KUHN ATHENOR 6070 Operator'S Manual Download Page 53

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Instructions for work

Silo unloader - Straw spreader - Mixer - Distributor

ATHENOR 6070

2. Preliminary checks

Carry out the following checks before using the machine:

- Check the wheelnuts and tighten them if necessary to

25 daNm (184.39 Lb.ft) daNm.

- Check the tension of the conveyor chain and adjust it

if necessary.

- Check that the screws and nuts are tightened,

including the ones that fix the tools (knives, conveyor
bars).

- When the distribution is finished.

- Grease all moving parts. Use only lubricants

recommended by the manufacturer.

- Check the oil level in the gearbox.

- Check the oil level in the conveyor gearbox.

- Check the oil level in the hydraulic unit and the

cleanliness of the oil filter (optional).

Summary of Contents for ATHENOR 6070

Page 1: ...AN056AGB D OPERATOR S MANUAL Silo unloader Straw spreader Mixer Distributor ATHENOR 6070 AN056AGB D English 12 2009 ...

Page 2: ......

Page 3: ...TE AND MAINTAIN YOUR MACHINE before reading this manual carefully KEEP THIS MANUAL AVAILABLE FOR REFERENCE Pass it on to the next owner if you re sell the machine Your KUHN dealer can offer a complete line of genuine KUHN service parts These parts are manufactured and carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any necessary replac...

Page 4: ... Safety 7 Description of symbols used in this document 7 Safety instructions 8 Location and description of safety decals on the machine 18 Road safety equipment and recommendations 21 Machine specifications 22 Description and glossary 22 Technical specifications 24 Sound levels 27 Putting into service 28 Description of control elements 28 Coupling and uncoupling 37 Walkway with dual control 41 Swi...

Page 5: ...ntion of fire risk 53 Silage unloading 54 Loading bales 56 Adjustment setting 58 Recycling 59 Distribution 60 Straw blowing 65 Optional equipment 67 Hydraulic unit 67 Leg with holes 69 Leg with manual holes 69 Homokinetic transmission with free wheel and friction limiter 70 Weighing unit 70 Maintenance and storage 71 Greasing and oil change 71 Control storage 77 Cleaning the conveyor 79 Conveyor c...

Page 6: ...ilo unloader Straw spreader Mixer Distributor 4 ATHENOR 6070 Contents Belt tension 82 Changing oil and checking levels 84 Tyres 85 Storage 86 Maintenance 87 Trouble shooting guide 88 Limited warranty 93 ...

Page 7: ...Identification of the machine Silo unloader Straw spreader Mixer Distributor ATHENOR 6070 5 Identification of the machine 1 Front view 2 Rear view ...

Page 8: ...is to be indicated to the dealer for all spare parts orders Type Serial no 4 Optional equipment Tick box corresponding to the equipment fitted on your machine Kit no 1926193 Hydraulic unit Kit no 1926207 Weighing unit Kit no 1936023 Programmable weighing unit Kit no 1926178 Homokinetic transmission with free wheel and friction limiter Kit no 1926174 Leg with holes Not available in certain countrie...

Page 9: ...This symbol indicates a potentially hazardous situation that if not avoided could result in serious bodily injury This symbol is used to identify special instructions or procedures which if not followed strictly could result in machinery damage This symbol is used to communicate technical information of particular interest ...

Page 10: ...n The machine must only be operated maintained and repaired by competent persons who are familiar with machines specifications and operation and aware of safety regulations for preventing accidents The operator must imperatively respect safety instructions in this manual and in the warnings posted on the machine The operator is also obliged to respect current legislation concerning accident preven...

Page 11: ...ards are firmly in place and in good condition Immediately replace any worn or damaged guard Precautions when driving Tractor handling stability performance and braking efficiency are all affected by weight distribution trailed or mounted implements additional ballast and driving conditions It is therefore of great importance that the operator exercises caution in every given situation Groundspeed...

Page 12: ...ust never under any circumstances be less than 20 of the tractor s unladen weight If necessary add ballast weights to the front or to the rear to preserve the steering and braking efficiency Transport position Before transporting the machine on public roads place the machine into its transport position according to the instructions in this manual Lights and indicators Before transporting the machi...

Page 13: ...surize the hydraulic circuit To avoid making incorrect connections mark hydraulic couplers and corresponding hoses with colors WARNING Functions could be reversed for example lift lower and cause accidents Regularly check the hydraulic hoses In case of normal wear replace the hydraulic hoses every 5 years Damaged or worn hoses must immediately be replaced When replacing the hydraulic hoses only us...

