background image

This electric winch should be respected as power

equipment. High forces are created when using a

winch, creating potential safety hazards. Never

allow children or anyone who is not familiar with

the operation of the winch to use it.

Never exceed rated winch load. Dangerously high

forces can be created if the load being moved is

too large or is allowed to get in a bind, etc. Pay

attention to the sound of the winch and stop

pulling immediately if the winch begins to stall.

Note that installing longer than normal line results

in increased load on the winch.

Winch is equipped with high-quality strap capable

of handling the rated winch load. Never exceed

the rated capacity. Do not use vehicle pulling

power to increase the pulling capacity of your

winch.

Keep the winching area free of all unnecessary

personnel. Never stand between load and winch

or directly in line with load and winch.

This winch operates from a low voltage 12 volt

D.C. power source (e.g., a car or truck battery).

DO NOT connect winch to 120V A.C. power.

When winching operation has been completed,

do not depend on the winch to support the load.

Always secure the load properly. Use tie down

straps or chains.

The auxiliary handle is for emergency use only.

Never use the auxiliary handle as an assist to the

motor when the motor is running. Always remove

the auxiliary handle when it is not in use. Do not

operate the winch motor or allow the winch to free

wheel with the handle installed.

Keep hands and fingers clear of the drum and

line area of the winch when operating. Do not

attempt to guide the line by hand as it rewinds on

the drum.

The winch must be securely attached to a struc-

tural member or frame that is capable of sustain-

ing loads in excess of the winch capacity. When

attaching the winch to a vehicle, make sure the

mounting pad area is rigidly supported by the

vehicle frame. Always block the wheels to prevent

vehicle from rolling when pulling a load with the

winch.

When releasing a load with the clutch, maintain

control of the speed. Excess speed could result in

winch damage and serious personal injury.

Keep the pull of the strap onto the reel as straight

as possible to avoid strap damage.

Inspect strap and hook on each use and replace

at the first sign of wear or abnormal appearance.

IMPORTANT SAFETY INFORMATION

!

!

!

!

!

!

!

!

!

!

!

!

!

MOUNTING INSTRUCTIONS

1. Be sure that the mounting surface is of sufficient

strength to support a load well in excess of the rated

winch capacity.

2. Fasten the winch to the trailer winch stand (or other

mounting surface) with three 1/2" bolts, nuts, washers

and lock washers. Be sure that the winch is positioned

so that the strap winds onto the reel as straight as

possible.

3. On boat trailer installations the winch stand should be

adjusted so that the loading ring on the bow of the

boat is at the same height or slightly higher than the

winch drum when the boat is fully loaded on the trailer.

Be sure that the trailer-bow stop is located far enough

back of the winch drum so that the strap hook is not

drawn into the drum when the boat is fully loaded on

the trailer.

4. Your winch is equipped with keyhole slots in the base

for use with quick mounting shoulder studs, if desir-

able. (See FIG. 1) If you wish to use quick mount

studs, (DL Accessory No. 6365) they should be

mounted securely into the winch stand. After position-

ing the winch on the studs, a 3/8" bolt should be

placed in one of the other holes available to keep the

winch securely in position.

WARNING: FAILURE TO READ AND FOLLOW INSTRUCTIONS BELOW COULD RESULT IN

SERIOUS OR FATAL INJURY.

!

WARNING:

This winch is built for trailer loading and other horizontal pulling applications.

NOT TO BE

USED FOR LIFTING, SUPPORTING OR TRANSPORTING PEOPLE OR LOADS OVER AREAS

WHERE PEOPLE COULD BE PRESENT OR FOR ANY VERTICAL LIFTING OR LOWERING

APPLICATIONS.

Summary of Contents for TW4000

Page 1: ...re based on 6 pull For longer pulls adequate motor cooling periods must be allowed TW4000 MAXIMUM CONTINUOUS RUN TIME 3 MINUTES TW9000 MAXIMUM CONTINUOUS RUN TIME 4 MINUTES CAUTION CONTINUOUS RUNNING IN EXCESS OF 3 MINUTES TW4000 AND 4 MIN UTES TW9000 WILL DAMAGE WINCH MOTOR GUIDE TO ROLLING LOAD CAPACITY Maximum weight in pounds and kilograms rolling load APPROXIMATE LOAD SPEED FT MIN MODEL PERCE...

Page 2: ...ing pad area is rigidly supported by the vehicle frame Always block the wheels to prevent vehicle from rolling when pulling a load with the winch When releasing a load with the clutch maintain control of the speed Excess speed could result in winch damage and serious personal injury Keep the pull of the strap onto the reel as straight as possible to avoid strap damage Inspect strap and hook on eac...

Page 3: ...ut 3 For remote switching place looped spring on toggle switch and attach lanyard MODEL TW9000 1 Attach the plug end of the power supply wiring har ness into the connector located at the back of the winch This pushes and snaps into place easily and will only fit in one direction With the clutch lever in the Engaged position you may power the winch in either the load or unload direction The switch ...

Page 4: ...fety feature and will re enage the clutch mechanism in the event the operator loses control of the handle with a load on the winch WARNING EVEN WITH THIS SAFETY FEATURE THE HANDLE WILL SPIN VIOLENTLY ONE OR TWO TURNS BEFORE RE ENGAGING THE CLUTCH TO STOP THE WINCH DO NOT LOSE CONTROL 3 Always remove the handle from the winch after use and replace the plastic plug For long life and trouble free ope...

Page 5: ...these areas and do not use grease in the roller clutch The clutch mechanism and the brake pads and brake disc on the TW9000 must be kept clean and oil free ADDITIONAL MAINTENANCE TW9000 3 Check the operation of the roller clutch in the brake disc assembly AF Carefully rotate the brake disc and observe the motor shaft When the disc is turned clockwise the motor shaft should turn with it When the di...

Page 6: ...086 EE Screw 4 205338 FF Strap 2 x 20 5242607 GG Locknut 7 16 20 205192 HH Washer 2 204360 JJ Thrust Bearing Replacement Kit 5703194 KK 120 Tooth Gear Ass y 304409 LL Clutch Stud 404826 MM Clutch Gear Ass y 304305 NN Finger Spring Washer 205200 PP Bushing 204012 QQ Front Plate 404825 RR Knob 206243 SS Slotted Nut 404614 TT Wiring Harness 5240411 UU Connector 206240 VV Toggle Switch 206249 WW Toggl...

Page 7: ...ke Disc Assy 304422 AG Screw 1 4 20x3 8 4 205337 AH 12T Pinion Gear 404522 AJ E Ring 205135 AK Base Spacer 404510 AL Reel Shaft 404514 AM Retaining Ring 204468 AN Screw 1 4x20x1 2 2 205189 AP Washer 2 205109 AR Reel Assy 304815 AV Cover Assy 304748 AW Cover Plug 204713 AX Clutch Handle 204712 AY Screw 4x1 2 205196 AZ Strap 2 x 20 5242516 BA Base Shroud LF 404866 BB Base Shroud RT 404865 BC Screw 6...

Page 8: ...e to supply parts and technical service on all StrongArm Electric Winches For warranty claims follow instruction given in Limited One Year Warranty EC DECLARATION OF CONFORMITY Dutton Lainson Company Hastings NE 68902 0729 U S A manufactures and declares that this winch is in conformity with the essential health and safety requirements specified in The Supply of Machinery Safety Regulations 1992 a...

Reviews: