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1-S29
GR1600EC2, WSM
ENGINE
Pistons
1. Turn the flywheel and bring the piston to top dead center.
2. Draw out the piston upward by lightly tapping it from the bottom
of the crankcase with the grip of a hammer.
3. Draw out the other piston in the same method as above.
(When reassembling)
• Before inserting the piston into the cylinder, apply enough engine
oil to the piston.
• When inserting the piston into the cylinder, face the mark on the
connecting rod to the injection pump.
IMPORTANT
■
• Do not change the combination of cylinder and piston. Make
sure of the position of each piston by marking. For example,
mark “1” on the No. 1 piston.
• When installing the piston into the cylinder, place the gaps
of all of the piston rings as shown in the figure.
• Carefully insert the pistons using a piston ring compressor
(1). Otherwise, their chrome-plated section may be
scratched, causing trouble inside the cylinder.
W10277450
(1) Piston Ring Compressor
(A) Top Ring Gap
(B) Second Ring Gap
(C) Oil Ring Gap
(D) Piston Pin Hole
(a) 0.785 rad. (45
°
)
(b) 0.785 rad. (45
°
)
(c) 1.57 rad. (90 °)
KiSC issued 07, 2006 A
Summary of Contents for GR1600EC2
Page 1: ...GR1600EC2 WORKSHOP MANUAL KiSC issued 07 2006 A...
Page 7: ...5 GR1600EC2 WSM SAFETY INSTRUCTIONS KiSC issued 07 2006 A...
Page 8: ...6 GR1600EC2 WSM SAFETY INSTRUCTIONS KiSC issued 07 2006 A...
Page 11: ...9 GR1600EC2 WSM DIMENSIONS DIMENSIONS KiSC issued 07 2006 A...
Page 12: ...G GENERAL KiSC issued 07 2006 A...
Page 61: ...1 ENGINE KiSC issued 07 2006 A...
Page 118: ...2 TRANSAXLE KiSC issued 07 2006 A...
Page 164: ...3 BRAKES KiSC issued 07 2006 A...
Page 174: ...4 FRONT AXLE KiSC issued 07 2006 A...
Page 182: ...5 STEERING KiSC issued 07 2006 A...
Page 192: ...6 ELECTRICAL SYSTEM KiSC issued 07 2006 A...
Page 224: ...7 MOWER KiSC issued 07 2006 A...
Page 225: ...CONTENTS MECHANISM 1 POWER TRANSMISSION 7 M1 2 LIFTING MECHANISM 7 M2 KiSC issued 07 2006 A...