KUHN GMD 600 G II Assembly & Operators Manual Download Page 1

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ASSEMBLY / OPERATOR'S MANUAL

GMD 600 G

/ 700 G

/ 800 G

GMD 600 G

-HD / 700 G

-HD / 800 G

-HD

MULTIDISC MOWER

N° 95009 D.GB - 06.2006

Summary of Contents for GMD 600 G II

Page 1: ...ASSEMBLY OPERATOR S MANUAL GMD 600 G II 700 G II 800 G II GMD 600 G II HD 700 G II HD 800 G II HD MULTIDISC MOWER N 95009 D GB 06 2006...

Page 2: ...instruct you on the general operation of your machine He is interested that you get the best performance possible and will be glad to answer any special questions that may arise regarding the operati...

Page 3: ...ion 17 Adapting to the tractor 18 P T O shaft 21 Transport 22 Working position 23 Operatingthemower 24 Adjustments 25 Parking the machine 27 Adjustments and maintenance 28 Lubrication 34 Optionalequip...

Page 4: ...at the risk and responsibility of the operator Designated use of the machine also means following operation maintenance and repair recommendations given by the manufacturer using only genuine spare p...

Page 5: ...way from the danger zone of the machine risk ofprojection 8 Carrying people or animals on the machine when working or in transport is strictly forbidden 9 Machine must only be attached to tractor usin...

Page 6: ...26 Beforeleavingthetractororbeforeadjusting maintainingorrepairingthemachine turnofftheengine remove ignition key and wait until all moving parts have come to a complete stop 27 Donotstandbetweenthet...

Page 7: ...als clear from the machine 10 Never engage PTO shaft when tractor motor is turned off 11 Never surpass PTO angle recommended by the manufacturer 12 WARNING Rotatingelementscancontinueturningmomentaril...

Page 8: ...echeckinganymachinemalfunctionandbeforeadjusting maintainingorrepairingthemachine disengage PTO turn off engine and remove ignition key 2 Check tightness of nuts and bolts regularly Retighten if neces...

Page 9: ...is imperative that protection devices are put in place and properly secured each time before using the machine 9 Crushingandshearingzoneswhichcouldcauseseriousbodilyinjurywhenchangingthemachinefromtr...

Page 10: ...BEEN PLACED ON YOUR MACHINE IN THE AREAS INDICATED THEY ARE INTENDED FOR YOUR PERSONAL SAFETY AND FOR THE SAFETY OF THE PEOPLE WORKING WITH YOU THE TEXT SHOWN ON THEM GIVES THEIR PRECISE MEANING KEEP...

Page 11: ...9 2 3 4 5 6...

Page 12: ...10 8 7...

Page 13: ...Oil quality SAE 80 W EP GL4 0 75 Imp pint Cutterbar oil capacity 2 00 l 4 25 US pint 2 25 l 4 75 US pint Oil quality SAE 80 W EP GL4 3 5 Imp pint 4 Imp pint Applicable if machine is attached in such a...

Page 14: ...eter 8 x 50 photo 2 3 Assembly of belt shield and belts Installtheinnerbeltshield D photo3 inplaceand secure with the 3 spacer bolts E taped on the stop chain Torque to 5 daNm 40 ft lbs Installclosing...

Page 15: ...sion only apply to new sets of belts to compensate for the initial stretch new belts aresubjecttoduringthefirstcoupleofhoursof use Attachouterbeltshield X with3washersand3cap nuts I photo 4 Torque 5 d...

Page 16: ...transport latch F which already houses cord D Then tie a knot Y to the loose end of cord D photo 6 A Fix hose Z to cylinder using a hollow screw and a copperwasheroneachsideofthebanjojoint photo 6 A...

Page 17: ...ition it towards minimum angle A fig 9 A 7 Installing outer disc with cone and outer swath wheel Attach the outer disc with cone using 4 hexagon screws M12x20 4springwashers conicalcentre parttowardst...

Page 18: ...x 2 fig 10 Then attach the pre assembled front safety bar B at N with3hexagonalscrews M12x75 andself lockingnuts M12 photo11 Donottightenthese 3screwscompletely sothatthefrontsafetybarcan still pivot...

Page 19: ...fety bar All these straps are attached to the underneath of the safety cover Punch 3 holes in the safety cover at G and use 3 cup square bolts R M 10 x 35 with self locking nuts 0 M 10 fig 9 and plain...

Page 20: ...el track NOTE Usetheaboveapproximatedimensionsfrom centre of tractor to outside of wheel to determineifthetractorwheeltrackisnarrow standard or wide Always attach machine in such a way that distance A...

Page 21: ...chment by means of a quick hitch N is supplied with GMD 800 GII machines intented for North America photo16A Mountthepin T onthe 3 pointframeusing2rollpins H diameter10 x 45 as shown on photo 16 A A q...

Page 22: ...nctionthestop chaindeliveredwith the machine must be used Connect stop chain D with its hook G supplied in the hardware kit of the machine to one of the free holes at the tractor s top link attachment...

Page 23: ...transmission tubes and the two guard tubes by the same length fig 22 and 23 Bevel and clean the tubes fig 24 and grease the inside of the outer tube fig 25 3 Never operate the PTO at too great an angl...

Page 24: ...Slackenthetensionontherope F as the cutterbar is being pivoted in the verticalposition Itwillautomaticallybelockedin full transport position photo 28 by the latch C photo27 WARNING BEFORE PUTTING THE...