Page 14: ...re doing any work on the machine disengage the PTO drive turn off the engine remove ignition key and wait for all moving parts have come to a complete stop If the primary PTO shaft is equipped with a slip clutch or a free wheel these must be fitted on the machine side Ensure that the PTO shaft is always correctly fitted and locked into place Before connecting the PTO shaft ensure that the PTO spee...

Page 15: ... par le constructeur Le montage le démontage et la réparation de roues et des pneumatiques ne doivent être réalisés que par des personnes ayant les connaissances nécessaires pour le faire et disposant de l outillage réglementaire approprié Avant toute intervention sur les roues ou sur les pneumatiques faire reposer la machine au sol et mettre en place des cales de roues pour éviter un déplacement ...

Page 16: ...n the ground release the pressure from the hydraulic circuit and leave the machine to cool down Make sure that the parts of the machine that need to be lifted for maintenance or repair work are firmly propped up Before any work is done on the electric circuit or before any electric welding is carried out on the attached machine disconnect the machine from the tractor electrical circuit Also discon...

Page 17: ...ttachment hardware in accordance with the instructions of the present manual Check the guards regularly Immediately replace any damaged or missing elements Before engaging the pto drive lower the rotors onto the ground Make sure all the guards are in place Keep all persons and animals away from the danger zone After the power source has stopped the rotors can continue turning for a time Stay away ...

Page 18: ...and leave the limiter to cool outside the buildings Winding strink or products at the ends of the bale separator s Each time before using the machine check the ends of the bale separator s to remove products which have become wound round or have accumulated in this area Worn bearing Grease bearings regularly and check their condition Sparks caused by pebbles or metal objects in the straw It is hig...

Page 19: ...Safety Silo unloader Straw spreader Mixer Distributor ATHENOR 6070 17 ...

Page 20: ...Silo unloader Straw spreader Mixer Distributor 18 ATHENOR 6070 Safety 3 Location and description of safety decals on the machine ...

Page 21: ... all instructions Working on the machine 2 Before leaving the tractor or before adjusting maintaining or repairing the machine disengage the PTO drive turn off the engine remove ignition key and wait until all moving parts have come to a complete stop and apply park brake You must totally stop the machine before changing speed 3 Crushing area 4 Never operate in an area where there is a crushing ri...

Page 22: ...he wheels and the tire pressure regularly Speed 6 Always keep to the legal speed limit of 25 km h for driving a tractor machine assembly on public roads Conveyor chain tension 7 Check the tension of the conveyor chains regularly Greasing the cylinder rod 8 Grease the cylinder rods in contact with the outside ...

Page 23: ...s mounted in the factory or by your authorized Kuhn dealer according to current safety regulations Always keep to the legal speed limit for driving a tractor machine assembly on public roads Whatever the speed we recommend for everyones safety not to exceed a maximum speed of 25 The lighting consists of 2 Tail lights 2 reflective triangles 2 ...

Page 24: ...cifications Machine specifications 1 Description and glossary 0 1 Cover 2 Deflector 3 Swivel chute 4 Walkway with dual control 5 Hand rail 6 Platform 7 Ladder 8 Drawbar 9 Drive shaft support 10 Towing eye 11 Parking stand 12 Gearbox 13 Discharge chute 14 Axle 15 Wheel 16 Body ...

Page 25: ...Machine specifications Silo unloader Straw spreader Mixer Distributor ATHENOR 6070 23 0 1 Cover 2 Hook cylinder 3 Hook 4 Hook scraper 5 Rear lights 6 Body cylinder 7 Arm cylinder 8 Bale separator ...

Page 26: ...Silo unloader Straw spreader Mixer Distributor 24 ATHENOR 6070 Machine specifications 2 Technical specifications ...

Page 27: ...ide maximum 2 00 m 6 7 F Left lateral offset 1 18 m 3 10 G Length inside body 3 57 m 11 9 H Width inside body 1 50 m 4 11 I Height inside body without arms 1 32 m 4 4 Height inside body with arms 1 52 m 5 J Min height of coupling 0 04 m 0 2 K Maximum height of silage unloading with the machine on the ground 4 40 m 14 5 L Distribution height Minimum 0 73 m 2 5 Maximum 2 29 m 7 6 M Recommended maxim...

