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Kuhnke PG 674, Instruction Manual

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This manual is primarily intended for the use of the designing engineer, the
project planning engineer, and the developing engineer. It does not give any
information about delivery possibilities. Data is only given to describe the
product and must not be regarded as guaranteed properties in the legal sense.
Any claims for damages against us – on whatever legal grounds – are excluded
except in instances of deliberate intent or gross negligence on our part.
We reserve the rights for errors, omissions or modifications.
Reproduction even of extracts only with the editor's express and written prior
consent.

Summary of Contents for PG 674

Page 1: ...Kuhnke Electronics Instruction Manual E 390 GB PG 674 Operating Terminal for KUAX 674 673 4 April 1996 65 135 ...

Page 2: ...is only given to describe the product and must not be regarded as guaranteed properties in the legal sense Any claims for damages against us on whatever legal grounds are excluded except in instances of deliberate intent or gross negligence on our part We reserve the rights for errors omissions or modifications Reproduction even of extracts only with the editor s express and written prior consent ...

Page 3: ... observed during project planning and installation 2 3 2 4 2 To be observed during maintenance and servicing 2 4 2 4 3 Measures for the prevention of electrostatic charge 2 4 3 Design of the PG 674 3 1 3 1 Display and operating elements 3 1 3 2 Hand held terminal PG 674 674 001 00 3 2 3 3 Built in terminal PG 674 674 010 00 3 3 3 3 1 Design and Dimensions 3 3 3 3 2 Installation 3 4 3 3 2 1 Front p...

Page 4: ... 9 4 6 4 Changing the key code 4 9 4 6 5 System information 4 10 4 6 6 Displaying status and error messages 4 10 4 6 7 Choosing a program 4 11 4 6 7 1 Giving access to the choice of program function 4 11 4 6 7 2 Changing the program number 4 13 4 6 8 Initializing the cam control unit 4 14 4 6 9 Choosing an output 4 15 4 6 10 Programming cams 4 16 4 6 11 Optimizing cams 4 18 4 6 12 Displaying cams ...

Page 5: ...ntents 4 6 23 Setting the display contrast as from version 2 0 4 29 4 6 24 Self test of the operating terminal as from version 2 0 4 30 4 6 25 Self test of the operating terminal versions 2 0 4 32 Index Index 1 Sales Service ...

Page 6: ...Contents 4 Table of contents ...

Page 7: ...X 674 and KUAX 673 It is separated from the cam control unit to allow variable use It can be con nected with the cam control unit via the programming interface at any time even when the machine is running This makes it easy to check or modify the programs at the machine Choice of prog Choice of output Outputs off Delete Outputs on Gear Time cam Show errors Set cam Choice of cam ...

Page 8: ...transfer them to another controller Built in terminal As a built in terminal the device is firmly built into i e the door of the switching cabinet and is thus permanently available as an operating and display device The present operating manual exclusively describes the hard ware of the PG 674 and how you use it to operate controllers The control devices themselves are described elsewhere Controll...

Page 9: ...nowledge of extensive knowledge of extensive knowledge of automation technology automation technology automation technology automation technology automation technology is compulsory 2 2 Reliability Reliability of Kuhnke controllers is brought to the highest pos sible standards by extensive and cost effective means in their design and manufacture Amongst which are selecting high quality components ...

Page 10: ...described precautions are not taken 2 3 2 Dangers caused by high contact voltage This symbol warns you of dangers of death or grievous bodily harm which may be caused by high contact voltage if the described precautions are not taken 2 3 3 Important information cross reference This symbol draws your attention to important additional information concerning the use of the described product It may al...

Page 11: ...rdance with EN 60204 IEC 204 VDE 0113 They have to be effective at any time Safety and precautions regulations for qualified applications have to be observed Please pay particular attention to the notes of warning 2 3 Notes which at relevant places will make you aware of possible sources of errors The relevent standards and VDE regulations are to be ob served in every case Control elements have to...

Page 12: ...e 2 4 3 Measures for the prevention of electrostatic charge Electrostatic charge is dangerous for components and assembly groups It is a peculiarity of electrostatics to not destroy the sen sitive components but to damage them in a not immediately conceivable way It is because of this that devices stop function ing after some time of service The ESD measures ESD electrostatic discharge executed in...

Page 13: ...f the PG 674 The operating terminal PG 674 is used for programming the cam control unit see 4 The PG 674 as a programming de vice It can be supplied as a portable hand held terminal and as a built in terminal 3 1 Display and operating elements LCD display see ch 4 Short description of the function keys Keyboard for function see ch 4 ...

Page 14: ...l unit during operation The connecting cable is firmly attached to the hand held termi nal It serves both communication with the cam control unit and supplying power to the hand held terminal 24 V DC which are supplied by the cam control unit Gear Time cam Show errors Set cam Choice of cam Choice of prog Choice of output Outputs off Delete Outputs on ...