Page 25: ...evalvedetent to maintain the valve in position release or shift the valve into the free floating position to allow the cutterbar to travel up and down with respect to the groundcountours 4 Release loc...

Page 26: ...be in the detented free floating position to ensure mower will follow variations in ground contour Whenmanoeuvringonheadlands thecutterbar is raised and lowered using the mower hydrau liccylinder pho...

Page 27: ...should never be adjusted less then 30 mm 1 1 4 fig 2 OUTER SWATH WHEEL The angular position of the swath wheel comparedtothecutterbarcanbeadapted to working conditions enabling a regular flow of the c...

Page 28: ...sesstackingmustnotbelessthan91mm 32 3 asotherwisesafetydisengagementcannot function NOTE Before using the mower the break away linkage must be checked for good operation making sure all components sli...

Page 29: ...ition Release the parking latch L see arrow photo 35 and engage it behind the bevel gearbox mounting plate R photo 35 A Make sure no foreign material is located on top of the bevel gearbox Release the...

Page 30: ...operator and bystanders 1 INSPECTION OF KNIVES AND SECURING ELEMENTS A KNIVES should be inspected systematically each time before the machine is operated Cuttingqualityaswellassafeoperationdependonthe...

Page 31: ...s found When the locking compound on the threads has worn away or if the locking compound has become inoperational due to inclusion of water oil or dirt Whenwearontheheadreachesthecontactareaof the kn...

Page 32: ...Z between2discstostopthemfromrotating photo37 Remove the bolt W through the hole located at the front of the disc guard photo 38 Ensuresecuringelementsareingoodconditionandfit knivessothatthearrowonth...

Page 33: ...stbepositionedwiththeconical centre at the top Tighten bolts to a torque of 12 daNm 90 ft lbs THE GMD 600 GII 700 GII 800 GII DISCS SUPPLIED THROUGH OUR SPARE PARTS DEPARTMENT COME WITH A 1 MM SPACER...

Page 34: ...fitting new V belts it is necessary to give 2 additional complete turns of the bolt H in order to obtain the correct tension RegularlycheckthetensionoftheV belts particularly during the first hours of...

Page 35: ...m 31 2 fortheGMD700GII 700GII HD 800GII 800GII HD When the working conditions are difficult the setting can be modified To decrease machine ground pres sure reduce dimension X by proceeding asfollows...

Page 36: ...45 litre 1 US pint gearbox SAE 80 W EP GL4 0 75 Imp pint 0 75 Imp pint 0 75 Imp pint Quantity of oil in the cutterbar 2 litres 4 25 US pints 2 litres 4 25 US pints 2 25 litres 4 75 US pints SAE 80 W E...

Page 37: ...and Attention Beforecarryingoutthischeck turnoff the tractor engine remove ignition key and dis connect the PTO shaft 3 PTO SHAFT LubricatethePTOshaftatthehourlyintervalsindicated in figure 49 with SH...

Page 38: ...11 onthe GMD700GII 700GII HD theseconddisc can be replaced by a cone C photo 51 Tighten fixation bolts to 12 daNm 88 ft lbs 3 Inside swath wheel kit No 104 6100 for GMD 700 GII kit No 104 6190 for GM...

Page 39: ...daNm 88 ft lbs 5 lnner swath board kit no 103 6200 for GMD 600 GII kit no 104 6150 for GMD 700 GII The inner swath board set enables reducing the swath width to 1 20 m on the GMD 600 GII and to 1 25...

Page 40: ...d C can oscillate around the fixing bolt J Tofinishthejob fixtheswathingstick D ontheplate C with 2 cup square bolts E M 8 x 50 and F M 8 x 30 a spacer G and 2 self locking nuts H M 8 figure53 6 Lengt...

Page 41: ...upport S in the guide H with lock U and plug electric cable at the rear of the tractor Before putting the machine in work position dont forget to unbolt the panel 9 Quick hitch bracket kit No 103 6170...

Page 42: ...Adjust main frame height page 20 Soil built up in front of Toomuchcutterbar Adjust compensating spring tension cutterbar downpressure see page 33 Very wet conditions Adjust main frame height by short...

Page 43: ...ightened 4 READTHISOPERATORSMANUALONEMORETIME I AT THE END OF THE SEASON 1 Thoroughlycleanthemowerconditioner 2 Drain oil from all gearcases and cutterbars and refill with the precribed quantity of th...

Page 44: ...d in accordance with the measuring methods as defined in HMAgriculturalInspectorate AGRICULTURALMACHINERYNOISE Legislation and guidance on methods of testing Annex to AIC 1896 117 REV February 1988 He...

Page 45: ...it has been misused neglected or damaged by accident or let out on hire Nor can claims be accepted if parts other than those manufactured by us have been incorporated in any of our equipment Furtherm...

Page 46: ...ions on all questions as to defect and to the exchange of any part or parts That all safety instructions in the Operator s Manual shall be followed and all safety guards regularly inspected and replac...

Page 47: ...tive The Operator should respect all Health and Safety regulations as well as the Highway Code For your own safety use only genuine KUHN spare parts The manufacturer disclaims all responsibilities due...

Page 48: ...abriques F 67706 SAVERNE CEDEX FRANCE T l 33 0 3 88 01 81 00 Fax 33 0 3 88 01 81 03 www kuhnsa com E mail info kuhnsa com Soci t Anonyme au Capital de 19 488 000 Euros For your safety and to get the b...

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