Page 28: ...wbar power with belt 80 hp 59 kW Traction pressure required Minimum 170 bar 2466 psi Maximum 190 bar 2756 psi Minimum tractor output 30 l mn 8 gal mn Maximum tractor output 60 l mn 16 gal mn Optional equipment Swivel chute Horizontal machine height with chute retracted 2 66 m 8 9 Horizontal machine height with chute not retracted 2 93 m 9 7 Hydraulic unit Pump flow 45 l mn 12 gal mn Tank capacity ...

Page 29: ...een measured in accordance with the measuring methods as defined in NF EN 1553 Agricultural machinery Self propelled mounted semi mounted and trailed Common safety recommendations Weighted equivalent continuous acoustic pressure level at the driver s seat closed cabin L A eq Tractor only 68 1 dB A Tractor machine 73 dB A ...

Page 30: ...Silo unloader Straw spreader Mixer Distributor 28 ATHENOR 6070 Putting into service Putting into service 1 Description of control elements ELECTRICAL CONTROLS For standard machines and adjustable chute ...

Page 31: ...raw spreader Mixer Distributor ATHENOR 6070 29 Box On Off switch A Active controls with working light 1 Controls in neutral 0 Controls active 2 Raising lowering the arm and body B Arm raising Arm lowering Raising the body Lowering the body ...

Page 32: ...r Straw spreader Mixer Distributor 30 ATHENOR 6070 Putting into service Raising lowering the distribution chute and opening closing the hook C Raising the chute Lowering the chute Opening the hook Closing the hook ...

Page 33: ...rse E Conveyor in forward motion Conveyor in reverse The beater bar clutch is hydraulically controlled Hold the lever in the required position for a few moments until the beater bar is fully engaged or disengaged The green control indicator lights up when the beater bar is fully engaged The conveyor only works in forward motion when the bale separator is in fully engaged position ...

Page 34: ... from 0 to 10 Position 0 corresponds to zero conveyor speed The conveyor speed is not exactly proportional to the graduation Deflector G Regulator in low position hay wrapped Regulator in high position recycling silage distribution straw spreading The conveyor movement indicator is at the front of the machine on the right just under the distribution chute ...

Page 35: ... ATHENOR 6070 33 Flap closing the swivel chute and for recycling H Position of distribution chute Position of adjustable chute Flap installation is hydraulically controlled This maneuver takes several seconds so hold the lever in the required position for a few moments ...

Page 36: ...r 34 ATHENOR 6070 Putting into service Electrical controls for optional equipment Swivel chute controls Raising lowering the cap I Raising the deflector Lowering the deflector Rotating the swivel chute I Rotating to the left Rotating to the right ...

Page 37: ...er Straw spreader Mixer Distributor ATHENOR 6070 35 Walkway electric controls Raising lowering the arm and body B Arm raising Arm lowering Lowering the body Raising the body Opening closing the hook C Opening the hook Closing the hook ...

Page 38: ...he front of the machine The lever has three positions for a PTO speed of 540 min 1 0 Loading using a machine fitted with a hydraulic unit 540 min 1 straw blowing 270 min 1 feeding Follow this procedure to change gear Stop the tractor PTO Set the lever to the required position Engage the power takeoff gently until the new gear can be engaged ...

Page 39: ...ely inside the farm Mount the hitch bar 1 on the lift arms 3 of the tractor Lock the drawbar 1 with clip pins 8 mm 2 Reverse the tractor until the coupling ring is opposite the hole through which the drawbar passes Reinstall and lock pin With the machine coupled stabilize the drawbar laterally with the device provided for the purpose rod chains chocks Before hitching the machine make sure that the...

Page 40: ... ATHENOR 6070 Putting into service Machines equipped with a weighing system with this type of coupling when turning tightly don t catch the coupling bar or lifting arms against the drawbar there is a strong risk of damaging the tongue weight indicator ...

Page 41: ...8 bolts 7 and 8 on each side of the drawbar 24 wrench Set plates 4 and 5 in the desired position Reinsert the bolts 7 8 in the holes required torque 29 daNm Raise the drawbar Reinstall shaft 6 For a good mixture the back of the body must be slightly lower than the front To change from position A to position B or the revers rotate the drawbar 4 5 support plates by 180 Reverse the two plates put the...

