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Kubota K008-5, Operating Instructions Manual

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Kubota K008-5 Operating Instructions Manual Download Page 51

Assembly and functions

W9215-8135-1

49

06/2021

ASSEMBLY AND FUNCTIONS

Component overview

 

  

8

9

10

11

7

6

5

4

3

2

1

12

13

14

15

16

17

18

19

1.

Boom

2.

Arm cylinder

3.

Boom cylinder

4.

Control console

5.

Operator's seat

6.

Engine hood

7.

Drive sprocket

8.

Drive unit

9.

Swivel frame

10.

Idler

11.

Swing block

12.

Dozer cylinder

13.

Dozer blade

14.

Bucket

15.

Bucket linkage 1

16.

Bucket linkage 2 and 3

17.

Arm

18.

Bucket cylinder

19.

Handrail

Summary of Contents for K008-5

Page 1: ...GB COMPACT EXCAVATOR MODELS K008 5 U10 5 OPERATING INSTRUCTIONS W9215 8135 1 Original 06 2021...

Page 2: ...re not part of any previously ex isting agreement commitment or legal relationship nor do they constitute an amendment this All responsibilities are taken from the respective sales contract which cont...

Page 3: ...08 5 29 Locking the control lever U10 5 29 Locking the swivel frame 30 Engine emergency stop 30 Protective structure of roll over safety bar 31 Seat belt 32 Hazards coming from the hydraulic system 32...

Page 4: ...elt check 70 Exhaust system leakage check 70 Hydraulic oil level check 71 Water separator check 71 Lubrication 72 Fuel level check 74 Setting up the workplace 74 Getting on the machine 74 K008 5 74 U1...

Page 5: ...09 Refuelling the excavator 109 Bleeding the fuel system 109 Replacing the fuses 110 Fuse layout of the fuse box 111 Opening and closing the engine hood 112 Replacing the bucket 113 Anti theft system...

Page 6: ...joints check 148 Tightening torque for screws 148 Tightening torque for hose clamps 148 Tightening torque for hydraulic hoses 148 Tightening torque for hydraulic pipes 149 Tightening torque for hydra...

Page 7: ...patibility EN Europ ische Norm European standard GL Ground level h Hour incl including ISO International Organisation for Standardisation kg kilogramme km h kilometre per hour kN kilonewton kV kilovol...

Page 8: ...Lower boom Arm dump Arm crowd Bucket crowd Bucket dump Indicator coolant temperature Service interval indicator Set clock indicator Swivel boom left Swivel boom right Dozer up Dozer down Lever direct...

Page 9: ...tructions apply for all models Differences are highlighted e g K008 5 or U10 5 The terms front and direction of travel refer to the view of the op erator when seated on the operator s seat Forward dir...

Page 10: ...7 6 kW 87 9 dB A 90 dB A Referred standards EN 474 1 2006 A5 2018 except Annex G EN 474 5 2006 A3 2013 Notified body T V S D Industrie Service GmbH Notified Body 0036 for EC Directive 2000 14 EC Weste...

Page 11: ...A Referred standards EN 474 1 2006 A5 2018 except Annex G EN 474 5 2006 A3 2013 Notified body T V S D Industrie Service GmbH Notified Body 0036 for EC Directive 2000 14 EC Westendstrasse 199 D 80686 M...

Page 12: ...who have completed 18 years of age were instructed in the operation of the excavator who have proven their qualification to the owner employer and who can be ex pected to perform their duties in a re...

Page 13: ...over safety bar Spare parts When ordering spare parts please always provide the following information Machine s product identification number and year of construction see type plate Designation type o...

Page 14: ...12 W9215 8135 1 06 2021 General information...

Page 15: ...d safety regulations These operating instructions in particular the safety instructions must be followed by all persons working near or with the excavator Above and beyond this the safety rules and re...

Page 16: ...ine improper starting operation and maintenance of the machine operation of the machine with malfunctioning safety devices or improperly installed or non operational safety and protective devices igno...

Page 17: ...prevent damage to the excavator or other property Identifies operating procedures that must be followed exactly to prevent danger to persons Identifies possible hazards in the handling of batteries I...

Page 18: ...protective devices using the machine with safety and protective devices that have been tampered with starting the machine by bypassing the battery terminals starting the machine when the operator is n...

Page 19: ...ormance or max lateral sway driving fast on muddy or uneven terrain driving fast on sloping terrain driving fast and operating another control at the same time using the machine after improperly perfo...

Page 20: ...ust provide a battery powered floodlight or a torch in order to illuminate the work area during maintenance work in the event of an emergency as well as a padlock in order to lock the engine compartme...

Page 21: ...be determined directly at the workplaces subject to actually existing conditions other noise sources special operating conditions sound reflections Depending on the actual noise emissions the owner mu...

Page 22: ...damaged or missing safety labels with new ones from your KUBOTA dealer If a component with glued on safety labels is replaced with a new part make sure that the new labels are affixed to the same loc...

Page 23: ...isk of fire from inflammable diesel fuel Inflammatory vapours can occur in the fuel tank which may go up in flames as a result of an ignition source Do not use open flames in the vicinity of the fuel...

Page 24: ...h the seat belt fastened Only operate the machine with the roll over safety bar folded down and without the seat belt fastened when passing through a low point on level ground 3 Code RD579 5755 0 Dang...

Page 25: ...hin the swinging range of the boom Ensure safe distance to obstacles and sufficient freedom of move ment 2 Code RA028 5728 0 Mortal danger by crushing Low safe distance to the excavator and to obstacl...

Page 26: ...ructure or swivel frame Do not step beyond the front part of the boom swing pedal Please read the operating instructions before commissioning 2 Code 69198 5784 0 Risk of accidents due to incorrect ope...

Page 27: ...belt drive can pull in and crush limbs Switch off the engine before working in the engine room Ensure that the engine and all the engine parts have come to a complete standstill Do not reach into rota...

Page 28: ...26 W9215 8135 1 06 2021 Safety rules 1 Code RA058 5746 0 Max lifting capacity when rotating up to 360 K008 5 Code RA168 5746 0 Max lifting capacity when rotating up to 360 U10 5 1...

Page 29: ...nger zone of the front attachments Standing in the danger zone while the front attachments are moving suddenly can lead to severe injury or even death Surfaces can be hot and lead to burns Do not stan...

Page 30: ...hit the swivel frame Read the Operating Instructions for the attachment 2 Code RB456 5783 0 Mortal danger by crushing Low safe distance to the excavator and to obstacles can prevent an emergency exit...

Page 31: ...lower position Locking the control lever U10 5 If the left or the right control console 2 is raised completely with the control lever lock 1 then the hydraulic functions of the following controls will...

Page 32: ...ame are locked together Engine emergency stop The engine turns off when the starter switch 2 is switched to the STOP position If the engine cannot be turned off please operate the engine emer gency st...

Page 33: ...contact your KUBOTA dealer Do not repair Never operate the excavator without the protective structure Never operate the machine with a higher operating weight than the maximum permissible total weigh...

Page 34: ...ydraulic oil vapours mist should be taken to a doctor immediately If leaks have occurred in the hydraulic system the excavator may not be placed into operation or if in operation operation must cease...

Page 35: ...nd mufflers must be checked daily for leaks damage and any loose or missing joints Leaking or damaged exhaust system components must be replaced or repaired before starting up the machine Always keep...

Page 36: ...34 W9215 8135 1 06 2021 Safety rules...

Page 37: ...or recovery vehicle Observe the admissible values for the towed load and the vertical load during recovery see Specifications page 44 Safety rules while loading with a crane Crane and lifting gear mus...

Page 38: ...he ramp The guide is responsible for ensuring safe load ing Only move the machine when instructed to do so by the guide The operator and guide must maintain constant eye contact If the operator cannot...

Page 39: ...rs are fully retracted Also see the Operating the controls during excavation work section page 91 Bring the boom in line with the longitudinal axis of the swivel frame Bucket cylinders and arm cylinde...

Page 40: ...protect the machine Slightly tension the lifting gear with the crane see figure Always keep the machine level Be sure that the centre line of the crane hook is aligned as closely as possible with the...

Page 41: ...d in the loading area or in close proximity to that area while operating the machine on the ramp and in the loading area e g when driving onto the ramp or when rotating the swivel frame Guides must ma...

Page 42: ...fig ure Secure the machine in front of and behind the chains and the dozer to prevent it from slipping e g using wooden beams 2 Secure the machine using appropriate and labelled lashing ma terial 1 Af...

Page 43: ...Description of the excavator W9215 8135 1 41 06 2021 DESCRIPTION OF THE EXCAVATOR Model overview The excavator is available in two different models K008 5 and U10 5 Model K008 5 Model U10 5...

Page 44: ...42 W9215 8135 1 06 2021 Description of the excavator Dimensions The dimensions of the models K008 5 and U10 5 can be found in the following figures and tables Dimensions of the K008 5 U10 5...

Page 45: ...ges A B C D E F G H I J K K008 5 245 300 700 860 2260 840 700 860 2870 2030 1720 1380 1120 U10 5 355 435 750 990 2260 920 750 990 3050 2210 1800 1550 1260 L M N O P Q R S T U V K008 5 1420 1950 200 18...

Page 46: ...1019 8 Performance Swivel speed Swivel frame 1 min 8 3 8 3 Vehicle speed Travel speed km h 4 0 Low speed km h 2 0 2 0 Ground pressure without operator kPa kgf cm 28 1 0 29 29 0 0 30 Climbing performan...

Page 47: ...Idling m s RMS 0 5 0 5 Prepared for operation with original 17 5 kg KUBOTA bucket Machine weight incl operator 75 kg The CO2 measurement is based on the check carried out for an engine representative...

Page 48: ...oduct identification number The machine s product identification number 1 is stamped on the swivel frame near the swing bracket The serial number can be determined based on the product identi fication...

Page 49: ...he excavator W9215 8135 1 47 06 2021 Protective cover for the operating instructions Operating instructions Grease gun Filter wrench Two ignition keys Screw for setting the auxiliary port pedal Spare...

Page 50: ...48 W9215 8135 1 06 2021 Description of the excavator...

Page 51: ...1 12 13 14 15 16 17 18 19 1 Boom 2 Arm cylinder 3 Boom cylinder 4 Control console 5 Operator s seat 6 Engine hood 7 Drive sprocket 8 Drive unit 9 Swivel frame 10 Idler 11 Swing block 12 Dozer cylinde...

Page 52: ...ctions Operator s place The operator s place is located in the middle of the machine It includes the following control elements 1 Working light 2 Control console 3 Selector lever for the dozer extenda...

Page 53: ...Assembly and functions W9215 8135 1 51 06 2021 4 Operator s seat 5 Seat belt 6 Lever for the engine hood 7 Swivel frame lock 8 Roll over safety bar 4 5 6 7 8 K008 5 4 5 6 7 8 U10 5...

Page 54: ...ht control lever 5 Horn switch 6 Dozer control lever 7 Starter Switch 8 Boom swing pedal 9 Displays and indicators 11 Control lever lock 12 Auxiliary port pedal 13 Throttle lever The control console c...

Page 55: ...Horn switch 6 Dozer control lever 7 Starter Switch 8 Boom swing pedal 9 Displays and indicators 10 Fast drive position pedal 11 Control lever lock not shown 12 Auxiliary port pedal 13 Throttle lever...

Page 56: ...y port 2 can be controlled proportionally infinitely variable 7 Starter Switch The starter switch serves as the master switch for the entire machine and as switch for pre glowing and start ing the eng...

Page 57: ...icator lights up when the starter switch is switched to the RUN position The charge lamp goes off as soon as the engine has started 4 Time meter The time meter indicates in intervals of 0 1 hours i e...

Page 58: ...e the arm See the table below for details The figure shows in connection with the following table the functions of the left and right control levers 2 Left drive lever With the drive levers the excava...

Page 59: ...ol lever lock prevents the operator from inadvertently activating the control levers 8 Auxiliary port pedal The auxiliary port pedal is used to operate an implement 9 Throttle lever The engine speed c...

