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CAB INSTALLATION

 

 16 of 29

 

Fig. 18.1d (under seat filler, right fender)

 

Fig. 18.1c (underseat filler installation)

 

Fig. 18.1e (under seat filler, left fender)

 

STEP 18: (UNDERSEAT FILLER, 

 

 

       STANDARD CAB)

 

 

For Standard Cab only. 

 

 

If installing a premium cab, proceed to step 19 on the 

next page.

 

 

18.1 

Move and tip the seat forward. Figures 18.1a and 

18.1c thru 18.1e show the underseat filler. Begin by 

doing a dry fit to get a feel for where all areas fit best 

(underseat filler edges highlighted in white for clarity). 

Start by lining up straight edge 

A

” 

(in fig. 18.1a) with 

the stitched

-

on Velcro 

(“

A

” 

in fig. 18.1b) found on the 

rear curtain. Apply the corresponding Velcro where 

deemed necessary and to match the Velcro on the vinyl 

filler. Do not cover up any factory decals. 

Note: slots 

are for seat belts to pass through on non

-

TLB vehicles 

only.

 

Fig. 18.1a (underseat filler)

 

Fig. 18.1b (rear curtain 

-

 inside surface)

 

do not

 

cover

 

decals

 

A

 

rear

 

left

 

side

 

edge

 

A

 

seat belt slots

 

A

 

Summary of Contents for 1KB01PR

Page 1: ...e Installation Time Experienced Dealer Technician 3 5 Hours Average Dealer Technician 4 5 Hours Do It Yourself 5 5 Hours Approximate Product Specifications Floorboard to Roof Height 62 inches Weight 2...

Page 2: ...S WARNINGS TIPS REQUIRED TOOLS 3 CAB INSTALLATION 4 20 CAB FEATURES OPERATION 21 22 CARE AND MAINTENANCE 22 SWITCHED POWER WIRING HARNESS SCHEMATIC 23 SERVICE PARTS 24 27 OPTIONAL ACCESSORIES 28 BOLT...

Page 3: ...been supplied to provide a weather seal under the heads of some exterior bolts The plastic washer should be installed under each bolt head directly against the outside cab surface Care should be take...

Page 4: ...lange Head Cap Screw 4 5 16 Plastic Washer 4 5 16 18 Flange Nut 4 1 4 For TLB Models Only Per figure 1 4 remove tool box and mount found on the right side of the ROPS Rollover Protective Structure and...

Page 5: ...ware closest to the seat remove and discard 1 7 Per figures 1 7a and 17 b disconnect all signal light wires and remove the 2 signal lights from the vehicle and set aside for reuse Fig 1 7a signal ligh...

Page 6: ...Re install both sides of the mat in place 1 9 Using an awl feel for the 6 outer holes of the rubber mat and punch holes thru the mat Drill 6 holes 3 8 diameter thru the rubber mat See fig 1 9 1 10 Re...

Page 7: ...in the flex brush as a guide drill two holes per side 7 32 diameter thru the sheet metal floorboard Note It is recommended that a spare piece of metal is placed behind where you are drilling to ensure...

Page 8: ...so remove the 4 hinge washers and set aside for reuse 4 2 Using hardware listed below bolt the left rear leg to the left sideframe and then right rear leg to the right sideframe See fig 4 2 Hardware U...

Page 9: ...re to also remove the 4 hinge washers and set aside for reuse 5 2 Starting at the floorboard of the left sideframe install the 1 round rubber provided onto the sideframe continue up the sheetmetal edg...

Page 10: ...The 1 flat bulb rubber should lay across the dashboard and flex inwards towards the steering wheel Fasten to the factory installed threaded inserts in each side frame Starting from the top install all...

Page 11: ...ith wire ties so that it does not touch any sharp edges hot exhaust components or moving components See fig 9 5 9 6 Slide provided splice connector onto red wire with blue stripe cut purple wire to le...

Page 12: ...it off the windshield support Snug fasteners but do not tighten fully See figure 11 1 Hardware Used Qty 5 16 18 X 1 1 2 Flat Head Screw 4 5 16 18 Flange Nut 4 Plastic Spacer Blocks 2 11 2 Fasten pop o...

Page 13: ...are not to engage the quick release latches with the side frame latch pins Move the roof into position so that the quick release latches are engaged into the latch pins found on the side frames 13 2 O...

