S-11
03-M-DI Series, WSM
DIESEL ENGINE
ENGINE BODY (Continued)
W1013874
Item
Factory Specification
Allowable Limit
Balancer Shaft Journal 2 to Balancer Shaft
Bearing 2 (Balancer Model Only)
Balancer Shaft Journal 2
Balancer Shaft Bearing 2
Clearance
O.D.
I.D.
0.030 to 0.111 mm
0.00118 to 0.00437 in.
41.934 to 41.950 mm
1.65094 to 1.65157 in.
41.980 to 42.045 mm
1.65275 to 1.65531 in.
0.2 mm
0.0079 in.
–
–
Balancer Shaft Journal 3 to Balancer Shaft
Bearing 3 (Balancer Model Only)
Balancer Shaft Journal 3
Balancer Shaft Bearing 3
Clearance
O.D.
I.D.
0.020 to 0.094 mm
0.00079 to 0.00370 in.
21.947 to 21.960 mm
0.86405 to 0.86456 in.
21.980 to 22.041 mm
0.86535 to 0.86775 in.
0.2 mm
0.0079 in.
–
–
Piston Pin Bore
I.D.
25.000 to 25.013 mm
0.98425 to 0.98476 in.
25.05 mm
0.9862 in.
Top Ring to Ring Groove
D1703-M-DI
D1803-M-DI
V2203-M-DI
V2403-M-DI
Clearance
0.050 to 0.090 mm
0.0020 to 0.0035 in.
0.2 mm
0.0079 in.
Second Ring to Ring
Groove
D1503-M-DI
D1503-M-DI-T
D1703-M-DI
D1803-M-DI
V2203-M-DI
V2403-M-DI
Clearance
0.093 to 0.128 mm
0.0037 to 0.0050 in.
0.050 to 0.090 mm
0.0020 to 0.0035 in.
0.2 mm
0.0079 in.
0.2 mm
0.0079 in.
Oil Ring to Ring Groove
D1503-M-DI
D1503-M-DI-T
D1703-M-DI
D1803-M-DI
V2203-M-DI
V2403-M-DI
Clearance
0.020 to 0.060 mm
0.0008 to 0.0021 in.
0.030 to 0.070 mm
0.0012 to 0.0028 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
Top Ring
Ring Gap
0.20to 0.35 mm
0.0079 to 0.0138 in.
1.25 mm
0.0492 in.
Second Ring
D1503-M-DI
D1503-M-DI-T
D1703-M-DI
D1803-M-DI
V2203-M-DI
V2403-M-DI
Ring Gap
0.30 to 0.45 mm
0.0118 to 0.0177 in.
0.40 to 0.55 mm
0.0157 to 0.0217 in.
0.35 to 0.50 mm
0.0138 to 0.0197 in.
1.25 mm
0.0492 in.
1.25 mm
0.0492 in.
1.25 mm
0.0492 in.
KiSC issued 10, 2009 A
