Kurtz Ersa i-CON VARIO 2 Operating Instructions Manual Download Page 1

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Ersa GmbH
Leonhard-Karl-Str. 24
97877 Wertheim/Germany
www.ersa.com

i‑CON

VARIO 2

i‑CON

VARIO 2 P

i‑CON

VARIO 2 HP

Soldering & Desoldering Station

Operating Instructions

Phone +49 9342/800-0
Fax +49 9342/800-127
[email protected]

Summary of Contents for i-CON VARIO 2

Page 1: ...d Karl Str 24 97877 Wertheim Germany www ersa com i CON VARIO 2 i CON VARIO 2 P i CON VARIO 2 HP Soldering Desoldering Station Operating Instructions Phone 49 9342 800 0 Fax 49 9342 800 127 service to...

Page 2: ...ption 14 5 3 Switching on the first time 15 6 Functional description 17 6 1 Operation 17 6 2 The work mode 17 6 2 1 microSD card 18 6 2 1 1 Insert microSD card 18 6 2 2 Software version 18 6 2 3 Activ...

Page 3: ...g the password 34 6 4 5 Changing the password 35 6 4 6 Password forgotten 35 6 4 7 Temperature unit 36 6 4 8 Language selection 36 6 4 9 Adjustable shut down function idle state 36 6 4 10 Heating plat...

Page 4: ...errors 47 7 2 Other faults 47 7 3 Continuity test for i TOOL 47 7 3 1 i TOOL heating element 47 7 3 2 i TOOL thermocouple 48 7 4 Continuity test for CHIP TOOL VARIO 48 7 5 Continuity test for i TOOL...

Page 5: ...TOOL and CHIP TOOL VARIO for desoldering very small SMT components and the desoldering tool X TOOL VARIO Apart from an optional vacuum connection for desoldering THT component the station is also equ...

Page 6: ...IRHP100 ready signal standby signal USB 2 0 equipotential bonding 4 mm bushing Control technology tool dependent SENSOTRONIC PID characteristic RESISTRONIC Function display LC Display blue Supply cab...

Page 7: ...ending on soldering application Temperature range 150 450 C Temperature sensor PTC Weight without power cable Approx 75 g Power cable 1 2 m highly flexible heat resistant antistatic Design Antistatic...

Page 8: ...Heat up time Approx 12 s to 280 C Temperature range 150 450 C Temperature sensor Ni CrNi thermocouple Cable 1 5 m ultra flexible heat resistant antistatic Weight without cable Approx 50 g Design Antis...

Page 9: ...the aim of preventing personal injury or extensive damage to property are identified by a pictogram followed by hierarchically structured text with words written in bold WARNING Is used for warnings...

Page 10: ...with your hands into the hot air jet Use a sufficiently heat resistant work base and remove all combustible materials from your work environment CAUTION Risk of injury Keep unauthorized persons at a...

Page 11: ...Physically and or mentally disabled persons must only use the soldering station under the supervision of trained specialists Children are not allowed to play with the solder ing devices This tool can...

Page 12: ...cases be used for the processing of plastic materials In case of unintended use and tampering with the device any warranty and liability claims of the buyer against the manufacturer will become null a...

Page 13: ...tight together with a dehumidifying agent Damage caused by unprofessional transport or storage are not covered under warranty 4 2 Waste disposal Notes on waste disposal acc to the directive 2002 96 EC...

Page 14: ...ICV203HP 1 x i TOOL AIR S 0470ERJ 1 x 1 x 1 x 1 x i TOOL 0100CDJ 1 x CHIP TOOL VARIO 0460MDJ 1 x X TOOL VARIO 0740EDJ 1 x i TOOL HP 0240CDJ 1x All soldering irons come with a matching holder In this c...

Page 15: ...le below contains information of which tools can be operated on which tool sockets Tools requiring vacuum supply must be connected parallel to the tool sockets A1 and Vac Tools requiring air supply mu...

Page 16: ...16 3BA00205 2020 10 28 Rev 5 Ersa i CON VARIO 2 Commissioning Connect the mains supply cable with Rework heating plate and mains supply socket Switch on the soldering station...

