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TW4000 PARTS LIST

Ref. Part

Number

A

Retaining Ring

204468

B

Bushing

204006

C

Drive Shaft Ass’y

304967

D

56T Gear

204703

E

Retaining Ring

205191

F

Base Shroud - Left

404834

G

Base Shroud - Right

404833

H

Screw (6)

205337

J

Base

404940

K

Hex Nut

406002

L

Locknut 10-32 (3)

205193

M

Stop

404829

N

Washer

205109

P

Washer

203813

Q

‘E’-Ring

205135

R

Motor Pinion

206228

S

Roller Clutch Ass’y

304698

T

Reel Shaft

404559

U

Base Spacer

404557

V

Spacer (4)

404822

X

Reel Ass’y

304858

Z

Motor

304695

Ref. Part

Number

AA

Cover Plug

204713

BB

Cover Ass’y

304684

CC

Mounting Screw (6)

205086

EE

Screw (4)

205338

FF

Strap 2" x 20'

5242607

GG Locknut 7/16-20

205192

HH Washer (2)

204360

JJ

Thrust Bearing Replacement Kit 5703194

KK

120 Tooth Gear Ass’y

304409

LL

Clutch Stud

404826

MM Clutch Gear Ass’y

304305

NN Finger Spring Washer

205200

PP

Bushing

204012

QQ Front Plate

404825

RR Knob

206243

SS

Slotted Nut

404614

TT

Wiring Harness

5240411

UU Connector

206240

VV

Toggle Switch

206249

WW Toggle Switch Guard

404831

WIRING DIAGRAM

To order replacement parts contact:

Dutton-Lainson Company

www:dlco.com

Tel: 800-569-6577

Fax: 402-460-4612

e-mail: [email protected]

In Europe Contact:

Aqua-Marine International Ltd.

8 Flanders Park

Hedge End, Southampton

Hants, England SO30 2FZ

Tel: +44 (0) 1489-776050

Fax: +44 (0) 1489-776055

e-mail: [email protected]

Summary of Contents for TW4000

Page 1: ...re based on 6 pull For longer pulls adequate motor cooling periods must be allowed TW4000 MAXIMUM CONTINUOUS RUN TIME 3 MINUTES TW9000 MAXIMUM CONTINUOUS RUN TIME 4 MINUTES CAUTION CONTINUOUS RUNNING IN EXCESS OF 3 MINUTES TW4000 AND 4 MIN UTES TW9000 WILL DAMAGE WINCH MOTOR GUIDE TO ROLLING LOAD CAPACITY Maximum weight in pounds and kilograms rolling load APPROXIMATE LOAD SPEED FT MIN MODEL PERCE...

Page 2: ...ing pad area is rigidly supported by the vehicle frame Always block the wheels to prevent vehicle from rolling when pulling a load with the winch When releasing a load with the clutch maintain control of the speed Excess speed could result in winch damage and serious personal injury Keep the pull of the strap onto the reel as straight as possible to avoid strap damage Inspect strap and hook on eac...

Page 3: ...ut 3 For remote switching place looped spring on toggle switch and attach lanyard MODEL TW9000 1 Attach the plug end of the power supply wiring har ness into the connector located at the back of the winch This pushes and snaps into place easily and will only fit in one direction With the clutch lever in the Engaged position you may power the winch in either the load or unload direction The switch ...

Page 4: ...fety feature and will re enage the clutch mechanism in the event the operator loses control of the handle with a load on the winch WARNING EVEN WITH THIS SAFETY FEATURE THE HANDLE WILL SPIN VIOLENTLY ONE OR TWO TURNS BEFORE RE ENGAGING THE CLUTCH TO STOP THE WINCH DO NOT LOSE CONTROL 3 Always remove the handle from the winch after use and replace the plastic plug For long life and trouble free ope...

Page 5: ...these areas and do not use grease in the roller clutch The clutch mechanism and the brake pads and brake disc on the TW9000 must be kept clean and oil free ADDITIONAL MAINTENANCE TW9000 3 Check the operation of the roller clutch in the brake disc assembly AF Carefully rotate the brake disc and observe the motor shaft When the disc is turned clockwise the motor shaft should turn with it When the di...

Page 6: ...086 EE Screw 4 205338 FF Strap 2 x 20 5242607 GG Locknut 7 16 20 205192 HH Washer 2 204360 JJ Thrust Bearing Replacement Kit 5703194 KK 120 Tooth Gear Ass y 304409 LL Clutch Stud 404826 MM Clutch Gear Ass y 304305 NN Finger Spring Washer 205200 PP Bushing 204012 QQ Front Plate 404825 RR Knob 206243 SS Slotted Nut 404614 TT Wiring Harness 5240411 UU Connector 206240 VV Toggle Switch 206249 WW Toggl...

Page 7: ...ke Disc Assy 304422 AG Screw 1 4 20x3 8 4 205337 AH 12T Pinion Gear 404522 AJ E Ring 205135 AK Base Spacer 404510 AL Reel Shaft 404514 AM Retaining Ring 204468 AN Screw 1 4x20x1 2 2 205189 AP Washer 2 205109 AR Reel Assy 304815 AV Cover Assy 304748 AW Cover Plug 204713 AX Clutch Handle 204712 AY Screw 4x1 2 205196 AZ Strap 2 x 20 5242516 BA Base Shroud LF 404866 BB Base Shroud RT 404865 BC Screw 6...

Page 8: ...e to supply parts and technical service on all StrongArm Electric Winches For warranty claims follow instruction given in Limited One Year Warranty EC DECLARATION OF CONFORMITY Dutton Lainson Company Hastings NE 68902 0729 U S A manufactures and declares that this winch is in conformity with the essential health and safety requirements specified in The Supply of Machinery Safety Regulations 1992 a...

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