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Kubota M5-091, Operator'S Manual

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Kubota M5-091 Operator'S Manual Download Page 140

TROUBLESHOOTING

116

POWER TRAIN TROUBLE SHOOTING

If something is wrong with the power train, the master
system warning indicator starts blinking and the error
code shown below is displayed on the liquid crystal
display, indicating the location of the trouble. If an error
code appears, immediately contact your local KUBOTA
Dealer for repairs.

(1) Master system warning indicator
(2) Error code

Displayed error code

Trouble

ERROR-1

Acceleration sensor (main) trouble

ERROR-2

Acceleration sensor (sub) trouble

ERROR-3

Acceleration sensor main/sub phase shifting trouble

ERROR-4

Shuttle sensor (main) trouble

ERROR-5

Shuttle sensor (sub) trouble

ERROR-6

Shuttle sensor main/sub phase shifting trouble

ERROR-7

Shuttle sensor signal trouble

ERROR-8

Gear lock signal trouble

ERROR-11

PTO relay trouble

ERROR-12

4-wheel-drive solenoid trouble

ERROR-13

Bi-speed turn solenoid trouble

ERROR-14

Shuttle forward solenoid trouble

ERROR-15

Shuttle reverse solenoid trouble

ERROR-21

Range gear shift (Hi) switch trouble

ERROR-22

Main gear shift (6th) switch trouble

ERROR-23

Shuttle rotating sensor trouble

ERROR-24

Machine speed sensor trouble

ERROR-ENG

(ERROR-41)

Engine communication trouble

ERROR-ACU

(ERROR-42)

ACU communication trouble

ERROR-ECU

(ERROR-43)

ECU communication trouble or meter communication trouble

ERROR-60

Analog reference supply v5V trouble

ERROR-63

Acceleration & engine adjustment trouble

ERROR-NET

Communication trouble

Summary of Contents for M5-091

Page 1: ... The first part of this manual covers the features of the common M series tractor The second part covers the special features of the M5L 111 tractor Please read both parts before operation M 5 L 1 1 1 KUBOTA Corporation 2016 PRINTED IN JAPAN READ AND SAVE THIS MANUAL ...

Page 2: ...KUBOTA s know how technology experience and customer service You too can depend on KUBOTA Abbreviations Definitions ABBREVIATION LIST 2 Wheel Drive 4 Wheel Drive American Petroleum Institute American Society of Agricultural and Biological Engineers USA American Society for Testing and Materials USA Deutsches Institut für Normung GERMANY Diesel Exhaust Fluid Diesel Particulate Filter Dual Traction ...

Page 3: ...tion Engine Intake Combustion Air Filter Engine Oil Pressure Water Separator Engine Warning Engine Rotational Speed Engine Rev Limiter Engine Constant RPM management Engine RPM Increase Engine Run Engine Start Engine Stop Electrical Power accessories Diesel Preheat Glow Plugs Low Temperature Start Aid Emission Control Regeneration Regeneration inhibit Regeneration Switch Parked Regeneration DEF Ad...

Page 4: ...Position Control Raised Position Position Control Lowered Position 3 Point Lowering Speed Control Remote Cylinder Retract Remote Cylinder Extend B Electric related Battery Charging Condition Headlight Low Beam Headlight High Beam Turn Signal Hazard Warning Lights Audible Warning Device Windshield Wiper Windshield Wiper Intermittent Windshield Washer Rear Window Defroster ...

Page 5: ...tem It will give you long satisfactory service To obtain the best use of your tractor please read this manual carefully It will help you become familiar with the operation of the tractor and contains many helpful hints about tractor maintenance It is KUBOTA s policy to utilize as quickly as possible every advance in our research The immediate use of new techniques in the manufacture of products ma...

Page 6: ......

Page 7: ...el Particulate Filter DPF Regeneration 20 SELECTIVE CATALYTIC REDUCTION SCR MUFFLER 20 Outline of the SCR 20 DEF AdBlue 21 Warning Indication and its Countermeasure 21 Storing and Handling DEF AdBlue 26 STARTING THE ENGINE 26 COLD WEATHER STARTING 29 Block Heater if equipped 29 STOPPING THE ENGINE 29 WARMING UP 30 Warm up and Transmission Oil at Low Temperature Range 30 JUMP STARTING 30 OPERATING ...

Page 8: ...oolant Temperature Gauge 44 Tachometer 44 LCD MONITOR 45 Various Setting Mode 46 Performance Monitor 50 ELECTRONIC ENGINE CONTROL 51 RPM Dual Memory Setting 51 Constant RPM Management Control 53 PARKING 53 Parking 53 OPERATING TECHNIQUES 54 Differential Lock 54 Operating the Tractor on a Road 54 Operating on Slopes and Rough Terrain 55 Transport the Tractor Safely 55 Directions for Use of Power St...

Page 9: ...l Valve Coupler Connecting and Disconnecting 69 Flow Control Valve option 69 Adjusting the flow rate 69 Positions and advantages of the flow control valve 70 Hydraulic Control Unit Use Reference Chart 71 TIRES WHEELS AND BALLAST 72 TIRES 72 Inflation Pressure 72 Dual Tires 72 WHEEL ADJUSTMENT 72 Front Wheels with 2 wheel drive 72 Front Wheels with 4 wheel drive 74 Rear Wheels 75 BALLAST 76 Front B...

Page 10: ...eaner Primary Element 93 Adjusting Fan Belt Tension 93 Adjusting Brake Pedal 94 Checking Gear Locked Parking Brake 94 Checking Battery Condition 95 EVERY 200 HOURS 96 Adjusting Toe in 96 Draining Fuel Tank Water 97 EVERY 400 HOURS 98 Cleaning Water Separator 98 Lubricating Grease Fitting 2WD Model 98 EVERY 500 HOURS 98 Changing Engine Oil 98 Replacing Engine Oil Filter 99 Replacing Fuel Filter 99 ...

Page 11: ...108 EVERY 1 YEAR 108 Checking Antifrost Heater for Oil Separator 108 Checking DPF Related Pipe 108 Checking EGR Pipe 108 EVERY 2 YEARS 108 Cleaning Master Cylinder Filter 108 Replacing Oil Separator Related Rubber Pipe 108 Replacing DPF Related Rubber Pipe 108 Replacing EGR Cooler Hose 108 Replacing Boost Sensor Hose 108 EVERY 4 YEARS 108 Replacing Radiator Hose Water pipes 108 Replacing Fuel Hose...

Page 12: ...CONTENTS ENGINE TROUBLESHOOTING 114 POWER TRAIN TROUBLE SHOOTING 116 OPTIONS 117 APPENDICES 118 INDEX 118 ...

Page 13: ... the specifications listed under IMPLEMENT LIMITATIONS in this manual or implements approved by KUBOTA 10 Use proper weights on the front or rear of the tractor to reduce the risk of upsets When using the front loader put an implement or ballast on the 3 point hitch to improve stability Follow the safe operating procedures specified in the implement or attachment manual 11 The narrower the tread t...

Page 14: ...ldable ROPS in the upright and locked position 3 Do not start engine by shorting across starter terminals or bypassing the safety start switch Machine may start in gear and move if normal starting circuitry is bypassed 4 Do not operate or idle engine in a non ventilated area Carbon monoxide gas is colorless odorless and deadly 5 Check before each use that operator presence controls are functioning...

Page 15: ...en changes in speed direction or apply brake and make sudden motions of the steering wheel 4 Avoid disengaging the clutch or changing gears speed when climbing or going down a slope If on a slope disengaging the clutch or changing gears to neutral could cause loss of control 5 Special attention should be made to the weight and location of implements and loads as such will affect the stability of t...

Page 16: ...other equipment use a safety chain and place an SMV emblem on it as well 15 Set the implement lowering speed knob in the LOCK position to hold the implement in the raised position 1 Disengage the PTO lower all implements to the ground place all control levers in their neutral positions set the parking brake stop the engine remove the key from the ignition and lock the cab door if equipped Leaving ...

Page 17: ...n the threaded rod Before servicing the tractor park it on a firm flat and level surface set the parking brake lower all implements to the ground place the gear shift lever in neutral stop the engine and remove the key 1 Allow the tractor time to cool off before working on or near the engine muffler radiator etc 2 Do not remove radiator cap while coolant is hot When cool slowly rotate cap to the f...

