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IMPORTANT SAFETY INSTRUCTIONS

I.  PERSONAL PRECAUTIONS

1.  Someone should be within range of your voice or close enough to come to your aid when you work near 

a lead-acid battery. 

2.  Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes. 

3.  Wear complete eye and clothing protection. Avoid touching your eyes while working near a battery. 

4.  If battery acid contacts skin or clothing, wash immediately with soap and water. If battery acid enters 

the eye, immediately flood eye with cold running water for at least 10 minutes and get medical attention 

immediately. 

5.  NEVER

 smoke or allow a spark or flame in the vicinity of the battery or engine. 

6.  Be extra cautious to reduce the risk of dropping a metal tool onto the battery. It might spark or short-circuit 

the battery or other electrical part and cause a fire or an explosion. 

7.  Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a 

lead-acid battery. A lead-acid battery, when shorted, can produce a current sufficient to weld a ring or the 

like metal causing a severe burn. 

8. 

Use the battery charger for charging gel-cell, AGM and flooded lead-acid batteries only.  Do not use the 

charger for charging dry-cell batteries that are commonly used with home applications. These batteries 

may burst and cause injury to persons and damage to property. 

9.  WARNING – RISK OF EXPLOSIVE GASES

:  Working in the vicinity of a lead-acid battery is dangerous. 

Batteries generate explosive gases during normal battery operation. 

II.  CHARGER PRECAUTIONS

:

1.  NEVER

 charge a frozen battery.

2.  Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to 

damage or stress.

3. 

Do not operate the charger with a damaged cord or plug; replace them immediately. 

4. 

Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged.

5. 

Do not disassemble the charger. Incorrect reassembly may result in a risk of electric shock and fire. 

6.  To reduce the risk of electric shock, disconnect the charger from the AC source before attempting any 

maintenance or cleaning. 

7.  LOCATION OF CHARGER

: The charger should be mounted on a wall, vehicle floor, ventilated compart

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ment or other suitable surface as close to the batteries to be charged as possible. Do not block the char

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ger’s fan or air intakes. Do not mount the charger directly over the batteries as fumes may cause exces

-

sive corrosion. The area should be well ventilated and free from excessive moisture, exhaust manifolds, 

and battery fumes. For maximum performance, the charger should not be located in an area of extreme 

high temperature. The charger is not waterproof. Do not mount the charger where there is a possibility of 

water entering the unit. Evidence of water entry into the charger will void the warranty.

8.  CAUTION

: Do not attempt to increase battery bank capacity by splitting the output of one of the banks 

with a diode-type battery isolator.  The diode isolator lowers the charger voltage and results in under-

charging the batteries connected to it. If additional capacity is required it is preferable to add another 

isolated or parallel battery.

III.  GROUND AND AC POWER CORD CONNECTION

:

1.  The charger should be grounded via the AC power connection to reduce the risk of electrical shock.

2.  The charger must be plugged into or wired to an outlet that is an over-current protected 3 prong outlet. 

Alternatively, it may be routed through a separate dedicated fuse or circuit breaker on an AC distribution 

panel with proper earth/safety ground.  All wiring shall comply with UL recommendations, NEC or NFPA 

standards and local ordinances.  Never alter the AC cord or plug if provided.  Any modification of the cord 

must only be done by a qualified electrician.  Improper cord/outlet connection may result in a risk of elec

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trical shock.

3.  Observe color coding of the AC wiring as follows:   

 

  

Black……….......................  AC Hot or LINE (fused)  

  

White…………...................  AC Neutral  

  

Green…….................…….. AC Ground (safety/earth)  

4.  CAUTION

: (230 VAC applications only): If AC input is provided from a source consisting of two HOT or 

LINE leads (phase-to-phase 230 VAC input voltage); an external fuse or circuit breaker must be used to 

protect both hot leads.

170 Cherry Avenue

West Sayville, NY 11796

www.kussmaul.com

Ph: 800-346-0857

Fax: 631-567-5826

[email protected]

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Summary of Contents for 091-215-12

Page 1: ...our mobile device for more information INSTRUCTION MANUAL INPUT 120 Volt 60 Hz 3 5 Amps OUTPUT BATTERY 1 15 or 18 Amps OUTPUT BATTERY SAVER 3 Amps 3 YEAR WARRANTY MODEL 091 215 12 170 Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com Optional Deluxe Displays Supplied with Bar Graph Display ...