Page 60: ...components Working light For illuminating the working area a working light 1 is installed to the right of the boom This light can be switched on and off using the switch 2 Fuse box The fuse box 1 is p...

Page 61: ...fuel filter with the water sep arator Battery The main battery 1 is located on the rear center of the vehicle un der the engine hood Battery isolator The battery isolator 1 can be used to cut off the...

Page 62: ...and functions Tray The tray 1 is positioned at the rear of the operator s seat The tray 1 is positioned at the rear of the operator s seat Tool compartment The tool compartment 1 is located below the...

Page 63: ...Assembly and functions W9215 8135 1 61 06 2021 Fuel tank filler opening The fuel tank filler opening 1 is positioned to the left in front of the engine under the engine hood...

Page 64: ...y a lockable engine hood 2 1 4 5 6 7 8 11 9 10 12 13 14 15 16 17 18 3 1 Radiator 2 Coolant expansion reservoir 3 Fuse box 4 Cock 5 Fuel filter with water separator 6 Battery 7 Engine hood lock 8 Hydra...

Page 65: ...s the boom swing pedal and the auxiliary port pedal activate the valve for the corresponding cylinders drive unit or the implement itself The hydraulic oil tank contains the suction filter and the ret...

Page 66: ...tor The accumulator allows the boom and the arm to be lowered in case of an engine failure The drive levers the boom swing pedal and the auxiliary port pedal activate the valve for the corresponding c...

Page 67: ...ternal damage and operability and the pre start checks must be carried out If damage is detected the machine should only be taken into operation after the damage has been repaired Wear tight fitting w...

Page 68: ...sion of an adult Never let children play on the machine or attachments Be particularly careful when manoeuvring Look behind and down below on the machine and ensure that there are no children in the m...

Page 69: ...sponsible for the work must check if there are any underground power lines in the proposed working area The owner of the machine or the person responsible for the work must ensure local regional and n...

Page 70: ...low load do not let it warm up at idling position Do not overload the excavator Pre operational services Open the engine hood page 112 After completing the work close the engine compartment cover and...

Page 71: ...stick 1 and wipe it with a clean cloth Insert the oil dipstick completely and pull it out again The oil level should be in the A area If the oil level is too low add en gine oil page 136 Coolant level...

Page 72: ...f cutting and crushing through rotating parts The rotating fans can cut into limbs and the rotating belt drive can pull in and crush limbs Switch off the engine before working in the engine room Ensur...

Page 73: ...round Check the oil level in the sight glass 1 The oil level should be 1 2 to 3 4 of the way up the sight glass Care fully check the position of the hydraulic cylinders again before top ping up the oi...

Page 74: ...as shown in the figure Lock the control lever Stop the engine page 81 Remove the ignition key See Operating the controls during excavation work page 91 Lubricate all greasing points see figure below...

Page 75: ...Operation W9215 8135 1 73 06 2021 Wipe emerged grease off immediately and store dirty cleaning cloths in the containers provided for disposal...

Page 76: ...e 30 Getting on the machine K008 5 Raise the control lever lock completely page 29 Hold the hand rail tightly and get on to the machine Sit down on the operator s seat Ensure that the fuel tank is not...

Page 77: ...tor s seat Horizontal seat adjustment seat stand off Pull the horizontal seat adjustment lever 1 up and move the seat to the desired position by moving it forward or back then release the lever The co...

Page 78: ...the seat 1 Field of view within a radius of 12 m 2 Field of view in the immediate area Take a seat in the operator s seat and adjust the seat page 75 If the engine compartment cover is not locked the...

Page 79: ...lity conditions then the machine operator must carry out a new risk assessment for the changed visibility conditions The operator can use the Field of view section in these operating instructions as a...

Page 80: ...ns in the vicinity of the excavator by briefly honking the horn Make sure that the engine compartment cover is locked and secured with a padlock Make sure that all operational controls are in the neut...

Page 81: ...r 1 between medium and maximum en gine speed At engine operating temperature Set the throttle lever 1 to idle speed The excavator is equipped with an anti theft system If the excavator is started with...

Page 82: ...has started The switch will return automatically to the RUN position Set the throttle lever to idle speed and warm up the engine for approx 5 minutes At engine operating temperature Turn the starter...