Page 18: ...tor or any machine elements for servicing or adjustment securely support them with stands or suitable blocking beforehand 15 Escaping hydraulic fluid under pressure has sufficient force to penetrate skin causing serious personal injury Before disconnecting hydraulic lines be sure to release all residual pressure Before applying pressure to the hydraulic system make sure that all connections are ti...

Page 19: ...actor away from people animals or structures which may be susceptible to harm or damage from hot exhaust gases 21 To prevent fires keep the DPF SCR muffler and its surroundings clear of anything flammable and keep clean at all times Selective Catalytic Reduction hereinafter called SCR 22 During regeneration white exhaust gas may be visible Do not allow regeneration in a non ventilated space 23 Dur...

Page 20: ...SAFE OPERATION 8 7 DANGER WARNING AND CAUTION LABELS ...

Page 21: ... 9 SAFE OPERATION ...

Page 22: ...SAFE OPERATION 10 ...

Page 23: ... 11 SAFE OPERATION ...

Page 24: ...er warning and caution labels with new labels from your local KUBOTA Dealer 4 If a component with danger warning and caution label s affixed is replaced with new part make sure new label s is are attached in the same location s as the replaced component 5 Mount new danger warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge 8 CARE OF DANGER WARNING...

Page 25: ...rial numbers now and record them in the space provided C Warranty This tractor is warranted under the KUBOTA Limited Express Warranty a copy of which may be obtained from your selling dealer No warranty shall however apply if the tractor has not been handled according to the instruction given in the Operator s Manual even it is within the warranty period C Scrapping the tractor and its procedure T...

Page 26: ...SERVICING OF TRACTOR 2 1 ROPS identification plate ROPS Serial No 1 Diesel Particulate Filter DPF serial number 2 Selective Catalytic Reduction SCR muffler serial number ...

Page 27: ...ft lbs rpm 325 240 1500 357 263 1500 Battery capacity 12V RC 160 min CCA 900A Fuel tank capacity L U S gals 105 27 7 Engine oil capacity L U S qts 10 7 11 3 Coolant capacity L U S qts 10 0 11 DEF AdBlue capacity L U S gals 12 3 3 2 Dimensions Overall length mm in 3975 156 5 3960 156 3975 156 5 3960 156 Overall width minimum tread mm in 1960 77 1990 78 1990 78 2010 79 Overall height mm in 2510 99 R...

Page 28: ...nders F12 R12 model standard F8 R8 model option 24 in behind lifting point 3 kg lbs 2100 4630 3300 7275 with Hydraulic High Capacity Lift Cylinders F12 R12 model standard F8 R8 model option Remote hydraulic control 1 standard 2nd 3rd flow control valve optional System pressure MPa kgf cm 20 2 206 Traction system Swinging drawbar adjustable in direction PTO Live PTO Indepen dent Direction of turnin...

Page 29: ...1 3 5 4 3 4 4 3 2 7 4 7 7 4 8 5 6 3 5 5 6 9 4 3 6 9 9 6 2 H 1 9 5 5 9 10 8 6 8 2 14 4 9 0 14 8 9 3 3 20 7 13 0 19 1 11 9 4 29 7 18 6 24 7 15 4 5 30 5 19 0 6 37 8 23 6 CREEP option 1 0 35 0 22 0 36 0 22 2 0 53 0 33 0 49 0 31 3 0 77 0 48 0 63 0 40 4 1 10 0 69 0 82 0 51 5 1 01 0 63 6 1 44 0 90 L 1 2 4 1 5 2 4 1 5 2 3 7 2 3 3 3 2 1 3 5 3 3 3 4 3 2 7 4 7 7 4 8 5 6 3 5 5 6 9 4 3 6 9 8 6 1 H 1 9 4 5 9 10...

Page 30: ...ily in case a rear mounted tree grab crane is mounted at the rear of the tractor b penetrating objects in the operator s enclosure primarily in case a winch is mounted at the rear of the tractor Optional equipments such as OPS Operator Protective Structure FOPS Falling Object Protective Structure etc to deal with these hazards and other related hazards are not available for this tractor Without su...

Page 31: ...pe 650 1400 750 1650 900 2000 7 Disk harrow 3P Type Max Size 20 in x 24 24 in x 24 24 in x 24 24 in x 28 Max Harrowing Width mm in 2450 96 2850 112 3300 130 Max Weight kg lbs 650 1400 750 1650 900 2000 Drawbar Type Max Harrowing Width mm in 3050 120 3660 144 4300 168 8 Disc Plow Max Size 26 in x 3 28 in x 8 26 in x 4 28 in x 4 26 in x 4 28 in x 4 Max Weight kg lbs 650 1400 750 1650 900 2000 9 Sub ...

Page 32: ...RATED CONTENTS 1 Hydraulic shuttle shift lever 39 2 Hazard light switch 35 3 Clutch pedal 37 4 Tilt pedal 34 5 Front work light switch 36 6 Constant RPM management switch 53 7 DPF INHIBIT switch 16 8 Parked regeneration switch 18 9 Turn signal Headlight switch 35 10 Key switch 11 Foot throttle 41 12 Brake pedal 36 ...

Page 33: ...ator 41 5 Engine oil pressure warning indicator 41 17 Regeneration indicator 14 6 Engine warning indicator 41 18 Parked regeneration indicator 18 7 Master system warning indicator 41 19 Engine RPM increase indicator 14 8 PTO clutch indicator 57 20 4WD indicator 40 9 Liquid crystal display 45 21 Water separator indicator 41 10 Coolant temperature gauge 44 22 Heater indicator 29 11 Fuel gauge 43 23 ...

Page 34: ...nt hitch lowering speed knob 67 6 Main gear shift lever 39 7 Parking brake lever 26 53 8 Remote control valve lever 68 9 RPM dual memory switch 51 10 Hand throttle lever 41 11 Range gear shift lever 39 12 PTO clutch control switch 57 13 Position control lever 66 14 Draft control lever 66 15 Cup holder 16 Tool box 17 Remote control valve coupler 67 18 Trailer electrical outlet 55 ...

Page 35: ...gine oil level Check transmission oil level Check coolant level Check water separator Clean grill and radiator screen Clean intercooler Clean oil cooler Clean fuel cooler Check DPF SCR muffler Check air cleaner evacuator valve When used in a dusty place Check air cleaner dust indicator When used in a dusty place Check brake pedal Check indicators gauges and meter Check lights Check seat belt and R...

Page 36: ...econds EXHAUST AFTERTREATMENT DEVICES To avoid personal injury or death A During Diesel Particulate Filter DPF regenerating operations exhaust gases and exhaust filter components reach temperatures hot enough to burn people or ignite or melt common materials A Keep tractor away from people animals or structures which may be susceptible to harm or damage from hot exhaust gases A During regeneration...

Page 37: ... any engine oil other than CJ 4 is used the DPF may become clogged earlier than expected and the fuel economy may drop C Prohibition of unnecessary idling operation Generally the lower the engine speed the lower the exhaust gas temperature is so the PM contained in exhaust gas will not be burnt and begins to accumulate Therefore don t idle unnecessarily C Regeneration When there is Regeneration in...

Page 38: ...tion indicator starts flashing A specific amount of PM has built up in the DPF Continue to operate the tractor and the regeneration process will begin automatically make sure the working place is in a safe area as DPF and exhaust temperature will rise 3 When the engine rpm increase indicator starts flashing Keep on working and increase the engine rpm until the indicator turns OFF A Even if the Aut...

Page 39: ...DPF system is now in Level 2 Buzzer Sounding every 5 seconds The regeneration indicator starts flashing Start the regeneration referring to PM warning level 1 above Now the parked regeneration indicator starts flashing and the parked regeneration can also be started If the regeneration conditions are not met perform the parked regeneration A For the procedure refer to Operating Procedure for Parke...

Page 40: ...6 Engine warning indicator 1 Start the engine 2 Press the DPF INHIBIT switch and the switch lamp illuminates Switch lamp ON Regeneration Inhibit Mode selected Switch lamp OFF Auto Regeneration Mode selected 3 When the parked regeneration indicator starts flashing A specific amount of PM has accumulated in the DPF muffler Move the tractor to a safe place and activates the DPF muffler Follow the Ope...

Page 41: ... follow the Operating Procedure for Parked Regeneration Buzzer Sounding every 5 seconds PM warning level 2 2 The Parked regeneration indicator starts flashing Buzzer Sounding every 3 seconds PM warning level 3 If the parked regeneration cycle is interrupted or the tractor is continuously operated in the PM warning level 2 Buzzer Sounding every 1 second Engine output 50 The engine warning indicator...

Page 42: ...hen the regeneration conditions are satisfied 2 to 5 and 7 mentioned above the parked regeneration switch lamp start flashing 9 Press the parked regeneration switch to start the regeneration cycle The switch lamp will stop flashing and remain ON constantly during the cycle 10 The engine rpm will automatically rise and the regeneration process will begin 11 Both indicators stay ON while regeneratin...

Page 43: ... them They will function again in 30 seconds A If one of the following conditions applies to the tractor the Parked Regeneration will not function See Warning Indication and its Countermeasure in SELECTIVE CATALYTIC REDUCTION SCR MUFFLER in OPERATING THE ENGINE section 1 DEF AdBlue warning indicator lights up and Lv 1 or Lv 2 is being displayed on the LCD Limited Engine Output 2 DEF AdBlue system ...

Page 44: ...ion cycle Actual regeneration time may depend on ambient temperature exhaust temperature and engine speed A It is recommended to do the regenerating while the engine is warm A Do not unnecessarily start and interrupt the regeneration process Otherwise a small amount of fuel becomes mixed with the engine oil which degrades the oil quality A While the DPF is being regenerated the engine air flow rat...

Page 45: ...can market the high grade NOx reducing agent called urea aqueous solution is sold in the name of DEF Diesel Exhaust Fluid On the European and Japanese markets it is on sale under the trade name of AdBlue BWarning Indication and its Countermeasure Before starting the day s job check the fluid level with the DEF AdBlue gauge on the instrument panel If the fluid runs short during operation the warnin...

Page 46: ...r 30 22 the DEF AdBlue cannot be completely thawed and thus a DTC P208B appears on the instrument panel s LCD screen If the DTC P208B appears on the screen stop the engine and restart it after 10 seconds After restarting the engine the DTC P208B will disappear and the thawing of the DEF AdBlue will resume In case the DTC P208B remains on the screen even after restarting the engine several times co...

Page 47: ...nued without refueling after 25 minutes the engine output will be limited to Idle Status Lv 2 Level 2 inhibit 3 The amount of remaining DEF AdBlue has decreased up to 5 of the maximum capacity The engine output will remain limited Refuel the DEF AdBlue tank 1 The engine output is limited to Idle Status Lv 2 Level 2 inhibit 1 Contains poor quality DEF AdBlue or other non regulated solutions After d...

Page 48: ... 50 Lv 1 Level 1 inhibit 2 The SCR system has experienced an abnormality Verify the DTC displayed on the performance monitor and contact your local KUBOTA dealer The engine output is limited to 50 Lv 1 Level 1 After 25 minutes the engine output will be limited to Idle Status Lv 2 Level 2 inhibit 3 The SCR system has experienced an abnormality Verify the DTC displayed on the performance monitor and...

Page 49: ...2 limited A Points after taking measures After the engine has stopped and the DEF AdBlue has drained if the amount that was refueled is less than the pre drain amount the SCR system may experience a malfunction P20F5 error code is displayed When the error occurs turn the key switch to OFF wait for the SCR system to complete the purge process this may take several minutes and then turn the key swit...

Page 50: ...Keep the container away from any containers of gasoline and diesel fuel STARTING THE ENGINE 1 To set the parking brake 1 Depress the brake pedals 2 Place the main gear shift lever in neutral position 3 Pull the parking brake lever to parking position 2 To release the parking brake 1 Depress the brake pedals 2 Push the release button 3 Shift the lever to transport position A Bring the tractor to a ...

Page 51: ...1 Hydraulic shuttle shift lever F FORWARD N NEUTRAL POSITION R REVERSE 4 Place the PTO clutch control switch in OFF position and hydraulic control levers in LOWEST position 1 PTO clutch control switch 2 Position control lever 3 Draft control lever ON OFF A DOWN 5 Set the throttle lever at the minimum speed position 1 Hand throttle lever 2 Foot throttle INCREASE DECREASE ...

Page 52: ...r is very high therefore drain the water and the indicator will turn OFF 7 If the parking brake warning indicator 5 does not illuminate set the parking brake A Some of the Easy Checker TM indicators may illuminate or start flashing depending on the positions of the levers and switches A Daily checks with the Easy Checker TM only are not sufficient Never fail to conduct daily checks carefully by re...

Page 53: ... engine is not affected at its start up and running BBlock Heater if equipped A block heater is available as an option from your dealer It will assist you in starting your tractor when the ambient temperature is below 20 4 STOPPING THE ENGINE A When the engine is stopped shutdown DEF AdBlue flow is reversed in the DEF AdBlue lines and related piping and returned back into the DEF AdBlue tank after...

Page 54: ...lper vehicle with a battery of the same voltage as disabled tractor within easy cable reach THE VEHICLES MUST NOT TOUCH 2 Engage the parking brakes of both vehicles and put the shift levers in neutral Shut both engines off 3 Wear eye protection and rubber gloves 4 Attach the red clamp to the positive red or pos terminal of the dead battery and clamp the other end of the same cable to the positive ...

Page 55: ...ould be especially observed in the case of new tractors BChanging Lubricating Oil for New Tractors The lubricating oil is especially important in the case of a new tractor The various parts are not broken in and are not accustomed to each other small metal grit may develop during the operation of the tractor and this may wear out or damage the parts Therefore care should be taken to change the lub...

Page 56: ...hair pin cotters BTo Raise the ROPS to Upright Position 1 Remove both hair pin cotters and set bolts 2 Raise ROPS to the upright position To avoid personal injury A Raise the ROPS slowly and carefully 3 Align set bolt holes and insert both set bolts Slightly tighten the set bolts and secure them with the hair pin cotters To avoid personal injury A Make sure that both set bolts are properly install...

Page 57: ...ured after each adjustment A Do not allow any person other than the operator to ride on the tractor C Travel adjustment Pull the travel adjust lever and slide the seat backward or forward as required The seat will lock in position when the lever is released A The operator s seat base has a slope When lifting the lever be careful not to allow the seat to slide down forward C Suspension adjustment k...

Page 58: ... is no ROPS Adjust the seat belt for proper fit and connect the buckle This seat belt is auto locking retractable type BTilt Steering Adjustment To avoid personal injury A Do not adjust the steering wheel while the tractor is in motion Press down the steering wheel tilt pedal to release the lock so the steering wheel can be adjusted to the best driving positions 1 Glove box 1 Seat belt 1 Steering ...

Page 59: ...ning light will flash and the other will stay on C Turn Signal without Hazard Light 1 To indicate a right turn without hazard lights turn the switch clockwise 2 To indicate a left turn without hazard lights turn the switch counterclockwise 3 When the left or right turn signal is activated without the hazard lights the indicated turning light will flash and the other will stay on A The hazard light...

Page 60: ...ersonal injury or death A Do not make brake suddenly An accident may occur as a result of a heavy towed load shifting forward or loss of control A To avoid skidding and loss of steering control when driving on icy wet or loose surfaces make sure the tractor is correctly ballasted operated at reduced speed operated with front wheel drive engaged if equipped A The braking characteristics are differe...

Page 61: ...tch pedal is fully pressed down To help prevent premature clutch wear A The clutch pedal must be quickly disengaged and be slowly engaged A Avoid operating the tractor with your foot resting on the clutch pedal A Select proper gear and engine speed depending on the type of job 4 Raise the Implement see HYDRAULIC UNIT section 1 Position control lever A UP 5 Depress the Clutch Pedal 1 Clutch pedal ...

Page 62: ... engine rpm rises proportionally and the travel speed goes up accordingly But the engine speed is limited to 2080 rpm or so and it does not increase even if the foot throttle is increased When the main gear shift lever is set to the H 6 position the Rev Limiter indicator illuminates 6 Selecting the Travel Speed 1 Hydraulic shuttle shift lever 2 Main gear shift lever 3 Range gear shift lever F FORW...

Page 63: ...tain low speeds This shifting requires clutch operation C Creep speed should be used only when doing one of the following jobs 1 Deep rotary tilling and harrowing 2 Planting 3 Turf application C Creep speed can not be used for any of the followings 1 Pulling a trailer 2 Front loader operation 3 Front blade operation 4 Earth moving 5 Entering and leaving a field 6 Loading onto and unloading from a ...

Page 64: ...rive lever is in ON 4WD position The 4WD indicator goes off when the front wheel drive lever is in OFF 2WD position A Even when the front wheel drive lever is moved the 4WD indicator may fail to light up or go out immediately Just keep on running the tractor and the indicator will light up or go out accordingly If the indicator fails to come on or off with the tractor at a stop turn the steering w...

Page 65: ...ediately stop the engine and find the cause as shown below Never operate the tractor while Easy Checker TM lamp is on Engine warning This indicator serves the following two functions If the indicator lights up pinpoint the cause and take a proper measure 1 Error with the engine control system If during operation the water temperature gauge reads an acceptable level but the warning lamp in the Easy...

Page 66: ...he tractor runs out of fuel and stalls the engine and its components may be damaged Water separator If water or impurities collect in the water separator the indicator in the Easy Checker TM will light up and a buzzer will sound If this should happen during operation drain the water from the water separator as soon as possible See Checking Water Separator in DAILY CHECK in PERIODIC SERVICE section...

Page 67: ...ain in order to turn off the indicator If the indicator does not turn off by restarting the tractor consult your local KUBOTA Dealer BDEF AdBlue Gauge The DEF AdBlue level in the DEF AdBlue tank is indicated with LCD blocks If DEF AdBlue level drops too low the engine output is restricted With this in mind be careful not to empty the tank When the fluid level in the tank has dropped below 15 the D...

Page 68: ...elieve any pressure before removing cap completely 1 With the key switch at ON this gauge indicates the temperature of the coolant C for cold and H for hot 2 If the indicator reaches the red zone position engine coolant is overheated Check the tractor by referring to TROUBLESHOOTING section BTachometer The tachometer indicates the engine speed on the dial 1 Coolant temperature gauge A RED ZONE 1 E...

Page 69: ...r is locked Low temperature regulation indicator 29 No display Shuttle lever system trouble 3 AdBlue DEF gauge Displays the fluid level in the DEF AdBlue tank 21 4 Trouble display A trouble spot pinpointing error code and the related control unit are displayed 116 5 Clock 46 6 Travel speed 46 7 PTO speed 46 8 Performance monitor Various information can be selected by the operator 50 A Errors may o...

Page 70: ...1 Press the mode selector switch to choose the Hour highlighted 2 To put the clock forward press the Select switch 3 Setting the Minute of the clock 1 Press the mode selector switch to choose the Minute highlighted 2 Carry out the Minute setting in the same way as the Hour setting 4 Press the mode selector switch 5 To complete the setting select Set with the Select switch The various setting mode ...

Page 71: ...g mode screen appears again C Setting the tire circumference When optional different diameter tires are fitted on the machine the travel speed display mode must be changed Otherwise the travel speed will not get correctly displayed Such mode switching is also needed when the original tires are back on the machine 1 Press the mode selector switch to choose Tire circumference Then press the Select s...

Page 72: ...ss the mode selector switch to choose Unit setting Then press the Select switch and the unit setting screen appears 2 Press the Select switch and select Inch or cm 3 Press the mode selector switch 4 To complete the setting select Set with the Select switch The various setting mode screen appears again Tire circumference table reference Rear tire size Entry in Entry cm 21 5L 16 1R3 LowProfile 134 3...

Page 73: ...D monitor A The current setting can be checked in the following procedure 1 Press the mode selector switch to choose PTO speed display setting Then press the Select switch and the PTO speed display setting screen appears 2 According to the following table press the Select switch and select the PTO speed 3 Press the mode selector switch 4 To complete the setting select Set with the Select switch Th...

Page 74: ...A The total operating hours counted from the previous resetting is displayed 2 4 Instantaneous fuel consumption A The Instantaneous fuel consumption is measured per hour Average fuel consumption A The Average fuel consumption is measured per hour from the previous resetting Total fuel consumption A Displays the total fuel consumption measured from the previous resetting 3 4 PM buildup percentage A...

Page 75: ...a memory setup can not be performed A You can also depress the foot throttle to increase the engine speed above the set speed C Setting the speeds or changing the speed settings 1 RPM dual memory switch A Switch A B Switch B A Light up Engine revolution is operating in the rpm memory setting value Flashing Engine revolution is less than the rpm memory setting value Work During work simply press th...

Page 76: ...s stopped C Canceling the setting Any of the actions below will cancel the RPM dual memory settings 1 Switch A side When the memory speed is engaged press the switch A again to cancel Switch B side When the memory speed is engaged press the switch B again to cancel When the memory speed is canceled the speed will return to the speed that is determined by the hand throttle lever foot throttle When ...

Page 77: ...e lever When the constant RPM management switch in this tractor with its electronically controlled engine is turned ON the engine speed will be kept nearly constant in response to a certain level of load fluctuations This improves the accuracy of work without the need for troublesome manipulation of the travel speed and hand throttle lever A There is a limit to the range within which a constant sp...

Page 78: ...n the brake pedals alternately BOperating the Tractor on a Road To avoid personal injury or death A To help assure straight line stops when driving at transport speeds lock the brake pedals together Uneven braking at road speeds could cause the tractor to roll over A When traveling on road with 3 point hitch mounted implement attached be sure to have sufficient front weight on the tractor to maint...

Page 79: ...owing the tractor Otherwise the tractor s powertrain may get damaged A Set the all shift levers to NEUTRAL position A If possible start engine and select 2WD if creep speed is fitted ensure that it is disengaged A Tow the tractor using its front hitch or drawbar A Never tow faster than 10 km h 6 2 mph BDirections for Use of Power Steering 1 Power steering is activated only while the engine is runn...

Page 80: ...OPERATING THE TRACTOR 56 BElectrical Outlet A electrical outlet is supplied for use with implement 1 Accessory electrical outlet 15A 1 Accessory electrical outlet for rear work light 35W ...

Page 81: ...O clutch C PTO Clutch Control Switch To turn ON While pushing the switch turn clockwise to the position and release your hand In the ON position switch slightly rises itself To Turn OFF Tap on top of the switch and the switch will return to the OFF position A To avoid shock loads to the PTO reduce engine speed when engaging the PTO then open the throttle to the recommended speed A Tractor engine w...

Page 82: ...en turn on the PTO clutch control switch and the rev limiter indicator lights up on the meter panel A If the PTO clutch control switch is turned on with the engine rpm higher than the PTO 540E limit level the PTO clutch indicator on the meter panel starts blinking and the PTO is disabled After a while the engine rpm automatically drops below the PTO 540E limit level and the PTO starts functioning ...

Page 83: ...ment 2 Place an oil pan under the PTO shaft to catch oil spillage Remove the snap ring and then the PTO shaft 3 Install the 21 spline PTO shaft 1000 rpm To ensure that it is tight push it in by turning 4 Reinsert the snap ring 5 Set the distance from drawbar pin hole to the rear end of PTO shaft according to the following instructions A For maximum PTO shaft speeds of various implements see the im...

Page 84: ...hen returning to the 540 rpm PTO speed See LCD MONITOR in OPERATING THE TRACTOR section BPTO Shaft Cover and Shaft Cap Keep the PTO shaft cover in place at all times Replace the PTO shaft cap when the PTO is not in use Before connecting or disconnecting a drive shaft to PTO shaft be sure engine is OFF Raise up the PTO shaft cover Afterward be sure to return the PTO shaft cover to the NORMAL POSITI...

Page 85: ...61 3 POINT HITCH DRAWBAR 3 POINT HITCH DRAWBAR 1 Top link 2 Lifting rod Left 3 Telescopic stabilizers 4 Lower link 5 Lifting rod Right 6 Drawbar ...

Page 86: ...e to follow the tractor freely in response to the soil and ground conditions This is suited for operation with implements wider than the tractor BSelecting the Top Link Mounting Holes Select the proper set of holes by referring to the Hydraulic Control Unit Use Reference Chart in Hydraulic Unit section If the hydraulic unit is set for draft control draft response is more sensitive when an implemen...

Page 87: ...nd the 3 point equipment may fall BLifting Rod Left By turning the rod itself the lifting rod varies its length When extending the rod do not exceed the groove on the rod thread BLifting Rod Right To avoid personal injury or death A Do not extend lifting rod beyond the groove on the thread rod 1 To adjust the length of the lifting rod lift the adjusting handle and turn to desired length 2 After ad...

