically connected to the vehicle battery 40 Amp fuse or Waterproof Circuit Breaker Kussmaul Part 090 0040 0 Install near the battery 9 3 1 BATTERY 1 AC Line Cord installed on back of unit Remote Indicator 1 RED 20AWG 2 BLACK 20AWG 3 WHITE 20AWG 4 GREEN 20AWG 1 5 4 3 2 AUTO CHARGE 1 2 3 4 REMOTE INDICATOR 1 2 3 4 5 6 7 8 POWER SYSTEM R 0 AMPS 0N FLOAT LEAD GELL AGM ODY 0F...

Page 8: ...Saver Loads 3 amps max When the charger is disconnected from AC power the Battery Saver loads are automatically connected to the vehicle battery 40 Amp fuse or Waterproof Circuit Breaker Kussmaul Part 090 0040 0 Install near the battery 9 3 1 BATTERY 1 AC Line Cord installed on back of unit AUTO CHARGE 1 2 3 4 REMOTE INDICATOR 1 2 3 4 5 6 7 8 POWER SYSTEM R 0 AMPS 0N FLOAT LEAD GELL AGM ODY 0FF 1 ...

Page 9: ...cates charger is in current limit normal operation Solid Off indicates normal operation Brief Flash once every 2 seconds indicates 3 step boost mode operation Cooling Fan The whisper quiet cooling fan exhausts air from the rear of the charger When the Battery Saver is enabled it is continuously on while AC power is applied to the charger It turns on at 4 amperes of output current and turns off at ...

Page 10: ...OUTLINE DRAWING 170 Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com 9 ...

Page 11: ...ment bar graph display indicates output current 4 LED s to show the condition of the batteries Indicator is housed in a watertight bezel Bezel is available in 6 different colors Red White Blue Yellow Gray and Black Specify color choice when ordering IV RECOMENDED 40 AMP WATERPROOF CIRCUIT BREAKER MODEL 090 0040 0 Combines switching and circuit breaker function Compact size and surface mount config...

Page 12: ...aterial or defects which become apparent in normal use within 3 years from the date the equipment was shipped Equipment is to be returned shipping charges prepaid and will be returned after repair shipping charges paid Kussmaul Electronics Company Inc shall have no liability for damages of any kind to associated equipment arising from the installation and or use of the Kuss maul Electronics Compan...

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