Page 14: ...de in these locations to double click the latches Fig 14 2 rear panel installation Fig 15 1 rear curtain installed snaps Pin Receiver Quick release latch Fig 15 2a rear curtain left side of cab apply...

Page 15: ...where all areas fit best underseat filler edges highlighted in white for clarity Start by lining up straight edge A in fig 17 1a with the bottom of the removable rear panel Apply the corresponding Ve...

Page 16: ...gin by doing a dry fit to get a feel for where all areas fit best underseat filler edges highlighted in white for clarity Start by lining up straight edge A in fig 18 1a with the stitched on Velcro A...

Page 17: ...ire loom to the wire tie slot found on the windshield support and run the wire loom thru the hole found on the windshield support See fig 19 3a 19 4 Per figures 19 3a 19 3b and 19 4 secure the wiper h...

Page 18: ...See fig 20 2c Note The quickest most common solution is to adjust the striker pin position on the side frame using two 3 4 open end wrenches 20 3 Install the door gas shocks oriented so that the pist...

Page 19: ...PS warning label installation STEP 22 ROPS WARNING DECAL 22 1 Install ROPS warning decal on the left side of the right ROPS tube just below the previously installed ROPS mount See fig 22 1 STEP 23 FIN...

Page 20: ...only 23 3 Install the hardware listed below into the exposed rivet nuts found on the back of the sideframes See fig 23 3 Hardware Used Qty 5 16 18 X 3 4 FHCS 6 5 16 Plastic Washer 6 23 4 Install the...

Page 21: ...tches To lock the roof in the down position simply pull down on the plastic grab handles until each latch has double clicked Note Pull down on each handle at the same time to ensure accurate positioni...

Page 22: ...uld be washed with a mild solution of warm soapy water Clear vinyl can be easily scratched Be careful cleaning frost or snow from rear curtain Do not roll curtains in cold weather The curtain becomes...

Page 23: ...23 of 29 SWITCHED POWER WIRING HARNESS P N 9SV WH 00004...

Page 24: ...LEFT P N 8SV 109 00005 L SIDEFRAME ASSEMBLY RIGHT P N 8SV 109 00005 R UNDERSEAT FILLER P N 8SV 112 00016 COWL ASSEMBLY P N 8SV 105 00007 FLOORBOARD MOUNT RIGHT P N 8SV 113 00019 R FLOORBOARD MOUNT LE...

Page 25: ...N 1KB01PR DOOR PREMIUM LEFT P N 8SV 107 00008 L DOOR PREMIUM RIGHT P N 8SV 107 00008 R REAR PANEL ASSEMBLY P N 8SV 106 00008 REAR LEG ASSEMBLY LEFT P N 8SV 108 00003 L REAR LEG ASSEMBLY RIGHT P N 8SV...

Page 26: ...9 KUBOTA B01 STANDARD CAB PARTS P N 1KB01ST DOOR STANDARD LEFT P N 8SV 107 00011 L DOOR STANDARD RIGHT P N 8SV 107 00011 R REAR CURTAIN P N 8SV 112 00011 REAR PANEL HEADER ASSEMBLY STANDARD P N 8SV 11...

Page 27: ...P10 DOME PLUG 3 8 BAG OF 10 9SV DP11 DOME PLUG 1 2 BAG OF 10 8SV 9SW 00003 L SLIDING WINDOW LEFT 8SV 9SW 00003 R SLIDING WINDOW RIGHT 8SV P 00008 WINDOW DOOR UPPER 8SV P 00016 DOOR WINDOW LOWER ACRYLI...

Page 28: ...ORK LIGHTS P N 9LEDW4 STANDARD CAB STROBE LIGHT P N 9LEDS2 HEATER P N 9PH20S62 PREMIUM CAB ONLY REAR WIPER KIT 85 DEGREE SWEEP 12V W 16 FLEX BLADE P N 9PWK85F FRONT WIPER KIT 110 DEGREE SWEEP 12V W 20...

Page 29: ...0 138 162 6 187 10 9 129 145 174 8 196 5 140 158 189 7 214 1 M18 5 6 2 0 88 100 119 2 136 1 5 100 117 136 158 5 8 8 150 168 203 3 227 6 177 199 239 8 269 6 10 9 175 194 237 1 262 9 202 231 273 7 313 M...

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