Page 15: ... separately connected to a 2 pin screw type locking connector The built in terminal is expected to be available as from Version 2 0 in the spring of 1995 3 3 1 Design and Dimensions Side view Rear view Connections Faston connec tor for protec tive ground Screw type locking connec tor for 24 V DC supply Sub D connec tor for connect ing cable to the cam control unit Cable order no 674 150 31 24V 0 V...

Page 16: ...inet door To do this you must cut out an opening in the front panel 3 3 2 1 Front panel cutout 3 3 2 2 Inserting the built in terminal Remove the rear mounting brackets of the PG 674 to do this unscrew the 4 nuts Push the PG 674 from the front into the front panel cutout Screw the mounting brackets on again ...

Page 17: ...ge 24 V DC 20 Current consumption typ 150 mA max 200 mA Interfaces V 24 RS232 for connection to the controlling unit Display LCD display Lines Characters 2 lines x 16 characters Resolution 5 x 8 dots Character size 5 mm Keyboard 25 keys Program memory Type RAM Size 1 cam program Buffering accumulator Ambient temperature 0 40 C during operation Order numbers Hand held terminal 674 001 00 Built in t...

Page 18: ...3 6 Operating terminal PG 674 ...

Page 19: ...uipped with a RS 232 serial interface for connection of the programming device Connection of the programming device to the KUAX 674 Connecting plug Connection of the programming device to the KUAX 673 Connecting plug 24 VDC RS 232 SSI Encoder digital output digital input 1 0 1 7 0 0 0 7 1 8 1 15 0 8 0 15 turn out off 0 1 2 enc 0 prg nr prg run ...

Page 20: ... 25 keys 7 of which have a double func tion The keyboard has been labelled for international use partly with symbols These symbols are also briefly described on the terminal The operating terminal has its own memory which is protected agains data loss by an accu This memory has the program number 32 and is suitable for copying programs from one cam control unit to another This instruction manual a...

Page 21: ...e of the function keys have a double function To activate the lower function you simply press the key For the upper func tion you must first press the Shift key Shift will appear in the display in this case Example selected function Key selected function Initialization LCD display 2 x 16 characters description of keyboardsymbols membrane key pad 25 keys Pos 261 O 0 P00 n 0000 rp ...

Page 22: ...o activate the open mode Initialize the cam control unit set encoder resolution number of outputs dead time allowance and encoder zero point Choice of output Choice of program number Delete program or output and or undo last entry Switch all outputs off for switching on see below Activate dynamic mode and program dead time compensation for outputs 0 00 0 15 Switch outputs on again see above Switch...

Page 23: ...ions Teach in program cams using the current encoder position Show change key code special functions Control Check present cam and edit if necessary Shift key upper case switch for double function keys indiated as SHIFT in the display In devices with version numbers 2 0 the Shift key is labelled like this ñ Enter key Return Accepts entries and stores them if necessary indicated as ENT in the displ...

Page 24: ...ired cam using Program and Out put selections Switch on the open operating mode by entering the defined key code The key code is factory set to 0 4 4 2 Openoperatingmode You activate the open operating mode by entering the key code see ch 4 6 1 Functions allowed All functions without restrictions When in the open operational mode you can modify programs and switch outputs on and off For security r...

Page 25: ...5 System information for display of the CPU software version of Language You can now choose the dialog language 0 German 1 English You can change the language during operation see 4 6 22 Choosing the dialog language Then the standard display appears 4 5 1 Standard display encoder position current output Pos 261 O 0 00 P00 n 0000 rpm current program number encoder speed All of the commands and inst...

Page 26: ...ay Note Code _ Code 99_ key code 0 255 Code 099 OK briefly displayed Code OK the open mode is now activated If the key code entered was incorrect the following message will appear briefly CODE ERROR In this case the PG 674 wil remain in the restricted operating mode This is followed by the standard display in both cases Pos 261 O 0 00 P00 n 0000 rpm 4 6 2 Exiting the open operating mode Proceed as...

Page 27: ...Note Ctrl _ Ctrl _ do not press Enter 099 displayed briefly Code 099 The device will automatically return tothe standard display Pos 261 O 0 00 P00 n 0000 rpm 4 6 4 Changing the key code Only possible when in the open operating mode Ctrl _ new code _ new code 6_ new key code here 6 Pos 261 O 0 00 P00 n 0000 rpm key code accepted ...

Page 28: ...t beliebiger Taste zur Standardanzeige zurück 4 6 6 Displaying status and error messages Display the operating state of the cam control unit SHIFT Run ON okay message and outputs ON or error message Stop OO encoder error enc error and outputs OFF the following is a list of possible error messages encoder error i e no encoder connected wrong type battery failure short circuit at the output check su...