Page 17: ...button function enables you to activate the connected tools alternately All setting steps and measured values are displayed in plain text in a clearly structured display window which is simply referr...

Page 18: ...m in section i CON VARIO 2 under Downloads 6 2 2 Software version These operating instructions refer to the software version 1 3X For service purposes the number of the software may be of help you sho...

Page 19: ...clockwise reduces the air quantity The air quantity can be gradually adjusted from 2 to 20 l min The reading in the display represents the air quantity Switching on and off Take the soldering iron out...

Page 20: ...Temperature range in C Air quantity in l min Nozzle in mm Thermal tests of electrical com ponents 50 150 2 5 4 6 Drying Curing 100 200 5 20 6 without nozzle Shrink tubing Soldering sleeves Material d...

Page 21: ...s both blue handle elements at the right and left of the tool together To close the forceps release both handle elements again Operation in gripping position In gripping position the components are gr...

Page 22: ...plug pre filter and sintered filter disc are properly installed before using the tool 6 2 6 2 Selection of the right desoldering temperature CAUTION Material damage due to high temperatures is possib...

Page 23: ...oldering tip is always tin plated Wipe the desoldering tip if necessary before desoldering to remove flux material and solder residues with the dry cleaner or a damp sponge Tin plate the tip again bef...

Page 24: ...e residual solder pot e g with the Ersa cleaning brush order no 3N090 Insert a new filter plug It must be pushed backwards up to the nar rowing of the residual solder pot Close the residual solder pot...

Page 25: ...ening on the handle of the VAC PEN with your finger To release and place down the component remove your finger from the opening of the VAC PEN If the tool is not used for longer than 10 minutes the VA...

Page 26: ...sired heating range by turning the i OP Press the i OP again to accept the set value The heating plate now operates with the set heating range Once the soldering station changes to idle state the heat...

Page 27: ...g on the i OP The last line shows a help text regarding the selected parameter which contains additional explanations or numerical ranges If no soldering tool is connected to the i CON VARIO 2 when th...

Page 28: ...oad Data from the i SET TOOL is written into the station Then press the i OP A safety dialog appears Select Cancel to quit the process or to continue Press the i OP the settings will be saved Wait unt...

Page 29: ...balancing of display value and actual tip temperature The adjustable calibration range is 70 50 C 126 90 F The exact calibration procedure is described in the chapter 6 3 7 Calibrating the i CON VARI...

Page 30: ...TOOL connected the entry Tip type will be displayed instead of Tip offset In this case you can select the tip type directly CHIP TOOL CHIP TOOL VARIO i TOOL AIR S TECH TOOL MICRO TOOL X TOOL VARIO Ti...

Page 31: ...emature overheating By using the calibrating temperature see section 6 3 4 Calibration temperature the actual tip temperature is made tally with the temperature displayed The following procedure must...

Page 32: ...adjustment range is 20 seconds to 60 minutes With all other tools the adjustment range is 1 60 minutes The input 0 deactivates the standby function except i TOOL AIR S With small joints or very smoot...

Page 33: ...re unit Activating the heating plate Language selection for the station VAC PEN Mode With active password protection you cannot reset the soldering station to the as delivered state default without en...

Page 34: ...assword can only be deactivated by Ersa If you have an i SET TOOL with saved factory settings you can also unlock the station yourself 6 4 4 Setting the password Please proceed as follows to activate...

Page 35: ...ated This note should once again inform the operator about the severity of this function If the function is interrupted the previous status will be maintained If the operator continues the dialog the...

Page 36: ...ate Activate the menu Idle state by turning the i OP Press the i OP to activate the cursor pressing the i OP again de activates the cursor Enter the desired time from 010 to 240 minutes by turning the...

Page 37: ...elect the menu Heating plate by turning the i OP Activate the cursor by pressing the i OP Activate the function by turning the i OP The opposite display appears Quit the configuration menu Information...

Page 38: ...n and is overwritten afterwards Configuration mode Parameter Setting Temperature window left hand side 20 C Temperature window left hand side 20 C Temperature window right hand side 20 C Temperature w...

