Kubota 28131501 Operator'S Manual Download

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OPERATOR

’

S MANUAL

PTO-X DRIVEN - GRASS
COLLECTION SYSTEM

48”, 54” & 60” DECKS

Model# 28131501

2016-NEWER

MODEL YEAR:

Z400 Kommander Pro

PECO

MANUAL PART#: Q0514

FIRST RELEASE - MAY 2017

ASSEMBLY OPERATION MAINTENANCE

Summary of Contents for 28131501

Page 1: ...RASS COLLECTION SYSTEM 48 54 60 DECKS Model 28131501 2016 NEWER MODEL YEAR Z400 Kommander Pro P P P PECO PECO PECO PECO PECO PECO P P P P P P P P PECO PECO R R R MANUAL PART Q0514 FIRST RELEASE MAY 2017 ASSEMBLY OPERATION MAINTENANCE ...

Page 2: ...ecifications 36 Troubleshooting 37 SAFETY 1 Read the operator s manual carefully and familiarize yourself with the proper use of your attachment Do not allow anyone who is not acquainted with the Safety Instructions to use your attachment 2 Know the controls and how to stop them quickly READ THE OPERATOR S MANUAL 3 Do not allow children to operate the machine Do not allow adults to operate it with...

Page 3: ...VED This symbol is used to call attention to safety precautions that Should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure to comply with safety precautions could result in death or serious bodily injury Safety Signs The signal words DANGER WARNING and CAUTION are used on the equipment safety signs These w...

Page 4: ...justment the purchaser must present evidence of the date of delivery of the product The purchaser shall pay any charge for the product to and from Arden NC C ITEMS NOT COVERED BY PECO WARRANTY Engines and batteries attached to PECO products are covered under a separate warranty by the respective manufacturer D UNAPPROVED ALTERATION OR MODIFICATION All obligations of New PECO Inc under this warrant...

Page 5: ...e normal operator s position on the mower Description The grass collection system is designed for turf maintenance where there is a need to collect the grass clippings as the mower cuts the turf It is also used for picking up leaves in pre season and post season clean up The blower mounted on the right side of the unit uses a belt and gearbox system from the engine PTO shaft Drive train protection...

Page 6: ...ing installation opposite bearing inner race must be supported or bearing damage may occur Once the Engine Pulley Bushing is attached align the Engine Pulley center cutout to the bottom of the Engine Pulley Bushing Fasten the Engine Pulley Assembly using 1 Clamp Washer 1 Lock Washer and 1 Hex Bolt Torque the bolt to 55 ft lbs The added Engine Pulley Assembly will power the collection system and sh...

Page 7: ...e of the Rear Mount Plate as shown and loosely fasten using 2 3 8 16 x 1 HHCS Item 3 2 3 8 16 Ny Flange Lock Nuts Item 4 Next loosely fasten the Mount Arm Assembly to the upper bumper tube using 1 3 8 16 U Bolt Item 6 2 3 8 16 Ny Flange Lock Nuts Item 4 Then loosely fasten the Mount Arm Assembly to the lower bumper tube using 1 3 8 16 U Bolt Item 7 2 3 8 16 Ny Flange Lock Nuts Item 4 Tighten all f...

Page 8: ...rd Assembly P A2069_02 to the Drive Assembly P A2061_01 using 2 1 4 20 x 5 8 Carriage Bolts P K1010 and 2 1 4 20 Ny Flange Lock Nuts P K2014 Refer to Figure A Leave Bolts Loose Notice Marked Holes Below For This Installation Use Holes Marked With The Letter P BELT GUARD ASSY HOLES Item Part Desc Qty 1 K1010 1 4 20 x 5 8 Carriage Bolt 2 2 K2014 1 4 20 Ny Flange Lock Nut 2 1 1 Belt Guard Drive Assem...

Page 9: ...ly P A2067_02 to the Belt Guard Assembly P A2069_02 using 2 3 8 16 x 1 Carriage Bolts P K1182 and 2 3 8 16 Ny Flange Lock Nuts P K2038 Refer to Figure C D Tighten All Bolts 1 K1182 3 8 16 x 1 Carriage Bolt 1 K2038 3 8 16 NyFlange Lock Nut Figure C 1 K1182 3 8 16 x 1 Carriage Bolt 1 K2038 3 8 16 NyFlange Lock Nut Belt Guard Item Part Desc Qty 1 K1182 Carriage Bolt 3 8 16 x 1 1 2 K2038 Ny Flange Loc...

Page 10: ...d the Idler Mount Assembly Place belt around the Engine Drive Pulley on the underside of the mower While one person inserts a 1 2 drive tool socket handle into the Idler Mount Assembly and rotates lever arm clockwise enough to relieve all tension from belt place belt around the Drive Assembly Pulley Once belt is in position carefully release the tension to tighten belt Drive Assembly Mount Arm Ass...

Page 11: ... Place 8 Blower Cone P E6009 so the two tabs line up with the bolts and tighten completely as shown in Figure B Once the 2 bolts are tight tighten the Jam Nuts against the threaded boss as shown in Figure C Refer to Figure D for proper Blower Cone installation reference Figure B Threaded Boss Blower Cone Tab Figure C 1st Tighten Bolt 2nd Tighten Jam Nut Figure D Blower Cone Thread 1 Jam Nut Onto E...

Page 12: ...16 Ny Flange Lock Nuts Item 7 Insert the Carriage Bolts from the inside of the Boot so the threads are on the top of the Boot This will prevent grass clippings from collecting on the threads Leave the hardware loose until the boot plate has been attached to the mower deck Step 3 Align Boot Plate Assembly Bushings to the Deck Plate Assembly Bushings Step 4 Insert Boot Rod Item 4 through the Boot De...

Page 13: ... Generic Gen 2 1 Lower Mount Tube Installation Secure the 2 Lower Mount Tubes Item 1 to the Rear Mount Plate using 2 5 16 18 U Bolts Item 2 and 4 5 16 18 Ny Flange Lock Nuts Item 5 PER TUBE Refer to Figure A Upper Frame Assembly Installation Position the Upper Frame Assembly Item 6 above the Lower mount tubes as shown in Figure A Slide the Upper Frame Assembly down onto the Lower Mount Tubes and s...

Page 14: ...Guard Outward To Seal Against Upper Frame Back Edge Pivot Holes 5 16 Ny Flange Locknut 5 16 x 2 1 2 HHCS Inlet Installation Position the Top Assembly on its side with the Inlet Hole facing up See Figure B 1 Insert the Inlet from inside the Top Assembly up through the Inlet Hole until the Inlet Retaining Lip meets the Inlet Hole 2 Position the Inlet as shown in Figure B then pull the Inlet until a ...

Page 15: ... 5 16 18 Lock Nut P K0506 Leave the nuts loose enough to allow fluid movement of the top when opening and closing When opened the top should rest in the Latch Plate Slot Even Bag Fill Adjustment Flap can be adjusted Up Down depending on mowing conditions Adjust flap up to allow more dense material to reach left bag Adjust flap down to allow less dense material to reach the right bag Once adjusted ...

Page 16: ... to the Inlet Make sure both ends are securely fastened by tightening the Hose Clamp and rotating the Inlet Snap Fastener towards the hose to lock in place Lower Hose To Blower Cone Installation Slide a Hose Clamp P J0080 over both ends of the Lower Hose Secure one end of the Lower Hose to the Blower Cone and fasten by tightening the Hose Clamp Lower Hose To Boot Installation Take the unattached e...

Page 17: ...Assembly 1 2 turn 180 degrees to position the Connector opposite of the Bag Seam Opening Note Final End Connector Location below in Figure A Repeat for each Bag Figure A Bag Assembly Installation Slide the Completed Bag Assembly into the Upper Frame Assembly Rails and close the Top Assembly Fasten the Draw Latch on either side to hold the bagger closed Bag Ring Split Ends Bag Seam Opening Bag Ring...

Page 18: ...O Switch Connector Through Same Hole Through Same Hole Towards Mower Front Towards Mower Front Route Depicted Harness PTO Switch Connector Through Same Hole Towards Mower Front Interconnect Harness Interconnect Harness Brake Switch Connectors Brake Switch Connectors Interconnect Harness Brake Switch Connectors Mount Switch Plate Mount Switch Plate Behind Mower s Behind Mower s Hydro Reservoir Hydr...

Page 19: ...Bolt From Top Side Of Mower s Engine Block Attach Harness Ground Attach Harness Ground Terminal Underneath Terminal Underneath Previously Removed Previously Removed Bolt Head Bolt Head Attach Harness Ground Terminal Underneath Previously Removed Bolt Head Reattach Ground Reattach Ground Bolt To Mower s Bolt To Mower s Engine Block Engine Block Reattach Ground Bolt To Mower s Engine Block Route Rem...