Page 42: ...Mixer Distributor 40 ATHENOR 6070 Putting into service Positioning the controls In the case of electrical controls the unit can be placed where the user wants in the cab The gear lever can be placed on the tractor or on the machine ...

Page 43: ...e control recall makes loading operations easy arms hook body Operating tips Set the machine in silage unloading position Before climbing onto the walkway Check the machine for proper oil supply Make sure that nobody can use the main controls in the cab To protect the walkway dual electric controls close the lid of the control box after each use For safety reasons climb down from the walkway when ...

Page 44: ...ible to work in all directions without blowing the product onto the tractor cab The straw blowing device can be used on the right or the left The distance of straw spreading is controlled from the cab via an electric cylinder To avoid any error during handling and incorrect use of the chutes do not use the swival chute to distribute wrapped grass The machine is equipped with a flap position indica...

Page 45: ...rn hose On fitting make sure that the direction of the oil flow is correct 3 Connection to a line from the tractor For maximum user friendliness the original hydraulic distributor on the tractor must be equipped with a continuous pumping position The operating pressure of the hydraulic circuit is 190 bar The minimum and maximum hydraulic oil flow for a standard machine is 30 l min 7 9 gal min and ...

Page 46: ...ed to the tractor When the machine is not hitched to the tractor all hydraulic hoses must be put back in the special support Machine with hydraulic power unit Optional equipment This option makes the machine independent of the tractor hydraulic circuit no hydraulic connection to be made before using the machine After connecting the hoses check that there is no risk of catching them during operatio...

Page 47: ...he control and weighing unit directly For other tractors a harness to be connected directly to the battery is delivered with the machine The wiring harness is fitted with a 15 Amp ATO type fuse To use the machine with another tractor a second tractor side power harness can be ordered under p n A7040170 Control box Harness on tractor side Machine Fuse type ATO Fuse 30 A Harness references 6070 Stan...

Page 48: ...of at least 25 mm 1 must be maintained When the PTO shaft is in its maximum extended position the tube overlap must be more than 330 mm 13 If this is not the case Mark length H to cut when the transmission is the maximum overlap position Shorten the guard tubes and the transmission tubes by the same length Bevel and clean the tubes Grease the inside of the outer tube The cardan drive shaft must no...

Page 49: ... Mixer Distributor ATHENOR 6070 47 Attach PTO shaft guard chain in hole 1 on machine side To avoid serious accidents the PTO drive shaft guards must be properly in place and fixed with the chains provided Immediately replace any worn or damaged guard ...

Page 50: ...ructions for transport Instructions for transport 1 Conformity with the road regulations Check that the braking and lighting systems are in good condition Before driving the machine on public roads ensure that the machine complies with current highway code regulations ...

Page 51: ...frequent feeding with tough products The belt tension is adjusted using the screw rod 1 nut 2 and check nut 3 In the engaged position the spring tension must be set to L 1800 mm 0 7 length of compressed spring Left side drive lower bale separator Before placing the machine in working position Check the immediate surroundings before starting up the machine Make sure that the visibility is adequate ...

Page 52: ...Silo unloader Straw spreader Mixer Distributor 50 ATHENOR 6070 Instructions for work Right side drive upper bale separator ...

Page 53: ...ck the tension of the conveyor chain and adjust it if necessary Check that the screws and nuts are tightened including the ones that fix the tools knives conveyor bars When the distribution is finished Grease all moving parts Use only lubricants recommended by the manufacturer Check the oil level in the gearbox Check the oil level in the conveyor gearbox Check the oil level in the hydraulic unit a...

Page 54: ...eed until the PTO reaches 540 min 1 Start the beater bar then the conveyor test in both directions Now check that the machine is running smoothly and free from vibration Reduce the engine speed once again until it is idling Before using the machine for the first time with a load make sure that the tractor machine combination is in working order Make sure there are no foreign bodies inside the mach...

Page 55: ... issues from the transmission stop the machine immediately and leave the limiter to cool outside the buildings Winding strink or products at the ends of the bale separator s Each time before using the machine check the ends of the bale separator s to remove products which have become wound round or have accumulated in this area Worn bearing Grease bearings regularly and check their condition Spark...

Page 56: ...llowing a collision Lower the machine as far as it will go taking care to avoid scraping the heel along the ground then reverse towards the front of the silo Set the heel of the machine on the ground before contacting the silage to be unloaded For a corridor silo position the machine slightly on the bias so as to load as close to the wall as possible For a machine equipped with a hydraulic unit yo...