Page 39: ...unds to signalize that the contrast mode is active Set the desired contrast by turning the i OP Confirm your input by pressing the i OP In the contrast mode the software version the date and the hardw...

Page 40: ...L are fixed in a soldering tip fastening For changing between different tip sizes shapes you should have a sufficient amount of soldering tip fastenings 3IT1040 00 black or 3IT1045 00 green available...

Page 41: ...OL as described under Changing the soldering tip If the soldering tip is still warm allow it to cool down completely Carefully press the soldering tip out of the holding cage do not jam ATTENTION Risk...

Page 42: ...into the tip recess Tip change using tip changing pliers Using the tip changing pliers grab the tip at the groove and pull it out of the heat accumulator To insert a tip grab it at the groove with th...

Page 43: ...tween handle and thread Loosen the heating element by slightly jacking movements Pull out the loosened heating element Push the new heating element into the handle Please make sure that the groove in...

Page 44: ...ers In doing so the mark on the desoldering insert must be complete ly pushed into the holder 6 8 5 Replacing the X TOOL VARIO heating head Disconnect the tool from the control station and let it cool...

Page 45: ...rve the long mark on the heating element Align the mark to the semicircular groove in the soldering iron Push in the heating element until the mark flushes with the groove 6 9 Changing the prefilter T...

Page 46: ...charge workplace provides sufficient protection for such components The soldering station can be easily integrated into such an environment The soldering tip can be highly resistively 220 k connected...

Page 47: ...case switch off the station and replace the sol dering tool with a flawless one Should the soldering station be overloaded it will automatically shut down and the display will be empty Once the solde...

Page 48: ...e been checked you can check the heating element resistor and the temperature sensor with an ohmmeter for conductance ATTENTION Risk of burning Only perform the following remedial action after the sol...

Page 49: ...VARIO heating element To do a continuity check of the heating element first dismount the heating head like described in chapter 6 2 6 4 Maintenance and servicing X TOOL VARIO Refer to the following p...

Page 50: ...f i TOOL HP 7 7 2 i TOOL HP Thermal sensor Between measuring point and about 0 7 to 1 2 ohms resistance should be measurable For larger resistance the heater needs to be replaced When measured at the...

Page 51: ...pected 7 THERMOCOUPLE Fault in thermocouple Have soldering tool and station in spected 8 HEATING ELEMENT Heating element defective CHIP TOOL VARIO HE PLUGGED IN Check the heating element check the sta...

Page 52: ...nductivity you should remove the soldering tip from time to time and clean the heating element with a brass brush Take care that the ventilation openings on the station will not lose their effect beca...

Page 53: ...J CHIP TOOL VARIO 0460MDJ MICRO TOOL 0270BDJ VAC PEN with connecting hose 0VP020 i TOOL HP 0240CDJ Heating element for i TOOL HP 024100J Holder for i TOOL 0A50 Holder for i TOOL AIR S 0A55 Holder for...

Page 54: ...00051 Dry sponge with receptacle for 0A39 0A48 0A08MSET Dry sponge 0008M15B Prefilter with Luer adapter 3YE1057 02 Front sealing plug 3T7260 02 Back sealing plug 3T7260 03 Residual solder container co...

Page 55: ...ation Order No Chisel shaped 0 7 mm angled 0462MDLF007 Chisel shaped 1 5 mm angled 0462MDLF015 Pen pointed 0 2 mm angled 0462SDLF002 Pen pointed 0 5 mm 0462PDLF005 Chisel shaped 1 0 mm 0462CDLF010 Chi...

Page 56: ...evious express and written confirmation We reserve the right for technical modifications with the intention of improving the product Within the scope of legal possibilities liability for immediate dam...

Page 57: ...57 3BA00205 2020 10 28 Rev 5 Ersa i CON VARIO 2 Warranty...

Page 58: ...rtz Ersa Asia Ltd Unit 03 05 8th Floor One Island South No 2 Heung Yip Road Wong Chuk Hang Hong Kong China Phone 852 2331 2232 asia kurtzersa com www ersa com China Ersa Shanghai Room 720 Tian Xiang B...

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