Page 88: ...er set of holes by referring to the Hydraulic Control Unit Use Reference Chart in REMOTE HYDRAULIC CONTROL SYSTEM in HYDRAULIC UNIT section After aligning satisfactorily insert the set pin through any one of the 5 holes on the outer tube that align with one of the holes on the inner bar both stabilizers will be locked If the set pin is inserted through the slot to engage one of the holes on the in...

Page 89: ...arward causing personal injury or death BAdjusting Drawbar Length When towing an implement it is recommended that the A hole in drawbar be utilized The drawbar load is specified in the IMPLEMENT LIMITATIONS section BSwing Drawbar The drawbar can be used in 3 different ways as illustrated below Assemble it correctly with locating pins 1 Drawbar 2 Pivot pin Holes A B 1 Drawbar 2 Locating pin ...

Page 90: ...al injury or death A Before using the 3 point hitch controls ensure that no person or object is in the area of the implement or 3 point hitch Do not stand on or near the implement or between the implement and tractor when operating the 3 point hitch controls BPosition Control This will control the working depth of 3 point hitch mounted implement regardless of the amount of pull required BDraft Con...

Page 91: ...ed of implement should be adjusted to 2 or more seconds The lowering speed of the 3 point hitch can be controlled by adjusting the 3 point hitch lowering speed knob REMOTE HYDRAULIC CONTROL SYSTEM The hydraulic auxiliary control valves can be installed up to triple segments BRemote Control Valve There are 2 types of remote valves available for these models A Double acting valve with detents and se...

Page 92: ...heck valve to prevent leak down A To use the single acting cylinder with the float valve connect this cylinder to the B D or F port To extend a single acting cylinder pull the remote control valve lever rearward To retract a cylinder push it fully forward to the FLOAT position Do not hold it in the down position the transmission fluid may be overheat 1st Double acting valve with detents and self c...

Page 93: ... the 3 point hitch 3 To maintain within limits the constant speed of an attachment hydraulic motor RPM for example when connected to the remote control valve 2 above the flow control valve 3 A At slower engine speeds the total hydraulic flow rate may be inadequate for simultaneous operation of the remote control valve 2 and the 3 point hitch or the remote control valve 1 or operation of an attachm...

Page 94: ...uired at remote control valve 1 C Position 2 1 The attachment control speed hydraulic motor RPM for example of the remote control valve 2 can be maintained at a constant level 2 The remote control valve 2 and the 3 point hitch can be operated at the same time with the speed of the 3 point being influenced by the adjustment range of the flow control valve 3 Remote control valves 1 and 2 can be oper...

Page 95: ...itable position and set the implement pull with the position control lever YES NO Loose Inserttheset pin through the slot on the outer tube that align with one of the holes on the inner bar For implements with gauge wheels lower the position control lever all way Disc plow 2 or 3 Harrower spike springtooth disc type 2 Sub soiler Weeder ridger 1 Position control Hold the draft control lever at the ...

Page 96: ...actical for maximum stability A Support tractor securely on stands before removing a wheel A Do not work under any hydraulically supported devices They can settle suddenly leak down or be accidentally lowered If necessary to work under tractor or any machine elements for servicing or adjustment securely support them with stands or suitable blocking beforehand A Never operate tractor with a loose r...

Page 97: ...ld not be greater than 1540 mm 60 6 in To avoid personal injury or death A Before jacking up the tractor park it on a firm and level ground and chock the rear wheels A Fix the front axle to keep it from pivoting A Select jacks that withstand the machine weight and set them up as shown below 1 Jack points ...

Page 98: ...tting or adjusting a wheel tighten the bolts to the following torques then recheck after driving the tractor 200m 200 yards and 10 times of shuttle movement by 5 m 5 yards and thereafter according to service interval See MAINTENANCE section A Wheels with beveled or tapered holes Use the tapered side of lug nut To avoid personal injury or death A Before jacking up the tractor park it on a firm and ...

Page 99: ...ys attach wheels as shown in the drawing A If not attached as illustrated transmission parts may be damaged A When re fitting or adjusting a wheel tighten the bolts to the following torques then recheck after driving the tractor 200m 200 yards and 10 times of shuttle movement by 5 m 5 yards and thereafter according to service interval See MAINTENANCE section N m kgf m ft lbs 1 2 TITAN Non TITAN St...

Page 100: ...with liquid to maintain steering control BFront Ballast Add weights if needed for stability 2WD 4WD models and improve traction 4WD model Heavy pulling and heavy rear mounted implements tend to lift front wheels Add enough ballast to maintain steering control and prevent tip over Remove weight when no longer needed C Front End Weights option The front end weights can be attached to the bumper See ...

Page 101: ...s tubes or rims The addition of calcium chloride is recommended to prevent the water from freezing Use of this method of weighting the wheels has the full approval of the tire companies See your tire dealer for this service Liquid weight per tire 75 Percent filled A Do not fill tires with water or solution more than 75 of full capacity to the valve stem level Tire size Cast Iron Disk 18 4 30 158 k...

Page 102: ...ery 1000Hr Transmission fluid Change 103 Front differential case oil Change 104 Front axle gear case oil Change 104 Engine valve clearance Adjust 104 2 I every 1000Hr or 1 year 3 Air cleaner Primary element Replace 105 Air cleaner Secondary element Replace 105 Exhaust manifold Check 105 2 J every 1500Hr Fuel injector nozzle tip Check 105 2 DEF AdBlue injector tip Clean 105 2 DEF AdBlue line Check ...

Page 103: ...lace 109 2 Lift cylinder hose Replace 109 2 Master cylinder Replace 109 2 Brake seal 1 and 2 Replace 109 2 Q every fuel refilling interval Refilling DEF AdBlue Add 84 R Service as required Fuel system Bleed 109 Brake system Bleed 110 Clutch housing water Drain 110 Fuse Replace 110 Light bulb Replace 112 Head lamp Replace 112 1 Air cleaner should be cleaned more often in dusty conditions than in no...

Page 104: ...hese circles and the maintenance item group A through P keep up your tractor 2 For details of the maintenance item group refer back to the SERVICE INTERVALS on the previous pages C Chart at a glance Maintenance item group Initial only Interval 50 50 100 200 400 500 600 1000 1500 3000 9000 1000 Hr or 1 year 2000 Hr or 2 years A B C D E F G H I J K L M Maintenance item group Interval 1 year 2 years ...

Page 105: ...kcase with filter 10 7 L 11 3 U S qts Engine oil API Service Classification CJ 4 DPF type engine Above 25 77 SAE30 SAE10W 30 or 15W 40 10 to 25 14 to 77 SAE10W 30 or 15W 40 Below 10 14 SAE10W 30 5 Transmission case 60 L 63 4 U S qts KUBOTA SUPER UDT2 fluid 6 Front differential case oil 4WD 6 0 L 6 3 U S qts KUBOTA SUPER UDT2 fluid or SAE 80 SAE 90 gear oil 7 Front axle gear case oil 4WD 3 5 L 3 7 ...

Page 106: ...product is available at gas stations truck stops and specialty shops Be sure to use the genuine product only A Use DEF AdBlue meets ISO 22241 requirements ONLY for KUBOTA Engines equipped with SCR systems C Transmission Oil KUBOTA Super UDT 2 For an enhanced ownership experience we highly recommend Super UDT 2 to be used instead of standard hydraulic transmission fluid Super UDT 2 is a proprietary...

Page 107: ...ith moving parts A Never open the hood or engine side cover while the engine is running A Do not touch muffler or exhaust pipes while they are hot Severe burns could result A Hold the hood with other hand while unlocking release lever BHood To open the hood hold the hood and pull the release lever and open the hood A To close the hood push the hood into position using both hands BSide Cover 1 Remo...

Page 108: ...ng bleeding before next engine start A If the engine runs out of fuel and stalls the engine components may be damaged A Be careful not to spill during refueling If a spill should occur wipe it off at once or it may cause a fire A To prevent condensation water accumulation in the fuel tank fill the tank before parking overnight BChecking the DEF AdBlue level and adding the fluid To avoid personal i...