Page 29: ...odify an existing program to copy a program from one controller to another or to let the machine run with another program You choose the program either via the connected programming device or via the assigned inputs see instruction manual of the controller 4 6 7 1 Giving access to the choice of program function In the open operating mode see 4 4 Operating modes you are basically allowed to change ...

Page 30: ...ring Press Display Ctrl _ Ctrl _ Pos 261 O 0 00 P00 n 0000 rpm This setting is saved and buffered by the accu To deny access to program selection in restricted mode Only people who know the key code are authorized to change programs using the operating terminal They must change to open mode prior to changing the program This restriction can be of significance when a change of program during operat...

Page 31: ...ion program act 0 des _ program act 0 des 1_ possible entries 0 7 Pos 261 O 0 00 P00 n 0000 rpm choice of program OK If there is no access right see ch 4 6 7 1 then the following message will ap pear briefly CODE ERROR then the device will resume the standard display with the un changed program number Pos 261 O 0 00 P00 n 0000 rpm ...

Page 32: ... 32 encoder resolution 180 360 or 1 000 imp rotation encoder zero point current position as zero point activate or deactivate dynamic mode If a cam control unit with existing programs is reinitialized parts of the program can be deleted Example 32 outputs encoder resolution 360 set zero point dynamic mode activated Press Display Note SHIFT controller STOP Yes ENT No ESC_ NO cancels 032 outputs Yes...

Page 33: ...be fore you can program modify or display cams Example choose output O0 05 output act 0 00 des _ output act 0 00 des 0 _ possible entries group 0 1 output act 0 00 des 0 5_ possible entries output 0 15 Pos 261 O 0 00 P00 n 0000 rpm choice of output OK It s also possible to choose an output by stepwise pressing the or the keys Press Display Note current encoder pos zero point dyn act Enter not act ...

Page 34: ... out put The numbers are assigned to the rising pulse edges in as cending order This means that i e a cam which is switched on at position 10 has a smaller number than the cam which is switched on at position 15 We strictly advise you against programming cams while the machine is running Doing so could lead to undefined switching states that are dangerous to both man and machine Programming cams u...

Page 35: ...O 0 05 TI 156 accept encoder position or optimize switching point if nec Pos 156 O 0 05 TI 156 156 accept switching point Setting the switching off point Setting the switching off point Setting the switching off point Setting the switching off point Setting the switching off point Run drive into the desired position then Pos 156 O 0 05 TI 156 312 accept encoder position or optimize switching point...

Page 36: ...ng off point from 345 to 340 Press Display Note Cam no _ which cam Cam no 2_ cam 2 selected P00 Cam002_O0 05 149 312 use or to select another cam P00 Cam002 O0 05 _149 312 cam 2 to be optimized or P00 Cam002 O0 05 _150 312 optimize switching on point P00 Cam002 O0 05 150 312_ accept value or P00 Cam002 O0 05 150 345_ optimize switching off point P00 Cam002 O0 05 _150 345 accept value P00 Cam002_O0...

Page 37: ...changes necessary Example output O0 05 cam 2 Cam no _ which cam Cam no 2_ cam 2 selected P00 Cam002_O0 05 150 345 cam is displayed or P00 Cam003_O0 05 350 370 select next previous cam if a cam does not exist the display looks like this P00 Cam _O0 05 Optimizing the selected cam Optimizing the selected cam Optimizing the selected cam Optimizing the selected cam Optimizing the selected cam P00 Cam00...

Page 38: ...eted one are automatically adjusted by 1 Example output O0 00 cam 2 ON 149 OFF 312 Cam no _ which cam Cam no 2_ cam 2 selected P00 Cam002_O0 05 149 312 use or to selet another cam P00 Cam002 O0 05 delete _ Enter delete ESC cancel P00 Cam002_O0 05 350 370 next cam moves one up Pos 312 O 0 00 P00 n 0000 rpm quit function ...

Page 39: ...elete prog 1 delete outp 2_ program or output Delete O 0 00 Yes ENT No ESC_ delete output Pos 312 O 0 00 P00 n 0000 rpm deletes output 4 6 15 Deleting programs Delete all cams contained in a program You must set the pro gram number before you can delete the cams Example program 0 delete prog 1 delete outp 2_ program or output Prg 00 delete Yes ENT No ESC_ delete program Pos 312 O 0 00 P00 n 0000 r...

Page 40: ...is function to copy a complete program to another program number Afterwards it is an easy task to do the necessary adjustments see 4 6 11 Optimizing cams The copying function is independent of the currently set pro gram Copying overwrites an existing program at the destina tion position Example copy program 0 to program 5 Press Display Note copy from _ which program copy from 0_ program 0 copy fro...