Page 83: ...to be stopped to take the excavator out of operation the services for placing the ex cavator out of operation page 105 must be carried out If the engine oil pressure indicator lights up during operati...

Page 84: ...or stability and verify whether there are holes or other potential obstacles Mortal danger by crushing When staying in the danger zone and in the case of a suddenly starting machine there is the dange...

Page 85: ...Drive slowly downhill do not allow the vehicle speed to in crease uncontrollably When driving the bucket should be approx 200 to 400 mm A above the ground see figure Raise the dozer blade to the top...

Page 86: ...and the swivel frame of the machine when adjusting the track width Lower the dozer boom arm and attachments to the ground Turn off the engine and secure it against restarting by removing the ignition...

Page 87: ...rushing Risk of being crushed between chains and the swivel frame of the machine when adjusting the track width Lower the dozer boom arm and attachments to the ground Turn off the engine and secure it...

Page 88: ...t of the safety bar downward Swivelling the roll over safety bar upward is effected in reverse order Take care to assure that your hands are not crushed during the downward movement The excavator must...

Page 89: ...ion U10 5 To drive faster press the fast drive position pedal 1 while driv ing When the fast drive position pedal is no longer activated the machine automatically returns to the normal drive position...

Page 90: ...in neutral push the left drive lever forward In this case the turning radius is determined by the right track A The excavator makes a right turn Turns are described for the forward direction of trave...

Page 91: ...ntre of the vehicle is its vertical axis A Turning on the spot to the right Driving uphill and downhill When driving on gradients raise the bucket approx 200 to 400 mm A above the ground see figure Wh...

Page 92: ...objects get stuck in the rubber crawl er Foreign objects lead to excessive crawler wear and can cause it to break The crawler can become blocked due to too much dirt and sand In this case reverse the...

Page 93: ...sory Never use the bucket as a hammer to drive posts into the ground Do not drive or dig with the bucket teeth rammed into the ground When digging do not dig the bucket deeply into the ground Instead...

Page 94: ...the dozer control lever 1 forward figure The dozer moves as shown in the figure When using a wider or deeper bucket take good care when swinging or retracting the front attachments to make sure that t...

Page 95: ...ll the right control lever back figure To lower the boom push the right control lever forward figure The boom moves as shown in the figure Control lever Movement Right control lever 1 Lower boom 2 Rai...

Page 96: ...10 5 To raise the boom pull the right control lever back figure To lower the boom push the right control lever forward figure The boom moves as shown in the figure Watch the boom during lowering so th...

Page 97: ...n W9215 8135 1 95 06 2021 Operating the arm K008 5 To dump the arm push the left control 1 lever forward fig ure To crowd the arm pull the left control lever back figure The arm moves as shown in the...

Page 98: ...8135 1 06 2021 Operation Operating the arm U10 5 To dump the arm push the left control 1 lever forward fig ure To crowd the arm pull the left control lever back figure The arm moves as shown in the f...

Page 99: ...o crowd digging the bucket move the right control lever 1 to the left figure To dump empty the bucket move the right control lever to the right figure The bucket moves as shown in the figure When crow...

Page 100: ...crowd digging the bucket move the right control lever 1 to the left figure To dump empty the bucket move the right control lever to the right figure The bucket moves as shown in the figure When crowd...

Page 101: ...lever 1 to the left figure To turn clockwise move the left control lever to the right figure The turning operation takes place as shown in the figure No person is allowed to stand in the swivel area...

Page 102: ...lever 1 to the left figure To turn clockwise move the left control lever to the right figure The turning operation takes place as shown in the figure No person is allowed to stand in the swivel area...

Page 103: ...e figure details the swing movement No person is allowed to stand in the swing area during the movement Do not move the foot outside the front part of the boom swing pedal risk of bruising Swing caref...

Page 104: ...chments such as a folding shovel Due to the direct return the folding shovel can open by itself as a result of the force of gravity Risk of injury due to leaking hydraulic oil Hydraulic oil can leak a...

Page 105: ...Pressure relief of the hydraulic system K008 5 Lower front attachments and dozer completely Turn the starter switch to the STOP position Wait until the engine has come to a standstill Turn the starte...

