S-102
03-M-DI Series, WSM
DIESEL ENGINE
[2] DISASSEMBLING AND ASSEMBLING
CAUTION
• While the engine is running and or just after it stops, the turbocharger is hot, be careful not to touch the
turbocharger.
NOTE
Q
• When detaching and attaching the turbocharger assembly, be very careful not to allow dust, dirt and other
foreign matters in the oil pipes.
• When the turbocharger assembly has been replaced, pour fresh engine oil through the oil filter port of the
turbocharger.
• Before starting the engine, make sure that the air cleaner is in position.
Air Cleaner and Muffler
1. Remove the intake pipe (1).
2. Remove the inlet pipe 1 (2).
3. Remove the muffler (3).
(When reassembling)
• Replace the gasket with new one.
W1070719
Oil Pipe
1. Remove the joint bolt (1), (2) and take off the oil pipe 1 (3).
2. Remove the bolts (4) and release the clamp (5).
3. Disconnect the oil pipe 2 (6) and pipe 4 (7).
(When reassembling)
• Pour fresh engine oil through the oil filter port of the turbocharger.
• Replace the gaskets with new one.
• Be careful not to allow dust, dirt and other foreign matters in the
oil pipes.
NOTE
Q
• Tape or plug all opening to prevent foreign matters from
damaging the oil cavities in the turbocharger.
W1070836
Turbocharger
1. Remove the bolt (1).
2. Take off the turbocharger assemble (2).
(When reassembling)
• Replace the gasket with new one.
W1071031
(1) Intake Pipe
(2) Inlet Pipe 1
(3) Muffler
(1) Joint Bolt
(2) Joint Bolt
(3) Oil Pipe 1
(4) Bolt
(5) Clamp
(6) Oil Pipe 2
(7) Oil Pipe 4
(1) Bolt
(2) Turbocharger Assemble
KiSC issued 10, 2009 A