Page 109: ...ow the filler port But do not attempt to pour any more BChecking Water Separator 1 When the water has collected upper limit in the water separator the water separator indicator on the instrument panel lights up and warning buzzer sounding 2 In such case close the fuel shutoff valve and loosen the air plug and drain plug by several turns 3 Allow water to drain When no more water comes out and fuel ...

Page 110: ...us one remove all of the old oil Never mix two different types of oil A If oil level is low do not run engine A At times a small amount of fuel which is used to regenerate the DPF may get mixed with the engine oil and the engine oil may increase in volume BChecking Transmission Fluid Level 1 Park the machine on a flat surface lower the implement and shut off engine 2 To check the oil level draw ou...

Page 111: ...evel is lower than LOW mark of recovery tank remove the radiator cap and check to see that the coolant level is just below the port If level is low add coolant A If the radiator cap has to be removed follow the caution above and securely retighten the cap A Use clean fresh soft water and anti freeze to fill the radiator A If coolant should leak consult your local KUBOTA Dealer BCleaning Evacuator ...

Page 112: ...A Before checking or cleaning the DPF SCR muffler stop the engine and wait long enough until it is cooled down Check the DPF SCR muffler and its surroundings for accumulation of anything flammable Otherwise a fire may result BChecking Brake Pedal To avoid personal injury or death A Be sure brake pedals have equal adjustment when using locked together Incorrect or unequal brake pedal adjustment can...

Page 113: ...the tractor does not pass the test do not operate the tractor C Preparation before testing 1 Place all control levers in the NEUTRAL position 2 Set the parking brake and stop the engine C Test Switch for the shuttle shift lever 1 Follow the instruction of PARKING THE TRACTOR See PARKING THE TRACTOR in SAFE OPERATION section 2 Sit on the operator s seat 3 Shift the shuttle shift lever to the forwar...

Page 114: ...ting properly shut off the engine and reconnect the implement drive shaft to the PTO Restart the engine per the available instructions To avoid personal injury or death A Before checking the PTO OPC make sure that the PTO drive shaft should be disconnected from the tractor A If the buzzer does not sound during the PTO OPC check procedure shut off engine and consult your local KUBOTA Dealer for imm...

Page 115: ...and dust invade into tie rod and it will be early wear EVERY 100 HOURS BLubricating Grease Fittings Apply a small amount of multipurpose grease to the following points every 100 hours If you operated the machine in extremely wet and muddy conditions lubricate grease fittings more often 1 Dust cover 1 Grease fitting Knuckle shaft RH LH 1 Grease fitting Front axle support 1 Grease fitting Front axle...

Page 116: ...support 1 Grease fitting Front axle support 1 Grease fitting Front axle gear case support RH LH 1 Grease fitting Top link 2 Grease fitting Top link bracket 3 Grease fitting Lifting rod 1 Grease fitting Hydraulic lift cylinders pin 1 Battery terminals ...

Page 117: ...tted evacuator valve will not function and dust will adhere to the element A Do not touch the secondary element except in cases where replacing is required See Replacing Air Cleaner Secondary Element in EVERY 1000 HOURS or 1 YEAR in PERIODIC SERVICE section C Evacuator Valve Open the evacuator valve once a week under ordinary conditions or daily when used in a dusty place to get rid of large parti...

Page 118: ...izer working level anti imbalance device 1 Gently step on both brake pedals at once 2 Further step on the right hand pedal the left hand pedal slightly raises itself and measure the level difference between the pedals 3 Do the same for the left hand pedal BChecking Gear Locked Parking Brake To avoid personal injury or death A Do not dismount the tractor while checking the parking brake Confirm the...

Page 119: ... needs some servicing If the battery is weak the engine will be difficult to start and the lights will be dim It is important to check the battery periodically C How to read the indicator Check the battery condition by reading the indicator A When see the indicator check from directly above by removing the air cleaner cover or using a mirror C Battery Charging To avoid personal injury or death A W...

Page 120: ...tor adjust the electrolyte to the proper level and store in a dry place out of direct sunlight 2 The battery self discharges while it is stored Recharge it once every 3 months in hot seasons and once every 6 months in cold seasons EVERY 200 HOURS BAdjusting Toe in 1 Park tractor on a flat place 2 Turn steering wheel so front wheels are in the straight ahead position 3 Lower the implement lock the ...

Page 121: ...om of the fuel tank to let sediments impurities and water out of the tank Finally tighten up the plug A If the fuel contains impurities such as water drain the fuel tank at shorter intervals A Drain the fuel tank before operating the tractor after a long period of storage A The fuel tank is made of plastic Be careful not to overtighten the bolts 1 Snap ring 2 Tie rod nut 167 to 196 N m 17 to 20 kg...

Page 122: ...ged earlier than expected BLubricating Grease Fitting 2WD Model Detach the cover and apply bearing grease EVERY 500 HOURS BChanging Engine Oil To avoid personal injury or death A Be sure to stop the engine before changing the oil A Allow engine to cool down sufficiently oil can be hot and can burn 1 To drain the used oil remove the drain plug at the bottom of the engine and drain the oil completel...

Page 123: ...y decreases a little Make sure that the engine oil does not leak through the seal and be sure to check the oil level on the dipstick Then replenish the engine oil up to the prescribed level A To prevent serious damage to the engine use only a KUBOTA genuine filter BReplacing Fuel Filter 1 Remove the fuel filter 2 Put a film of clean fuel on rubber seal of new filter 3 Tighten the filter quickly un...

Page 124: ...m of clean transmission oil on the rubber seal of the new filters 6 Tighten the filter quickly until it contacts the mounting surface Tighten filter by hand an additional 1 2 turn only 7 After the new filters have been replaced fill the transmission oil up to the upper notch on the dipstick 8 After running the engine for a few minutes stop the engine and check the oil level again add oil to the pr...

Page 125: ...rs or earlier if checked and found that hoses are swollen hardened or cracked C Precaution at Overheating Take the following actions in the event the coolant temperature is nearly or more than the boiling point what is called Overheating 1 Park the tractor in a safe place and keep the engine unloaded idling 2 Don t stop the engine suddenly but stop it after about 5 minutes of unloaded idling 3 Kee...

Page 126: ...or repair them at once A If the fuel line is removed be sure to properly bleed the fuel system See Bleeding Fuel System in SERVICE AS REQUIRED in PERIODIC SERVICE section BChecking Intake Air Line 1 Check to see that hoses and hose clamps are tight and not damaged 2 If hoses and clamps are found worn or damaged replace or repair them at once 1 Fuel lines 2 Clamp bands ...

Page 127: ...A Allow engine to cool down sufficiently oil can be hot and can burn 1 To drain the used oil remove the drain plug at the bottom of the transmission case and drain the oil completely into the oil pan 2 After draining reinstall the drain plug 3 Fill with the new KUBOTA SUPER UDT fluid up to the upper notch on the dipstick See LUBRICANTS in MAINTENANCE section 4 After running the engine for a few mi...

Page 128: ... port See LUBRICANTS in MAINTENANCE section 5 After filling reinstall the filling plug and check plug BChanging Front Axle Gear Case Oil 1 To drain the used oil remove the right and left drain plugs and filling plugs at the front axle gear case and drain the oil completely into the oil pan 2 After draining reinstall the drain plugs 3 Fill with the new oil up to the filling plug port See LUBRICANTS...

Page 129: ... the DEF AdBlue injector to the tank are securely connected and not damaged 2 If hoses and clamps are found worn or damaged replace or repair them at once BReplacing Oil Separator Element To avoid personal injury or death A Be sure to stop the engine before replacing the oil separator element 1 Remove the cover and take out the element Wipe off oil and the carbon in the case with a clean rag 2 Fit...

Page 130: ...ctions of the cleaner instruction 6 After flushing fill with clean soft water and anti freeze until the coolant level is just below the radiator cap Install the radiator cap securely 7 Fill with coolant up to the FULL mark of recovery tank 8 Start and operate the engine for few minutes 9 Stop the engine remove the key and let cool 10 Check coolant level of recovery tank and add coolant if necessar...

Page 131: ...reeze and the ambient temperature Refer to SAE J1034 standard more specifically also to SAE J814c D At 1 013 x 10 Pa 760mmHg pressure atmospheric A higher boiling point is obtained by using a radiator pressure cap which permits the development of pressure within the cooling system 5 Adding the LLC 1 Add only water if the mixture reduces in amount by evaporation 2 If there is a mixture leak add the...