Page 57: ...le lowering the arm gently When the hook is down take it inside the body while raising the arm to ensure proper filling Raise the arm with the hook retracted and repeat the loading operation until the machine is properly filled At the end of loading set the hook in the position of rear door without compressing the product against the bale separator Always start unloading the product from the top N...

Page 58: ...while reversing slowly Once the bale is engaged in the body finish loading with the hook and arm Raise the back of the machine to hold the bale in the body Raise the arm slightly to decompress the bale Remove the binding then lower the arm again For a machine equipped with a hydraulic unit you must set the gearbox to neutral To make it easier to spread the hay or straw with a round bale load the b...

Page 59: ...reversing slowly Once the bale is engaged in the body finish loading with the hook and arm Once the bale is loaded into the machine position the hook to hold it in place without compressing it against the bale separator Raise the back of the machine to hold the bale in the body Raise the arm slightly to decompress the bale Remove the binding then lower the arm again Position the hook so that the m...

Page 60: ... above the 2 bale separators and at the turbine inlet has 2 working positions Low position Used to adjust and split the product High position Leaves a maximum inlet for the product in the turbine This position is mandatory for distributing wrapped bales and hay This position is recommended for recycling silage distribution and straw feeding ...

Page 61: ...gine to its normal rating Engage the bale separator with the conveyor speed at 0 Increase speed gradually to 3 or 4 At the end of recycling Stop the conveyor conveyor at 0 and the bale separator Set the lid 1 and cover in distribution position Disengage tractor PTO The fibrous products hay stray increase the volume after recycling If recycling long fibrous products wrapped grass hay with silage at...

Page 62: ...esired notch the most external one sets the cap to the greatest angle of tilt Operating tips To stop the distribution posts obstacles disengage the beater bar The conveyor stops at the same time To avoid clogging the machine in difficult conditions watch the engine speed carefully Slow down conveyor speed or even reverse the direction if the engine speed drops or the belt starts to slip If it beco...

Page 63: ... hydraulic flow and the PTO rotation speed The conveyor speed Never attempt to clear the product by hand or with a tool fork etc while the machine is running If the blower or bale separator is blocked use the hook 1 inside the left hand machine casing to remove any product which is stuck in the distribution chute or bale separator Afterwards use a lever to turn the blower freely When the machine i...

Page 64: ...r running forward and adjust the speed Set the conveyor to forward Adjust its speed Rake product regularly onto the conveyor using the hook The conveyor speed is set at the control box according to the forward speed and product distribution criteria and the type of product When the distribution is finished Retract the arm and hook as far as they will go Stop the conveyor and disengage the beater b...

Page 65: ...the indicator lamp lights up if you have electric controls To distribute the product start the conveyor running forward and adjust the speed Set the conveyor to forward Adjust its speed The conveyor speed is set at the control box according to the forward speed and product distribution criteria and the type of product When the distribution is finished Retract the arm and hook as far as they will g...

Page 66: ...se the back of the body in order to keep round bales up against the beater bar when the product requires little power facilitate the rotation of round bales against the beater bar when the product is tougher The conveyor speed is set at the control box according to the forward speed and product distribution criteria and the type of product If you are using the equipment with 2 round bales make sur...

Page 67: ... to the type of straw The conveyor speed is adjusted from the control unit It will depend on several things how fast the tractor is moving the rate of distribution and the type of product Use the hook to keep the bale in contact with the separator When the distribution is finished Retract the arm and hook as far as they will go Stop the conveyor and disengage the beater bar Disengage the bale sepa...

Page 68: ...eater bar when the product requires little power facilitate the rotation of round bales against the beater bar when the product is tougher To improve product feed into the blower up to 3 hooks can be mounted on the beater bar in place of the sections Keep an angle of 120 between the hooks Never distribute hay or haylage with hooks fitted to the beater bar You are strongly recommended to spread str...

Page 69: ... speed at a power take off rate of 540 min 1 45 l min 60 litre tank with filter and level Circuit protected by valve calibrated to 190 bar Recommended oil type ISO VG 46 HV for example SHELL HYDRAU PW Functioning Before starting the machine check the oil level in the tank Connect the tractor power take off transmission and the pump step up gearbox drive shaft then lock The machine must be driven a...