Page 20: ...e Clutch Connector Drive Clutch Connector Connect Harness Clutch Connector To PTO Drive Clutch Connector Zip Tie Harness To Zip Tie Harness To Mower s Harness Mower s Harness As Shown To As Shown To Prevent Damage To Prevent Damage To Mower Harness Mower Harness Zip Tie Harness To Mower s Harness As Shown To Prevent Damage To Mower Harness Zip Tie Harness To Zip Tie Harness To Mower s Rear Chassis...

Page 21: ... If the Impeller will not move carefully hit the base of the Impeller between each vein with a hammer then try again To Replace Place Impeller Blade over the engine shaft Slide the Taper Lock Bushing 5 on to the engine shaft and into the Impeller Blade aligning the non threaded holes of the Taper Lock Bushing to the threaded holes of the Impeller Blade Fasten by using 2 1 4 20 x 1 HHCS 2 1 Spacer ...

Page 22: ...rence From Caster Forks Or Any Other Objects Tighten Fasteners In An X Pattern Until Assembly Is Firmly Clamped To Caster Tubing Do Not Over tighten Resulting In Bending 3 Clamp Step 6 Insert 1 Weight Into 2 Base Align Hole In Weight w Holes In 2 Base Step 7 Fasten 1 Weight To 2 Base Using 1 4 3 Clevis Pin 1 4 4 Hair Pin Clip Repeat For Additional Weights Item Part Desc Qty 1 Y0025 28 lb Suitcase ...

Page 23: ... 1 A2117 Mount Arm Sub Assy 1 2 J0009 Adjustable Handle 1 2 13 x 59 Male 1 3 J0013 Nylon Flat Washer 1 2 x 750 OD Grade 6 6 2 4 J0020 Knob Plunger Pin 1 2 13 1 5 K0027 Flat Washer 1 2 787 OD x 512 ID x 090 T 1 A2127 Mount Arm Assembly ...

Page 24: ... 4 28 Zirc Fitting 1 Item Part Desc Qty 1 B0958_02 Idler Mnt Pl 1 2 K2038 Ny Flange Lock Nut 3 8 16 2 3 K1463 Flat Washer 720 ID x 1 500 OD x 250 T 2 4 K1219 Jam Nut 3 8 16 1 5 K1192 HHCS 3 8 16 x 1 1 4 GR5 1 6 K0329 Nylock Nut 7 16 14 GR8 1 7 M0003 Idler Pulley 1 8 K1462 HHCS 3 8 16 x 1 3 4 GR8 1 9 K1464 Shoulder Bolt 7 16 14 Idler 1 10 J0024 Torsion Spring 1 11 A2092 Idler Arm Assy 1 12 B0974 Id...

Page 25: ... 1 M0002 Gearbox 1 2 K0428 HHCS 5 16 24 x 1 GR8 1 3 K0043 Lock Washer 5 16 1 4 N0002 Pillow Block Bearing 7 8 1 5 K0035 Set Screw 5 16 18 x 1 4 Cup Point 1 6 J0272 Woodruff Key 9 1 7 A2048 Clutch Flange Assy 1 A2058 Gearbox Sub Assembly ...

Page 26: ...007 Clutch Shaft 1 3 K0278 Double Indented Washer 7 16 1 375 OD x 440 ID x 179 T 1 4 K0140 Lock Washer 7 16 High Collar Helical Spring 1 5 K0359 HHCS 7 16 20 x 4 00 w Patch 1 6 M0309 A Section Pulley 4 75 OD 1 7 S0221 Eng Pulley Bushing 27 1 8 K0076 Key 1 4 x 3 4 Long 1 Ogura 110 Ft Lb Clutch Brake ...

Page 27: ...057_01 Drive Assembly Exploded Parts View 4 3 1 2 Item Part Desc Qty 1 K0048 Lock Washer 3 8 4 2 K0343 HHCS 3 8 16 x 7 8 GR8 4 3 A2059_01 Clutch Sub Assy 1 4 A2058 Gearbox Sub Assy 1 See Page 25 See Page 26 ...

Page 28: ...art Desc Qty 1 B0940 Spacer Plate 1 2 A2034 Drive Mnt Assy 1 3 K1191 HHCS 3 8 16 x 1 GR5 2 4 K0048 Lock Washer 3 8 2 5 K0055 Flat Washer 1 2 1 383 OD x 560 ID x 120 T 2 6 K0056 Lock Washer 1 2 2 7 K1234 HHCS 1 2 13 x 2 2 8 A2057_01 Drive Assy 1 See page 27 ...