Page 132: ...r local KUBOTA Dealer for this service BChecking DPF Related Pipe Consult your local KUBOTA Dealer for this service BChecking EGR Pipe Consult your local KUBOTA Dealer for this service EVERY 2 YEARS BCleaning Master Cylinder Filter Consult your local KUBOTA Dealer for this service BReplacing Oil Separator Related Rubber Pipe Consult your local KUBOTA Dealer for this service BReplacing DPF Related ...

Page 133: ...h fuel and open the fuel shutoff valve 2 Disconnect the heater connector A Do not try air bleeding with the heater in operation Otherwise the battery may get damaged 3 Turn ON and OFF the key switch repeatedly 10 times or so at the following intervals This lets the air out of the fuel line 1 Key switch ON time 30 seconds 2 Key switch OFF time 15 seconds 4 Connect the heater connector 5 Set the han...

Page 134: ...l damage by fuses A blown fuse indicates that there is an overload or short somewhere in the electrical system If any of the fuses should blow replace with a new one of the same capacity A Before replacing a blown fuse determine why the fuse blew and make any necessary repairs Failure to follow this procedure may result in serious damage to the tractor electrical system Refer to the TROUBLESHOOTIN...

Page 135: ...system 3 30 SCR heater system 4 10 Nox sensor SCR tank sensor 5 10 EGR valve air flow sensor 6 20 Spare fuse 7 30 Spare fuse Oil separator Fuse if equipped Fuse No Capacity A Protected circuit 1 15 Heater Oil separator OUT 1 2 15 Heater Oil separator IN 3 15 Heater Oil separator OUT 2 No Capacity Protected circuit Type 1 100A Charge Bolt fixed 2 50A SCR system 3 50A Head lamp Non Bolt fixed 4 30A ...

Page 136: ...ait until the bulb cools down otherwise you may get burned 1 While pushing the right and left lock buttons pull and remove the electrical connector 2 Turn the cover counterclockwise to remove it 3 Turn the bulb base counterclockwise to take out the bulb 4 Replace with a new bulb and reinstall the head lamp assembly in the reverse order A Be sure to use a new bulb of the specified wattage A Never t...

Page 137: ...ic tank For a long term storage of DEF AdBlue refer to Storing and Handling the DEF AdBlue in SELECTIVE CATALYTIC REDUCTION SCR MUFFLER in OPERATING THE ENGINE section 10 Keep the tractor in a dry place where the tractor is sheltered from the elements Cover the tractor 11 Store the tractor indoors in a dry area that is protected from sunlight and excessive heat If the tractor must be stored outdoo...

Page 138: ...trouble A Check to see if the slow blow fuse of the intake air heater blows A Check to see if the intake air heater functions in cold weather Insufficient engine power A Insufficient or dirty fuel A The air cleaner is clogged A Check the fuel system A Clean or replace the element A DEF AdBlue runs short A Add DEF AdBlue Engine stops suddenly A Insufficient fuel A Refuel A Bleed the fuel system if ...

Page 139: ...the engine fails to restart or the indicator stays on immediately contact your local KUBOTA dealer If the warning indicator lights up the following phenomena may appear depending on the engine s trouble spot A The engine stops unexpected A The engine fails to start or gets interrupted just after start A The engine output is not enough A The engine output is enough but the warning indicator stays o...

Page 140: ...le sensor sub trouble ERROR 6 Shuttle sensor main sub phase shifting trouble ERROR 7 Shuttle sensor signal trouble ERROR 8 Gear lock signal trouble ERROR 11 PTO relay trouble ERROR 12 4 wheel drive solenoid trouble ERROR 13 Bi speed turn solenoid trouble ERROR 14 Shuttle forward solenoid trouble ERROR 15 Shuttle reverse solenoid trouble ERROR 21 Range gear shift Hi switch trouble ERROR 22 Main gea...

Page 141: ...ng Remote Hydraulic Control Valve with Detents and Self Cancelling A Double Acting Remote Hydraulic Control Valve with Detents and Self Cancelling for Flow Control Valve A Double Acting Remote Hydraulic Control Valve with Float Position A Remote valve lever kit A Flow Control Valve Kit A Hydraulic High Capacity Lift Cylinder F12 R12 model standard A Clevis for Drawbar A 540 540E rpm PTO Speed Kit ...

Page 142: ...8 Draft Control 66 Drawbar 62 Drawbar Length 65 Dual Exhaust Aftertreatment Devices 12 Dual Tires 72 Dust Indicator 87 Easy Checker TM 41 EGR Cooler 106 EGR Cooler Hose 108 EGR Pipe 108 EGR System 107 Electrical Outlet 56 Engine Filter 89 Engine Oil 89 Engine Oil 98 Engine Oil Filter 99 Engine Oil Level 86 Engine Start System 89 Engine Valve Clearance 104 Evacuator Valve 87 Exhaust Manifold 105 Fa...

Page 143: ...eering 55 Power Steering Hose 109 Power Steering Line 101 PTO Clutch Control Switch 57 PTO Gear Shift Lever 58 PTO Shaft Cover and Shaft Cap 60 PTO Speed Limiter 58 Radiator Hose Water pipes 108 Radiator Hose and Clamp 101 Raise the ROPS to Upright Position 32 Range Gear Shift Lever 39 Rear Ballast 77 Rear Wheels 75 Refueling 84 Remote Control Valve 67 Remote Control Valve Coupler Connecting and D...

Page 144: ...M5L 111 LOW PROFILE TRACTOR ...

Page 145: ...profile model of the M series tractor This operator s manual covers the operation inspection and preventive maintenance instructions that are specific to the M series low profile model For other information and instructions refer to the first part of this manual Please read this manual carefully to operate the machine properly and safely Proper daily inspection servicing and lubrication keeps your...

Page 146: ...M 6 3 point Hitch Lowering Speed 6 REMOTE HYDRAULIC CONTROL SYSTEM 7 Remote Control Valve 7 Remote Control Valve Lever Location 7 Remote Control Valve Lever 7 FRONT LOADER 8 TIRES WHEELS AND BALLAST 9 TIRES 9 Inflation Pressure 9 Dual Tires 9 WHEEL ADJUSTMENT 9 Front Wheels with 4 wheel drive 10 Rear Wheels 11 Adjusting Fender Height 12 BALLAST 13 PERIODIC SERVICE 14 DAILY CHECK 14 Checking and Re...

Page 147: ......

Page 148: ...e specifications listed under IMPLEMENT LIMITATIONS in this manual or implements approved by KUBOTA 10 Use proper weights on the front or rear of the tractor to reduce the risk of upsets When using the front loader put an implement or ballast on the 3 point hitch to improve stability Follow the safe operating procedures specified in the implement or attachment manual 11 The narrower the tread the ...

Page 149: ...r a retractable ROPS in the upright and locked position 3 Do not start engine by shorting across starter terminals or bypassing the safety start switch Machine may start in gear and move if normal starting circuitry is bypassed 4 Do not operate or idle engine in a non ventilated area Carbon monoxide gas is colorless odorless and deadly 5 Check before each use that operator presence controls are fu...

Page 150: ...en changes in speed direction or apply brake and make sudden motions of the steering wheel 4 Avoid disengaging the clutch or changing gears speed when climbing or going down a slope If on a slope disengaging the clutch or changing gears to neutral could cause loss of control 5 Special attention should be made to the weight and location of implements and loads as such will affect the stability of t...

Page 151: ...ering speed lever in the LOCK position to hold the implement in the raised position 1 Disengage the PTO lower all implements to the ground place all control levers in their neutral positions set the parking brake stop the engine remove the key from the ignition and lock the cab door if equipped Leaving transmission in gear with the engine stopped will not prevent tractor from rolling 2 Make sure t...

Page 152: ...ffler radiator etc 2 Do not remove radiator cap while coolant is hot When cool slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape before removing the cap completely If the tractor has a coolant recovery tank add coolant or water to the tank not the radiator See Checking Coolant Level in DAILY CHECK in PERIODIC SERVICE section 3 Always stop the engine before...

Page 153: ...o penetrate skin causing serious personal injury Before disconnecting hydraulic lines be sure to release all residual pressure Before applying pressure to the hydraulic system make sure that all connections are tight and that all lines pipes and hoses are free of damage 16 Fluid escaping from pinholes may be invisible Do not use hands to search for suspected leaks use a piece of cardboard or wood ...