Page 106: ...Turn the starter switch to the STOP position Wait until the engine has come to a standstill Turn the starter switch to the RUN position Make sure the control lever lock 3 engages Move control levers...

Page 107: ...ey The key must remain with the operator Unbuckle the seat belt Check the excavator for external damage and for leaks Any damage or leak must be repaired before the next start In case of a heavy accum...

Page 108: ...uring the winter season The excavator must be cleaned after work is finished page 132 Special attention must be paid to the crawl ers the front attachments and the piston rods of the hydraulic cylinde...

Page 109: ...amp turns off after starting Disconnect the jumper cable on the frame of the excavator first and then on the negative terminal of the help ing vehicle Disconnect the second jumper cable from the posit...

Page 110: ...ngine manually Engine emergency stop If the engine cannot be stopped with the key it can be stopped man ually To stop the engine pull the knob 1 until the engine stops After the engine has stopped pus...

Page 111: ...t the engine will stop again In this case repeat the procedure When refuelling the excavator smoking an open flame or other sources of ignition are not allowed The danger zone has to be clearly marked...

Page 112: ...wn fuse The fuse layout is shown in the next section Blown fuses may only be replaced with fuses of the same type and same rating The bypassing of fuses for example with a wire is not allowed If the m...

Page 113: ...of the step K008 5 Close the door of the front control box rear cover U10 5 Fuse layout of the fuse box Main fuse 30 A Alternator fuse 30 A 1 Regulator 10 A Easy checker 10 A Lever lock 5 A Engine st...

Page 114: ...lose pull up the lever 1 at the mounting 2 then flip the engine hood forward until it snaps in Secure the engine compartment cover with a padlock Risk of burns on hot components Surfaces can be hot an...

Page 115: ...machine However it cannot prevent theft completely If the starter switch is set to STOP the indicator light 1 is illuminat ed indicating the activation of the anti theft system Make sure that the indi...

Page 116: ...will sound for 30 seconds The signal will continue to sound even if the starter switch is turned to the STOP position again or the key is removed within this time period When a key registered for thi...

Page 117: ...re no persons within the machine s danger area It is essential to warn persons in the vicinity of the machine by briefly honking the horn Make sure that all operational controls are in the neutral pos...

Page 118: ...r switch 6 Press the selector switch connected with the red and blue colour wire harness Do not turn the key at this point If the key is in the RUN position turn it back to the STOP position B A C I I...

Page 119: ...ll out key indicator blinks 8 Pull out the red key 9 The insert key indicator blinks 10 Insert black key into the starter switch Do not turn the key at this point If the key is in the RUN position tur...

Page 120: ...urn key into RUN position to complete the registration process 13 One after the other insert all registered black keys into the starter switch and check whether the engine can be started using these k...

Page 121: ...be ensured If troubleshooting of the excavator calls for the bucket to be raised the operator may not stand in the area of the front attachments unless the front attachments are secured against inadv...

Page 122: ...page 133 Cooling system components leak ing Check the cooling system for leaks Please contact your KUBOTA deal er V belt too loose Check and adjust the V belt tension page 134 Charge lamp lights up V...

Page 123: ...nnel Red Faulty battery charger circuit Charging error Check the V belt When the V belt is OK let the engine run until indicator goes out If the indicator does not go out contact skilled personnel Red...

Page 124: ...llever lock Control lever lock solenoid shorts PiPiPiPiPiPi Continuous sounds There is a failure in the control lever lock Engine may be start ed but the machine cannot move Inform your KUBOTA dealer...

Page 125: ...s eye protection ear protection and breathing masks The owner employ er bears the main responsibility for the PPE which is specified by the safety rules for particular types of ac tivity Maintenance c...

Page 126: ...on the machine Repairs on the machine may only be carried out by trained personnel If repairs are carried out on load bearing parts for example welding on frame parts the work has to be checked by a q...

Page 127: ...Maintenance W9215 8135 1 125 06 2021...

