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5%

10%

20%

30%

50%

70%

(3°)

(6°)

(11°)

(17°)

(26°)

(35°)

TW4000

10,000 lbs. 7,500 lbs. 5,100 lbs. 3,900 lbs. 2,700 lbs. 2,200 lbs.

1500 lbs.

4,536 kg

3,402 kg

2,313 kg

1,769 kg

1,225 kg

998 kg

681 kg

TW9000

20,000 lbs. 15,000 lbs. 10,200 lbs. 7,700 lbs. 5,500 lbs. 4,500 lbs.

3,000 lbs.

9,072 kg

6,804 kg

4,627 kg

3,493 kg

2,495 kg

2,041 kg

1,362 kg

12 Volt DC

ELECTRIC

T R A I L E R

WINCHES

WARNING:

READ INSTRUCTIONS CAREFULLY

BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE

THE STRONGARM ELECTRIC WINCH. FAILURE TO COMPLY

WITH INSTRUCTIONS COULD RESULT IN SERIOUS OR FATAL

INJURY. RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.

!

StrongArm TW electric trailer winches are manufac-

tured for loading and unloading of boats, personal

watercraft, vehicles, etc. The TW4000 winch fea-

tures power-in, free wheel out and 20' of 2" wide

strap. The TW9000 features power-in, power-out,

free wheel and 20' of 2" wide strap.

Note that as strap builds up on the reel, the pulling

capacity of the winch decreases (see graph at left).

For intermittent use only. Ratings at left are based

on 6' pull. For longer pulls adequate motor cooling

periods must be allowed.

TW4000-MAXIMUM CONTINUOUS RUN TIME

3 MINUTES

TW9000-MAXIMUM CONTINUOUS RUN TIME

4 MINUTES

CAUTION: CONTINUOUS RUNNING IN

EXCESS OF 3 MINUTES (TW4000) AND 4 MIN-

UTES (TW9000) WILL DAMAGE WINCH MOTOR.

GUIDE TO ROLLING LOAD CAPACITY**

Maximum weight in pounds and kilograms rolling load.

APPROXIMATE LOAD SPEED

(FT./MIN.)

MODEL

PERCENT INCLINE

LOAD

CAPACITY

(**) All capacities shown are with 2' of strap on the reel and 10% rolling friction factor.

For full reel of line adjust capacities according to graph above. Note 5% incline is

one-half foot rise in ten feet.

!

WINCH RATINGS

TW series electric winches are built for trailer loading and other horizontal pulling applications. They are not to

be used for lifting, supporting or transporting people or loads over areas where people could be present or for

any vertical lifting or lowering applications.

NO LOAD FULL LOAD

Full Empty Full Empty

Reel Reel Reel Reel

TW4000

22

11

8.2 4.4

TW9000

15

9

6.3 4.3

500

1000

1500

2000

2500

3000

3500

0

10

20

30

40

TW

9000

TW 4000

DEAD

WEIGHT

CAP

ACITY

(LBS.)

LENGTH OF STRAP ON REEL (FT.)

ELECTRIC WINCH RATING

E

N
G

L

I

S

H

R

TW4000 & TW9000

OWNER’S MANUAL

TW4000

Summary of Contents for TW4000

Page 1: ...re based on 6 pull For longer pulls adequate motor cooling periods must be allowed TW4000 MAXIMUM CONTINUOUS RUN TIME 3 MINUTES TW9000 MAXIMUM CONTINUOUS RUN TIME 4 MINUTES CAUTION CONTINUOUS RUNNING IN EXCESS OF 3 MINUTES TW4000 AND 4 MIN UTES TW9000 WILL DAMAGE WINCH MOTOR GUIDE TO ROLLING LOAD CAPACITY Maximum weight in pounds and kilograms rolling load APPROXIMATE LOAD SPEED FT MIN MODEL PERCE...

Page 2: ...ing pad area is rigidly supported by the vehicle frame Always block the wheels to prevent vehicle from rolling when pulling a load with the winch When releasing a load with the clutch maintain control of the speed Excess speed could result in winch damage and serious personal injury Keep the pull of the strap onto the reel as straight as possible to avoid strap damage Inspect strap and hook on eac...

Page 3: ...ut 3 For remote switching place looped spring on toggle switch and attach lanyard MODEL TW9000 1 Attach the plug end of the power supply wiring har ness into the connector located at the back of the winch This pushes and snaps into place easily and will only fit in one direction With the clutch lever in the Engaged position you may power the winch in either the load or unload direction The switch ...

Page 4: ...fety feature and will re enage the clutch mechanism in the event the operator loses control of the handle with a load on the winch WARNING EVEN WITH THIS SAFETY FEATURE THE HANDLE WILL SPIN VIOLENTLY ONE OR TWO TURNS BEFORE RE ENGAGING THE CLUTCH TO STOP THE WINCH DO NOT LOSE CONTROL 3 Always remove the handle from the winch after use and replace the plastic plug For long life and trouble free ope...

Page 5: ...these areas and do not use grease in the roller clutch The clutch mechanism and the brake pads and brake disc on the TW9000 must be kept clean and oil free ADDITIONAL MAINTENANCE TW9000 3 Check the operation of the roller clutch in the brake disc assembly AF Carefully rotate the brake disc and observe the motor shaft When the disc is turned clockwise the motor shaft should turn with it When the di...

Page 6: ...086 EE Screw 4 205338 FF Strap 2 x 20 5242607 GG Locknut 7 16 20 205192 HH Washer 2 204360 JJ Thrust Bearing Replacement Kit 5703194 KK 120 Tooth Gear Ass y 304409 LL Clutch Stud 404826 MM Clutch Gear Ass y 304305 NN Finger Spring Washer 205200 PP Bushing 204012 QQ Front Plate 404825 RR Knob 206243 SS Slotted Nut 404614 TT Wiring Harness 5240411 UU Connector 206240 VV Toggle Switch 206249 WW Toggl...

Page 7: ...ke Disc Assy 304422 AG Screw 1 4 20x3 8 4 205337 AH 12T Pinion Gear 404522 AJ E Ring 205135 AK Base Spacer 404510 AL Reel Shaft 404514 AM Retaining Ring 204468 AN Screw 1 4x20x1 2 2 205189 AP Washer 2 205109 AR Reel Assy 304815 AV Cover Assy 304748 AW Cover Plug 204713 AX Clutch Handle 204712 AY Screw 4x1 2 205196 AZ Strap 2 x 20 5242516 BA Base Shroud LF 404866 BB Base Shroud RT 404865 BC Screw 6...

Page 8: ...e to supply parts and technical service on all StrongArm Electric Winches For warranty claims follow instruction given in Limited One Year Warranty EC DECLARATION OF CONFORMITY Dutton Lainson Company Hastings NE 68902 0729 U S A manufactures and declares that this winch is in conformity with the essential health and safety requirements specified in The Supply of Machinery Safety Regulations 1992 a...

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