Page 154: ...actor away from people animals or structures which may be susceptible to harm or damage from hot exhaust gases 21 To prevent fires keep the DPF SCR muffler and its surroundings clear of anything flammable and keep clean at all times Selective Catalytic Reduction hereinafter called SCR 22 During regeneration white exhaust gas may be visible Do not allow regeneration in a non ventilated space 23 Dur...

Page 155: ...SAFE OPERATION 8 7 DANGER WARNING AND CAUTION LABELS ...

Page 156: ... 9 SAFE OPERATION ...

Page 157: ...SAFE OPERATION 10 ...

Page 158: ... 11 SAFE OPERATION ...

Page 159: ...er warning and caution labels with new labels from your local KUBOTA Dealer 4 If a component with danger warning and caution label s affixed is replaced with new part make sure new label s is are attached in the same location s as the replaced component 5 Mount new danger warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge 8 CARE OF DANGER WARNING...

Page 160: ...74 6 100 PTO power 1 factory observed kW HP 66 4 89 Maximum torque N m ft lbs rpm 357 263 1500 Battery capacity 12V RC 160 min CCA 900A Fuel tank capacity L U S gals 92 24 3 Engine oil capacity L U S qts 10 7 11 3 Coolant capacity L U S qts 10 0 11 DEF AdBlue capacity L U S gals 12 3 3 2 Dimensions Overall length mm in 3960 156 Overall width minimum tread mm in 1970 77 6 Overall height ROPS extend...

Page 161: ...200 7050 3900 8600 with Hydraulic High Capacity Lift Cylinders Option 24 in behind lifting point 2 kg lbs 2100 4630 3300 7275 with Hydraulic High Capacity Lift Cylinders Option Remote hydraulic control 2 standard 3rd flow control valve optional System pressure MPa kgf cm 20 2 206 Traction system Swinging drawbar adjustable in direction PTO Live PTO Indepen dent Direction of turning Clockwise viewe...

Page 162: ...86 0 54 6 1 23 0 77 L 1 2 1 1 3 2 2 8 1 8 3 3 7 2 3 4 4 7 3 0 5 5 9 3 7 6 8 4 5 2 H 1 9 2 5 8 2 12 6 7 9 3 16 2 10 1 4 21 0 13 1 5 25 9 16 2 6 32 1 20 1 CREEP option 1 0 30 0 19 2 0 42 0 26 3 0 54 0 34 4 0 69 0 43 5 0 86 0 54 6 1 23 0 77 L 1 2 1 1 3 2 2 8 1 8 3 3 7 2 3 4 4 7 2 9 5 5 8 3 6 6 8 3 5 2 H 1 9 2 5 7 2 12 5 7 8 3 16 1 10 1 4 20 8 13 0 5 25 7 16 1 6 31 9 20 0 The company reserves the righ...

Page 163: ...r ROPS check for any possible interference with installed implements and attachments If interference occurs contact your KUBOTA Dealer BTo Retract the ROPS 1 Remove both set bolts 2 Retract the ROPS To avoid personal injury A Hold the ROPS tightly with both hands and retract the ROPS slowly and carefully 3 Align set bolt holes and insert both set bolts Slightly tighten the set bolts and secure the...

Page 164: ...rsonal injury A Extend the ROPS slowly and carefully 3 Align set bolt holes and insert both set bolts Slightly tighten the set bolts and secure them with the lynch pins To avoid personal injury A Make sure that both set bolts are properly installed as soon as the ROPS is in the upright position and secured with the lynch pins 1 Set bolt 2 Lynch pin 1 ROPS 1 Set bolt 2 Lynch pin ...

Page 165: ... the nuts and back into place WARNING LAMP BRear Turn Signal Hazard Light If necessary raise and turn the light stay to the inward for the work Return the light stay to the original position when traveling on a road 3 POINT HITCH CONTROL SYSTEM B3 point Hitch Lowering Speed To avoid personal injury or death A Fast lowering speed may cause damage or injury Lowering speed of implement should be adju...

Page 166: ...rol lever all the way forward The cylinder is free to extend or retract letting an implement such as a loader bucket follow the ground A This float valve can not be attached as the first segment BRemote Control Valve Lever Location BRemote Control Valve Lever The remote control valve lever directs pressurized oil flow to the implement hydraulic system Example Installing triple segment valves Remot...

Page 167: ...e FLOAT position Do not hold it in the down position the transmission fluid may be overheat FRONT LOADER To avoid personal injury or death from malfunction of the front loader A Refer to this manual and install the hose guide when the front loader is attached B WITH THE FRONT LOADER IN USE 1 To use the front loader attach the loader hose guide A to the main frame with the mounting bolts 1 plain wa...

Page 168: ...essure in front tires if using a front loader or when equipped with a full load of front weights BDual Tires Dual tires are not approved WHEEL ADJUSTMENT To avoid personal injury or death A When working on slopes or when working with trailer set the wheel tread as wide as practical for maximum stability A Support tractor securely on stands before removing a wheel A Do not work under any hydraulica...

Page 169: ...awing A If not attached as illustrated transmission parts may be damaged A When re fitting or adjusting a wheel tighten the bolts to the following torques then recheck after driving the tractor 200 m 200 yards and thereafter according to service interval See MAINTENANCE section To avoid personal injury or death A Before jacking up the tractor park it on a firm and level ground and chock the rear w...

Page 170: ...n re fitting or adjusting a wheel tighten the bolts to the following torques then recheck after driving the tractor 200m 200yards and thereafter according to service interval See MAINTENANCE section To avoid personal injury or death A Before jacking up the tractor park it on a firm and level ground and chock the front wheels A Fix the front axle to keep it from pivoting A Select a jack that withst...

Page 171: ...r 1 and interchange Cover 2 and Cover 3 When adjusting the fender height from Upper position to Lower position interchange Cover 3 and Cover 2 and reinstall Cover 1 6 Change the position of the fender right and left to the desired position and tighten the bolts A B D and nuts C E Tightening torque 7 Reinstall the rear wheel See WHEEL ADJUSTMENT in TIRES WHEELS AND BALLAST section 1 Cover 2 Connect...

Page 172: ...this service Liquid weight per tire 75 Percent filled A Do not fill tires with water or solution more than 75 of full capacity to the valve stem level Tire size Fender position 16 9 24 Lower position 18 4 26 Upper position 1 Fender 2 Bolt A M10 Plain washer 3 Bolt B M8 Plain washer 4 Nut C M8 Plain washer 5 Bolt D M6 Right hand fender only 6 Nut E M8 Plain washer Right hand fender only Tire sizes ...

Page 173: ...hile refueling A Be sure to stop the engine before refueling 1 Check the amount of fuel by fuel gauge 2 When the fuel warning indicator lights up it is time to add fuel A Be sure to use Ultra Low Sulfur Fuel S15 A Do not permit dirt or trash to get into the fuel system A Be careful not to let the fuel tank become empty otherwise air will enter the fuel system necessitating bleeding before next eng...

Page 174: ... pump 4 Replace the filter assembly with new one A Even after stopping the engine the injector cooling DEF AdBlue fluid continues to circulate through the circuit for a couple of minutes When this circulation has ended do the replacement job During cooling the fluid s circulating noise is heard A Do not apply oil to the O ring of the cover 1 Pump cover 2 Bolt 1 Filter assembly 2 Plug 3 O ring 4 DE...

Page 175: ...ing Remote Hydraulic Control Valve with Detents and Self Cancelling A Double Acting Remote Hydraulic Control Valve with Float Position A Double Acting Remote Hydraulic Control Valve with Detents and Self Cancelling for Flow Control Valve A Flow Control Valve Kit A Hydraulic High Capacity Lift Cylinder A Clevis for Drawbar A 540 540E rpm PTO Speed Kit A 540 1000 rpm PTO Speed Kit A Rear Work Light ...

Page 176: ...es 9 Extend the ROPS to Upright Position 5 Fender Height 12 Front Wheels 4 wheel drive 10 Inflation Pressure 9 Operator s Seat 6 Rear Turn Signal Hazard Light 6 Rear Wheels 11 Refueling 14 Remote Control Valve 7 Remote Control Valve Lever 7 Remote Control Valve Lever Location 7 Retract the ROPS 4 ...

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