Page 70: ...low the safety regulations concerning machine servicing Check the oil level in the tank periodically The oil level must not fall below the upper 1 3 on the indicator Change the hydraulic oil every 1500 hours Replace the filter cartridge after the first 50 hours of operation then every 500 hours For that purpose Unscrew the cap Take the filter handle and remove the filter bowl unit To remove the fi...

Page 71: ...rtain countries The height of this leg cannot be adjusted when it is supporting the machine The leg is designed for users who never need to couple the machine to the tractor eye bolt 3 Leg with manual holes This optional equipment provides continuous adjustment of the drawbar height to position the linkage and adjustment using a pin ...

Page 72: ...8 The transmission can be mounted on machines already in service The homokinetic transmission provides a wider angle of displacement and free rotation of the blower Before using this equipment read manual supplied with the PTO 5 Weighing unit Kit no 1926207 This unit weighs and programs the animals feed rations Read the instructions carefully before weighing ...

Page 73: ...from 1 to 19 3 3 Draining Oil change Gearbox 3 3 Conveyor reducing gearbox 3 3 The hydraulic system 3 Maintenance Changing the filter cartridge in the hydraulic unit 3 3 Check the conveyor chain tension 3 3 Check belt tension 3 3 3 Check the gearbox level 3 3 Verification of the level of the conveyor reducing gearbox 3 3 Tighten the linkage bar eye bolts 3 Check that the screws and nuts are tight ...

Page 74: ...tuds are tightened to 25 daN m and the tire pressure is 5 bars 3 3 Check the state of wear of the moving parts replace them if necessary with KUHN parts 3 Clean the machine body gate and chute Avoid splashing the electrical components the belt etc 3 After 2 hours After 50 hours Every 100 hours Every 500 hours Every 1500 hours ...

Page 75: ...cylinder pin 4 flap cylinder pin 5 Parking stand 6 Conveyor rotation indicator 7 Conveyor shaft 8 Bale separator bearing 9 Axle pin 10 Body lifting cylinder pin 11 Arm cylinder pin 12 Arm pin 13 Cover rollbar pin 14 Hook cylinder pin 15 Hook pin 16 Cover cylinder pin 17 Clutch release cylinder pin 18 Clutch tension rod 19 Small pulley bearing ...

Page 76: ...cases in order to find all the different greasing points Regular greasing allows the life span of the rotating parts to be significantly increased Lubricant chart Description Recommended lubricants Equivalent standard Gearbox Capacity 5 L 1 3 gal SHELL OMALA 150 ISO CKC 150 SAE 80 W 90 Gearbox Capacity 1 5 L 0 4 gal SHELL OMALA 150 ISO CKC 150 SAE 80 W 90 Central hydraulic tank Capacity 60 L 15 9 ...

Page 77: ...ader Mixer Distributor ATHENOR 6070 75 PTO shaft Every 8 hours universal joints 1 Every 20 hours transmission tube 2 Every 40 hours guide rings 3 locking pins 4 constant velocity joint 5 The transmission must be greased with the transmission in line ...

Page 78: ... with the collar 1 without blocking it Tighten the bolts 2 until the collar is blocked then unscrew them by a quarter turn The collar must not be blocked or deformed by excessive tightening of the bolts Do not over tighten the bolts because the limiter function could be compromised Do not change the calibration risk of damaging the machine cardan drive and tractor Friction may raise the temperatur...

Page 79: ...R 6070 77 3 Control storage ELECTRICAL CONTROLS Make sure the controls are put away after every use to protect them from the weather Machine without hopper A fastening hook 1 is located under the front right casing Machine with hopper Store the control in the protective casing 1 ...

Page 80: ...Silo unloader Straw spreader Mixer Distributor 78 ATHENOR 6070 Maintenance and storage Walkway dual control To protect the walkway dual electric controls close the lid of the control box after each use ...

Page 81: ...eater bar Put the conveyor into forward for a few seconds to bring out any product accumulated at the back of the unit Stop the conveyor disengage the beater bar then the tractor PTO Stop the tractor engine and remove ignition key Pull on the locking handles 1 Release the hooks holding the ring 2 Open the hatch as wide as possible 3 Use a broom or similar to remove any product left inside Raise th...

Page 82: ...roceed Open the hatch 3 using the procedure described for cleaning the conveyor Loosen counter nut 1 Tension the unit with nuts 2 Tighten the counter nut Tension both sides of conveyor belt identically Close the hatch as shown in the section on Cleaning the conveyor When the chain tension indicator has stopped shorten the chains right and left by 2 links Never completely tighten the chains Leave a...