Page 128: ...aily 69 Engine oil level Check Daily 69 Coolant level Check Daily 69 V belt Check Daily 70 Radiator Check Daily 70 Hydraulic oil level Check Daily 71 Water separator Check Daily 71 Fuel level Check Da...

Page 129: ...e oil level Check Daily 69 Coolant level Check Daily 69 V belt Check Daily 70 Radiator Check Daily 70 Hydraulic oil level Check Daily 71 Water separator Check Daily 71 Fuel level Check Daily 74 Front...

Page 130: ...500 Nuts and bolts Check 100 h 148 Coolant hoses and hose clamps Check 250 h 134 V belt Adjust 250 h 134 Engine oil and oil filter Change 500 h 135 Fuel filter 4 Change 500 h 138 Return filter 3 Chang...

Page 131: ...hose clamps Check 250 h 134 V belt Adjust 250 h 134 Engine oil and oil filter Change 500 h 135 Fuel filter 4 Change 500 h 138 Return filter 3 Change Please contact your KUBOTA dealer 1000 h Hydraulic...

Page 132: ...5 KUBOTA LLC N 50F mixing ratio 50 Always use distilled water to mix with anti freeze Always follow the re commendations of the coolant manufacturer for the mixing ratio Do not mix with other coolants...

Page 133: ...e lubricants are used by the manufacturer for the initial filling Further information can be found on Japan Lubricating Oil Society s website JALOS Only use fuels with a maximum sulphur content of 10...

Page 134: ...er for plastic parts Before cleaning shut down the engine and secure it against starting If a steam cleaner is used for cleaning the excavator do not direct the steam jet at electric compo nents Do no...

Page 135: ...r cap 2 by turning it anticlockwise The coolant level should be at the lower mark of the filler plug if not add coolant Refit the radiator cap and close the expansion reservoir Close the engine hood a...

Page 136: ...hose connections to the engine coolant expansion reservoir and the radiator for condition cracks bulg es hard spots and firm seating of the clamps If necessary have the hoses replaced by trained perso...

Page 137: ...er wrench by turning it anticlockwise Coat the sealing ring of the new oil filter with engine oil Install and tighten the oil filter by hand Do not use the filter wrench The engine oil change must be...

Page 138: ...minutes and then stop it Check the oil level after 5 minutes Pull out the oil dipstick 1 and wipe it with a clean cloth Insert the oil dipstick completely and pull it out again The oil level should be...

Page 139: ...ck Air filter element check clean Open the engine hood page 112 Open the clips 3 and remove the cover 4 Pull the outer filter element 2 out of the air filter case 6 and check it for dirt Clean the air...

Page 140: ...C position Remove the filter cup retainer 4 while holding the filter cup 3 Remove the filter cup and filter Clean the filter cup with clean diesel fuel Replace the fuel filter 2 and the sealing rings...

Page 141: ...135 1 139 06 2021 Draining water from the fuel tank Place a container with a minimum capacity of 20 l under the fuel drain plug Remove the drain plug 1 and drain the water Install the drain plug with...

Page 142: ...w in the oil filler cap Start the excavator and operate all control functions Check again the oil level of the hydraulic system Close the engine hood and secure it with a padlock Pay attention to utmo...

Page 143: ...dlock The battery can become damaged or may explode if the following instructions are not observed Reg ular maintenance can extend the life cycle of the battery considerably Never charge or use the ba...

Page 144: ...cumstances If clothing skin or eyes have come into contact with battery acid rinse the affected parts immediately with water If the eyes are affected immediately seek medical attention Neutralise spil...

Page 145: ...and cable clamps with petroleum jelly Install the battery in the swivel frame and fasten it with the battery retainer Make sure that the battery is in stalled tightly Do not operate the excavator with...

Page 146: ...ion of the swivel gear Fill a total of approx 50 g of grease approx 20 shots with the grease gun Refer to the Recommended lubri cants section page 130 When moving the swivel frame make sure no person...

Page 147: ...rticular attention to stones between the crawler and sprocket or idler Clean the area of the crawler tensioning cylinder Swivel the swivel frame 90 to the direction of travel as shown in the figure Lo...