Page 2: ...ger from the AC source before attempting any maintenance or cleaning 7 LOCATION OF CHARGER The charger should be mounted on a wall vehicle floor ventilated compart ment or other suitable surface as close to the batteries to be charged as possible Do not block the char ger s fan or air intakes Do not mount the charger directly over the batteries as fumes may cause exces sive corrosion The area shou...

Page 3: ... voltage This battery voltage is compared to a standard and any error is detected and used to control the charger output at the desired level There is no trickle charge therefore no danger of overcharging and water boil off III AUTOMATIC CURRENT LIMITING Some battery chargers can be overloaded due to the high charging current required when batteries are severely discharged The Auto Charge 1000 PLC...

Page 4: ...setting Gelled Electrolyte Gel Cell Switch 1 down off and Switch 2 up on AGM Switch 1 up on and Switch 2 down off Odyssey Both switches up on IV FLOAT 3 STEP CHARGE MODE SELECTION SWITCHES Switches 3 and 4 should be set for the desired charging method and 3 step safety timer period The safety timer period begins when AC power is applied to the charger The absorption phase of 3 step charging termin...

Page 5: ...e switches control the point at which the charger will terminate the absorbtion phase of the 3 step charging cycle The possible settings are 0 1 2 4 6 8 10 or 12 amperes If there are no parasitic loads or if they are all are on the Battery Saver then set these three switches to the down off position This is the factory default setting VII REMOTE BATTERY CHARGE CONDITION INDICATOR Standard equipmen...

Page 6: ... Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com DIP SWITCH SETTINGS NOTE The charger is shipped with all DIP switches in the down position This configuration is for Float Charging of a Lead Acid battery with Battery Saver and Parasitic Load Compensation turned off Legend on front panel of charger This is what the dip switch should look lik...

Page 7: ...tery Saver loads are automatically connected to the vehicle battery 40 Amp fuse or Waterproof Circuit Breaker Kussmaul Part 090 0040 0 Install near the battery 9 3 1 BATTERY 1 AC Line Cord installed on back of unit Remote Indicator 1 RED 20AWG 2 BLACK 20AWG 3 WHITE 20AWG 4 GREEN 20AWG 1 5 4 3 2 AUTO CHARGE 1 2 3 4 REMOTE INDICATOR 1 2 3 4 5 6 7 8 POWER SYSTEM R 0 AMPS 0N FLOAT LEAD GELL AGM ODY 0F...

Page 8: ...Saver Loads 3 amps max When the charger is disconnected from AC power the Battery Saver loads are automatically connected to the vehicle battery 40 Amp fuse or Waterproof Circuit Breaker Kussmaul Part 090 0040 0 Install near the battery 9 3 1 BATTERY 1 AC Line Cord installed on back of unit AUTO CHARGE 1 2 3 4 REMOTE INDICATOR 1 2 3 4 5 6 7 8 POWER SYSTEM R 0 AMPS 0N FLOAT LEAD GELL AGM ODY 0FF 1 ...

Page 9: ...cates charger is in current limit normal operation Solid Off indicates normal operation Brief Flash once every 2 seconds indicates 3 step boost mode operation Cooling Fan The whisper quiet cooling fan exhausts air from the rear of the charger When the Battery Saver is enabled it is continuously on while AC power is applied to the charger It turns on at 4 amperes of output current and turns off at ...

Page 10: ...OUTLINE DRAWING 170 Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com 9 ...

Page 11: ...ment bar graph display indicates output current 4 LED s to show the condition of the batteries Indicator is housed in a watertight bezel Bezel is available in 6 different colors Red White Blue Yellow Gray and Black Specify color choice when ordering IV RECOMENDED 40 AMP WATERPROOF CIRCUIT BREAKER MODEL 090 0040 0 Combines switching and circuit breaker function Compact size and surface mount config...

Page 12: ...aterial or defects which become apparent in normal use within 3 years from the date the equipment was shipped Equipment is to be returned shipping charges prepaid and will be returned after repair shipping charges paid Kussmaul Electronics Company Inc shall have no liability for damages of any kind to associated equipment arising from the installation and or use of the Kuss maul Electronics Compan...

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