Page 83: ...ulator comb side to obtain optimal product cutting To adjust the position of the regulator combs relative to the sections add or remove spacer shims Part no A5204400 To guarantee optimum cutting the edges of the sections must be kept sharp Sharpen or replace them as necessary You can also swap sections around in order to use both cutting edges of each section Regularly check the position of the re...

Page 84: ... belt tension must be checked and adjusted if necessary every 100 hours or more often in case of frequent feeding with tough products The belt tension is adjusted using the screw rod 1 nut 2 and check nut 3 In the engaged position the spring tension must be set to L 180 mm 0 7 length of compressed spring Left side drive lower bale separator ...

Page 85: ...Maintenance and storage Silo unloader Straw spreader Mixer Distributor ATHENOR 6070 83 Right side drive upper bale separator ...

Page 86: ...ace a container underneath the gearbox Remove drain plug 2 Filling If necessary replace seal Reinstall draining plug 2 Remove level plug 3 Fill the housing with a funnel via the upper hole in the housing Stop filling as soon as the oil comes out of oil level port Reinstall level plug 3 Reinstall filler plug 1 Capacity 5 L 1 3 gal of SAE 80W90 Shell Omala 150 oil ...

Page 87: ...drain plug 2 Filling Reinstall draining plug 2 Remove level plug 3 Fill the container with oil Stop filling as soon as the oil comes out of oil level port Replace the stoppers 1 and 3 9 Tyres Regularly check the tyre pressure Tyre pressure 8 bar 116 psi Check the tightness of the wheel studs regularly torque 25 daNm 184 39 Lb ft daNm Capacity 1 5 L 0 4 gal of SAE 80 w 90 SHELL OMALA 150 oil ...

Page 88: ...the underbody Push the cylinder rods in to the maximum to protect them from humidity and dust Clean all the greasing points and joints and grease them Park the machine under a shelter on blocks to isolate it from damp ground Check the tire pressure and that the studs are tightened Release belt tension Do not clean the cylinder rods with a pressurized washer and detergent Do not direct a pressurize...

Page 89: ...ff the tractor engine remove ignition key wait until all moving parts have come to a standstill and remove PTO shaft Before starting maintenance work involving penetration inside the body Raise the machine arm and hook Lock the arm by setting the valve 2 lever 1 perpendicular to the cylinder Position A Don t forget to release the arm at the end of the operation Position B ...

Page 90: ...orrect functioning Check that the voltage supplied by the battery is over 11 volts Check that the original tractor distributor is in the continuous pumping position except for the hydraulic system Check that the control box switch is in position 1 or 2 Check if the electrical power cable of the control box is connected Check that the supply from the battery reaches the socket Check the polarity of...

Page 91: ...t If you have electric controls check that the indicator is on Check that the clutch is totally engaged and that the piston rod is right in Otherwise check that the clutch cylinder is not leaking internally The conveyor drive belt slips for no obvious reason Mechanical or maintenance problem Check that it is in good working order and tight enough The blower does not turn and the friction clutch sl...

Page 92: ...he product does not come out The conveyor is set to 0 Check the conveyor speed increase it if necessary The beater bar is blocked Check that the product to distribute is not compressed against the beater bar Decompress the product in the body by opening the hook slightly Put the conveyor into reverse for a short time then put it forwards again The blower bangs when the PTO engages The friction lim...

Page 93: ...070 91 The arm descends too slowly or too fast or the hook does not move when the arm descends The arm cylinder speed limiter is too closed or too open The speed of descent of the arm can be adjusted via the speed limiter 1 under the machine s left hand casing Problem Cause Remedy ...

Page 94: ...Silo unloader Straw spreader Mixer Distributor 92 ATHENOR 6070 Trouble shooting guide ...

Page 95: ... concerned in as much as the latter justifies such a claim Obviously this Warranty does not apply to failure through normal wear and tear to damage resulting from negligence or to faulty surveillance to wrong use to lack of maintenance and or if the machine has been involved in an accident lent out or used for purposes other than which it was intended by the Company This Limited Warranty will not ...

Page 96: ...ty and quantity of lubricants used must always be in accordance with Company regulations The safety measures set out in the Operator s manual and on the machine itself must be followed and all the guards and protective elements of whatever nature must be inspected regularly and maintained in perfect working order The judgment of the Company in all case of claims under this Limited Warranty shall b...

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