Page 29: ... 4 6 K0043 Lock Washer 5 16 8 7 K0353 HWHTCS 1 4 20 x 1 2 2 8 K1154 HHCS 5 16 18 x 1 4 9 K2516 Ny Flange Lock Nut 5 16 18 2 10 A2060_01 Mounted Drive Assy 1 11 P0271 Quick Connect Wire Harness 1 12 K1142 5 16 18 x 3 4 Carraige Bolt 2 13 K0509 3 8 16 x 1 1 4 GR8 HHCS 1 14 K1215 Flange Nut 3 8 16 1 15 K2038 Ny Flange Lock Nut 3 8 16 1 16 K0343 HHCS 3 8 16 x 1 1 8 GR8 1 17 K1477 Flat Washer 3 8 406 I...

Page 30: ...x 380 ID x 179 T 1 3 K1465 HHCS 5 16 24 x 1 1 2 GR8 1 4 K1225 HHCS 1 4 20 X 1 GR8 2 5 S0159 Spacer Bushing 938 OD x 325 ID x 375 T 1 6 K0044 I T Tooth Lock Washer 5 16 4 7 K1154 HHCS 5 16 18 x 1 4 8 A2039_01 Drive Assy Base 1 9 S0157 Taperlock Bushing 7 8 1 10 K0042 Flat Washer 5 16 875 OD x 380 ID x 075 T 2 11 E4052F Blower Hsg Front 1 12 E4052B Blower Hsg Back 1 13 K1125 HHCS 1 4 20 X 1 GR2 7 14...

Page 31: ...hort Rubber Strap w S Hook 2 6 K0037 Flat Washer 1 4 75 OD x 312 ID x 060 T 2 7 K1128 1 4 20 Nyloc Nut 2 8 C0026 Grass Deflector 1 9 K0062 Fender Washer 230 ID x 1 500 OD Zinc 4 10 V1120 Black Plastic Screen 1 11 V1118 Dust Guard 1 12 R1057 Decal 2 x 4 Red Reflector 2 13 R1069 Decal Warning Turn Off Blower 1 14 R0022 Decal Built In The USA Lg 1 15 R1054 Decal Important Check Hoses 1 16 R1051 Decal...

Page 32: ...32 ...

Page 33: ...ocal Service Center for replacement decals Part R1054 Important Hose Wear Part R1051 Warning Hearing Protection Part R1069 Warning Turn Off Blower Part R2007 Danger Never Use Hands Part R2008 Danger Rotating Blades Part R1057 2 Red Reflectors Part R1070 PECO Logo Part R0024 Danger Keep Hands Clear Part R0025 Danger Rotating Blades Part R0022 Designed Built In The USA P PECO PECO P P P P PECO PECO ...

Page 34: ... of turf grass moisture content amount of leaves whether the terrain is flat or hilly etc Disengagement Of The PTO Assembly A To disengage the PTO assembly move Bagger PTO switch to the off position WARNING The PTO assembly blades will continue to spin DO NOT TOUCH the PTO assembly pulleys or the belt until the tractor is turned off DO NOT adjust the belt tension until the mower is turned off Refe...

Page 35: ...ange oil NOTE Oil in gearbox should cover the gears If not drain the gearbox and fill using an 80W 90 gear oil The gearbox ships with 6 0 oz of oil but we recommend replacing with a measured 5 5 oz to fill the gearbox DO NOT OVERFILL Blower Assembly NOTE The following is for older PTO models that contain a greaseable zerc fitting Newer models contain maintenance free bearings and are without a gre...

Page 36: ...36 ...

Page 37: ...on bags are too full Low engine speed Grass is too wet Grass is too long Ground speed is too fast Worn belt Loose belt Dump more frequently Always operate collection system at full throttle Cut grass when it is dry Cut the grass several times Drive slower at full throttle Replace belt Adjust the pulley and tighten belts Debris blowout Collection bags are too full Plug clog in the collection system...

Page 38: ...ECO PECO PECO PECO PECO PECO P P P P P P P P PECO PECO R R R New PECO Inc 10 Walden Dr Arden North Carolina 28704 Phone 1 800 438 5823 828 684 1234 Fax 828 684 0858 Email peco lawnvac com Website www lawnvac com ...

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