Page 41: ...ation intermediate storage of a program when copying and or ex changing programs Do not transfer programs when machine is running Reason when copying between program 32 BT in the operating terminal and programs 0 7 32 in the cam control unit the program is stopped for a few seconds and the outputs are switched off for the same period Press Display Note copy from _ which program copy from 0_ progra...

Page 42: ... unit Apart from this general control function there is also a corre sponding mechanism for every individual output Press Display Note dyn outputs 00 call up function use the Enter key to choose an output i e 4x dyn outputs 04 output O0 04 selected dyn outputs 04 activate dynamic mode or dyn outputs 04 deactivate activated dyn mode if you want to enter the time constant for deadtime compensation o...

Page 43: ... dy namic mode Example switch output O0 04 with a deadtime compensation of 50 ms Press Display Note First of all you must activate the dynamic mode see ch 4 6 18 Activating the dynamic mode of outputs After the cross reference continue from here deadt on 0000 O 0 04 des _ prompt for desired deadtime deadt on 0000 O 0 04 des 50_ enter deadtime value dyn outputs 04 Enter continue ESC end Pos 312 O 0...

Page 44: ...e time cam as such is switched on see below the output is in dynamic mode see ch 4 6 18 Activating the dynamic mode of outputs and the dynamic mode of all dynamic outputs see ch 4 6 8 Ini tializing the cam control unit has been activated Press Display Note time cam O 0 00 call up function use the Enter key toselect an output e g time cam O 0 00 output 0 01 selected switch time cam on or off if swi...

Page 45: ...ee ch 4 4 3 Encoder speed reduction Press Display Note SHIFT gear O 0 00 call up function use the Enter key to select an output i e gear O 0 00 output 0 01 selected switch encoder speed reduction on or off if switched on already gear O 0 00 switch reduction on off enter reduction factor factor act 1 des _ prompt for reduction factor factor act 1 des 2_ factor 2 entered Pos 312 O 0 00 P00 n 0000 rp...

Page 46: ...m is identical in both cases Normally you set the language for dialogs with the operating terminal upon switching the device on see ch 4 5 Display window You have the opportunity of changing the dialog language later though Press Display Note Ctrl _ Ctrl _ language _ 0 D 1 GB 0 German 1 English language 0_ 0 D 1 GB selects German Pos 312 O 0 00 P00 n 0000 rpm ...

Page 47: ...his function is only available when switching the oper ating terminal on Press Display Note press key 0 when switching the PG 674 on 0 End 1 Continue 2 Single 3 Setup Contrast 1 Contrast 0 higher 1 lower 0 0 End 1 Continue 2 Single 3 Setup return PG 673 674 V1 00 0 D 1 GB to startup This function is only available in devices from version 2 0 ...

Page 48: ...e user however as a special short circuit connector is required with pins 2 and 3 short circuited This function is only available when switching the operating terminal on Press Display Note press key 0 when switching the PG 674 on 0 End 1 Continue 2 Single 3 Setup 0 End 1 LC 2 V24 3 RAM 4 Keyboard start individual test testing 1 display 2 V 24 3 RAM 4 keyboard 11111111 1111111111111111 testing dis...

Page 49: ...he buttons one after the other starting top left row by row In the lower line of the display you can see the key which you are to press next row column then Press Test ok _ okay message or error message 0 End 1 LC 2 V24 3 RAM 4 Keyboard 0 End 1 Continue 2 Single 3 Setup return PG 673 674 V1 00 0 D 1 GB to startup ...

Page 50: ...Setup testing display automatically then 0 End 1 LC 2 V24 3 RAM 4 Keyboard testing keyboard The operating terminal now expects you to press all the buttons one after the other starting top left row by row The displayed number indicates the coordinates of the key and is to be inter preted as follows 1st digit row 2nd digit column If the keyboard test has been completed successfully the follow ing w...

Page 51: ... held terminal 3 2 display key code 4 9 display contrast set 4 29 display window 4 7 dynamic mode activate 4 24 Index E E E E E encoder speed reduction program 4 27 error messages 4 10 F F F F F front view 4 3 function keys double allocation 4 3 H H H H H hand held terminal 3 2 I I I I I information cross reference 2 2 initialization 4 14 installation to be observed 2 3 introduction 1 1 K K K K K ...

Page 52: ...si Control KUAX 673 1 1 KUAX 674 1 1 program copy 4 22 delete 4 21 transfer 4 23 program number change 4 13 programming interface 1 1 project planning to be observed 2 3 R R R R R reliability 2 1 S S S S S security 2 1 self test 4 30 versions 2 0 4 32 servicing to be observed 2 4 standard display 4 7 status messages 4 10 system information 4 10 T T T T T target group 2 1 teach in method 4 17 techn...

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