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TW9000 PARTS LIST

Ref. Part

Number

A

Bearing Housing Assy.

304314

B

Primary Drive Shaft Assy.

304304

C

Retaining Ring (2)

205191

D

Bushing (2)

204012

E

56T Gear

204703

F

Aux. Handle Assy.

5703079

G

Drive Shaft Bushing

304313

Housing Assy.

J

Interm. Drive Shaft Assy.

304814

K

“E” Ring

205116

L

Base

404932

M

Nut, 7/16-20 Locknut

205192

N

Clutch Stud

404517

P

Clutch Handle Replacement Kit 5703178

(Includes Items V, W, AX & AY)

Q

Thrust Bearing Replacement Kit 5703194

(Includes Item W, O-Ring)

R

Clutch Gear Assy.

304305

S

Washer (2)

204360

T

84T Gear Assy.

304311

U

Clutch Handle Nut

404518

V

Clutch Spring Keeper

204721

W

“O”-Ring

204770

X

Brake Spring Replacement Kit

5703160

Ref. Part

Number

Y

Screw, 1/4-20x7/8" (3)

205242

Z

Clutch Spring

204711

AA

Spacer (3)

404513

AB

Front Plate

404495

AE

Nut, 10-32 Locknut (2)

205193

AF

Brake Disc Assy.

304422

AG

Screw, 1/4-20x3/8" (4)

205337

AH

12T Pinion Gear

404522

AJ

“E” Ring

205135

AK

Base Spacer

404510

AL

Reel Shaft

404514

AM Retaining Ring

204468

AN

Screw, 1/4x20x1/2" (2)

205189

AP

Washer (2)

205109

AR

Reel Assy.

304815

AV

Cover Assy.

304748

AW Cover Plug

204713

AX

Clutch Handle

204712

AY

Screw – #4x1/2

205196

AZ

Strap (2" x 20')

5242516

BA

Base Shroud – LF

404866

BB

Base Shroud – RT

404865

BC

Screw (6)

205086

BD

Finger Spring Washer

205200

MOTOR PARTS

CA

Motor Assy

304742

CB

Connector Ass’y

5241518

CC

Screw – 1/4x20x3/8

205018

CD

Switch

404888

CE

Connector

206055

CF

Nut – 1/4-20

206225

CG

Circuit Breaker Assy

304025

CH

Screw, 6-32x7/8" (2)

204959

WIRING DIAGRAM

NEG.

NEG.

POS.
POS.

To order replacement parts contact:

Dutton-Lainson Company

www:dlco.com

Tel: 800-569-6577

Fax: 402-460-4612

e-mail: [email protected]

In Europe Contact:

Aqua-Marine International Ltd.

8 Flanders Park

Hedge End, Southampton

Hants, England SO30 2FZ

Tel: +44 (0) 1489-776050

Fax: +44 (0) 1489-776055

e-mail: [email protected]

Summary of Contents for TW4000

Page 1: ...re based on 6 pull For longer pulls adequate motor cooling periods must be allowed TW4000 MAXIMUM CONTINUOUS RUN TIME 3 MINUTES TW9000 MAXIMUM CONTINUOUS RUN TIME 4 MINUTES CAUTION CONTINUOUS RUNNING IN EXCESS OF 3 MINUTES TW4000 AND 4 MIN UTES TW9000 WILL DAMAGE WINCH MOTOR GUIDE TO ROLLING LOAD CAPACITY Maximum weight in pounds and kilograms rolling load APPROXIMATE LOAD SPEED FT MIN MODEL PERCE...

Page 2: ...ing pad area is rigidly supported by the vehicle frame Always block the wheels to prevent vehicle from rolling when pulling a load with the winch When releasing a load with the clutch maintain control of the speed Excess speed could result in winch damage and serious personal injury Keep the pull of the strap onto the reel as straight as possible to avoid strap damage Inspect strap and hook on eac...

Page 3: ...ut 3 For remote switching place looped spring on toggle switch and attach lanyard MODEL TW9000 1 Attach the plug end of the power supply wiring har ness into the connector located at the back of the winch This pushes and snaps into place easily and will only fit in one direction With the clutch lever in the Engaged position you may power the winch in either the load or unload direction The switch ...

Page 4: ...fety feature and will re enage the clutch mechanism in the event the operator loses control of the handle with a load on the winch WARNING EVEN WITH THIS SAFETY FEATURE THE HANDLE WILL SPIN VIOLENTLY ONE OR TWO TURNS BEFORE RE ENGAGING THE CLUTCH TO STOP THE WINCH DO NOT LOSE CONTROL 3 Always remove the handle from the winch after use and replace the plastic plug For long life and trouble free ope...

Page 5: ...these areas and do not use grease in the roller clutch The clutch mechanism and the brake pads and brake disc on the TW9000 must be kept clean and oil free ADDITIONAL MAINTENANCE TW9000 3 Check the operation of the roller clutch in the brake disc assembly AF Carefully rotate the brake disc and observe the motor shaft When the disc is turned clockwise the motor shaft should turn with it When the di...

Page 6: ...086 EE Screw 4 205338 FF Strap 2 x 20 5242607 GG Locknut 7 16 20 205192 HH Washer 2 204360 JJ Thrust Bearing Replacement Kit 5703194 KK 120 Tooth Gear Ass y 304409 LL Clutch Stud 404826 MM Clutch Gear Ass y 304305 NN Finger Spring Washer 205200 PP Bushing 204012 QQ Front Plate 404825 RR Knob 206243 SS Slotted Nut 404614 TT Wiring Harness 5240411 UU Connector 206240 VV Toggle Switch 206249 WW Toggl...

Page 7: ...ke Disc Assy 304422 AG Screw 1 4 20x3 8 4 205337 AH 12T Pinion Gear 404522 AJ E Ring 205135 AK Base Spacer 404510 AL Reel Shaft 404514 AM Retaining Ring 204468 AN Screw 1 4x20x1 2 2 205189 AP Washer 2 205109 AR Reel Assy 304815 AV Cover Assy 304748 AW Cover Plug 204713 AX Clutch Handle 204712 AY Screw 4x1 2 205196 AZ Strap 2 x 20 5242516 BA Base Shroud LF 404866 BB Base Shroud RT 404865 BC Screw 6...

Page 8: ...e to supply parts and technical service on all StrongArm Electric Winches For warranty claims follow instruction given in Limited One Year Warranty EC DECLARATION OF CONFORMITY Dutton Lainson Company Hastings NE 68902 0729 U S A manufactures and declares that this winch is in conformity with the essential health and safety requirements specified in The Supply of Machinery Safety Regulations 1992 a...

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