Page 148: ...Recheck the crawler tension readjusting it if necessary Perform the procedures on the second crawler Crawler tension adjust Tightening the crawlers Position the grease gun on the grease nipple 1 Pump...

Page 149: ...ck all accessible electric cables connectors and connections for condition and security Repair or replace damaged parts Check the fuse box and fuse holders for oxidation and dirt clean if necessary Ch...

Page 150: ...6 1 8 2 1 23 5 27 5 2 4 2 8 29 4 34 3 3 0 3 5 M 10 39 2 45 1 4 0 4 6 48 1 55 9 4 9 5 7 60 8 70 6 6 2 7 2 M 12 62 8 72 6 6 4 7 4 77 5 90 2 7 9 9 2 103 0 117 7 10 5 12 0 M 14 107 9 125 5 11 0 12 8 123 6...

Page 151: ...75 80 15x1 5 M22x1 5 30 90 100 16x2 M24x1 5 32 110 120 18x2 M26x1 5 36 130 140 22x2 M30x2 41 140 160 25x2 5 M36x2 27 60 65 15x1 5 M22x1 5 for ED 2 only Thread Wrench size mm Torque Nm Pipe size mm Th...

Page 152: ...150 W9215 8135 1 06 2021 Maintenance...

Page 153: ...appraisal and evaluation neutral and must not be influenced by personal eco nomic or operational interests The inspection is a visual and functional check of all components for condition and complete...

Page 154: ...152 W9215 8135 1 06 2021 Safety inspection...

Page 155: ...se Storage conditions The storage place must have a sufficient load bearing capacity for the weight of the excavator The storage place must be frost free dry and well ventilated Measures before taking...

Page 156: ...necessary Install the battery page 143 Check the safety devices for proper operation Carry out the pre operational services page 68 If damage is detected during start up repair the damage before proc...

Page 157: ...states Dozer up and down 2 Over front end dozer down 3 Over front end dozer up Dimensions for the arm see Arm version table in the Dimensions section page 42 Do not lift loads which exceed the values...

Page 158: ...e to avoid any risk of tipping slipping or other potential risks implied when lifting loads The operator must Pick up the load at the centre Avoid moving the machine abruptly Make sure the load does n...

Page 159: ...Lifting capacity of the excavator W9215 8135 1 157 06 2021 Max lifting capacity when rotating up to 360 K008 5 Arm 890 mm U10 5 Arm 890 mm...

Page 160: ...20 1500 1 8 0 18 1000 2 4 0 24 2 0 0 21 1 7 0 17 500 3 4 0 34 2 3 0 23 1 7 0 17 1 5 0 15 GL 0 6 0 0 61 3 4 0 35 2 2 0 23 1 5 0 16 500 4 9 0 50 2 9 0 30 1 9 0 20 1000 3 6 0 37 2 1 0 22 1 3 0 13 1500 2...

Page 161: ...18 1500 1 9 0 19 1 8 0 19 1000 3 1 0 31 2 3 0 24 1 9 0 19 500 4 4 0 45 2 7 0 27 2 0 0 20 1 5 0 15 GL 0 4 1 0 42 2 6 0 27 1 9 0 19 500 6 0 0 61 3 4 0 35 2 3 0 23 1 6 0 16 1000 2 6 0 26 1 7 0 18 1500 2...

Page 162: ...160 W9215 8135 1 06 2021 Lifting capacity of the excavator...

Page 163: ...the rotary beacon switch The switch 1 is located at the control console beside the display indicators Actuate the button switch 1 to switch the rotary beacon on and off When the button switch is on t...

Page 164: ...operating the excavator Various attachments are nev ertheless of limited use only When replacing the bucket make sure to wear eye protection a helmet and protective gloves During attaching and detachi...

Page 165: ...the bucket is exposed If a new bucket is not to be attached right away insert the O rings bolts and spacers into the bearing boreholes and se cure them from being lost with the safety pins Attaching t...

Page 166: ...earing borehole of the bucket linkage 1 with the bearing borehole 2 on the bucket Drive the bolts into the bearing borehole Screw on the safety pins in order to hold the bolts in position Insert the O...

Page 167: ...Accessories W9215 8135 1 165 06 2021...

Page 168: ......

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