KTM F7303U2 Setup Instructions Download

Page: 51 / 51

*3214372en*

3214372en

02/2021

KTM Sportmotorcycle GmbH

5230 Mattighofen/Austria

KTM.com

Photo: Mitterbauer/KISKA/KTM

Summary of Contents for F7303U2

Page 1: ...SETUP INSTRUCTIONS 2021 250 EXC TPI 250 EXC SIX DAYS TPI 250 XC W TPI 300 EXC TPI 300 EXC SIX DAYS TPI 300 XC W TPI 300 EXC TPI ERZBERGRODEO 300 XC W TPI ERZBERGRODEO Art no 3214372en...

Page 2: ......

Page 3: ...these to local conditions as well as to stop produc tion of a particular model without prior notice KTM accepts no liability for delivery options deviations from fig ures and descriptions misprints an...

Page 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Page 5: ...ents the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protective film on the vehicle until you have finished Remove the separate enclosure and unpack it Che...

Page 6: ...losed pack ing list Info The procedure for missing components is described in the Customer Service Manual Have a lift stand available Lift stand 78129955100 Remove the two cable ties on the triple cla...

Page 7: ...supports Move the handlebar supports to the desired position and mount and tighten screws 3 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handl...

Page 8: ...ne Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly S01413 01 Warning Danger of accidents A repaired handlebar poses a safety risk...

Page 9: ...hen tighten ing S03665 01 All EXC models Position the controls on the right half of the handlebar S03667 01 All XC W models Position the controls on the right half of the handlebar S03664 01 All EXC m...

Page 10: ...s invalidated Only operate the vehicle in closed off areas away from public road traffic if the map switch is installed Position the map switch with the clamp on the right han dlebar half Info Read th...

Page 11: ...w and white cables Join all plug in connectors Route the cable without tension and secure with the cable ties S01457 10 Route the cable without tension and secure with cable ties and cable holders H01...

Page 12: ...guard Mount the right hand guard F01135 10 Secure the handlebar cushion with two cable ties Install front fender p 34 Install the front wheel p 26 Remove the 12 V battery p 27 Charge the 12 V battery...

Page 13: ...shers and tighten Join plug in connector 7 of the left turn signal using the violet and brown cable colors of the turn signal cable har ness Join plug in connector 8 of the right turn signal using the...

Page 14: ...ess S03679 10 Remove screws bn Remove screws bo Remove the license plate holder with the tail light Info Pay attention to the cable of the tail light Feed the cable between the fairing parts S03680 10...

Page 15: ...lamp on the license plate holder and mount and tighten screws bq Mount reflector br on license plate holder S03682 01 Drill a hole at marking A on the license plate holder to the size of the marking...

Page 16: ...aining screws chassis EJOT PT K60x25 Z 2 Nm 1 5 lbf ft S03684 01 Feed the wiring harnesses through the opening Position the license plate holder on the rear S03685 10 Mount and tighten screw bn with t...

Page 17: ...r p 34 Install the air filter box cover p 33 Install the 12 V battery p 30 R01229 10 Position the right footrest and pin Info Only insert the pin to the extent that the spring can still be mounted S03...

Page 18: ...pin Info Only insert the pin to the extent that the spring can still be mounted S03693 10 Position spring as shown Spring E engages in area F S03694 10 Press the spring with special tool cl Footrest...

Page 19: ...Read the accompanying KTM PowerParts fitting instruc tions Make sure that the reflectors are glued on to the left and right fork leg H02556 01 Info The reflectors must not be covered by trim parts Att...

Page 20: ...2 SETUP 18 Info Transport mode must be deactivated to be able to start the motorcycle...

Page 21: ...ng the motorcycle from the lift stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 401943 10 Remove the motorcycle from the lift sta...

Page 22: ...ettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for r...

Page 23: ...l line Dirt in the fuel line clogs the injection valve Disconnect the quick release coupling Info Remaining fuel may flow out of the fuel hose Mount wash cap set 3 Wash cap set 81212016100 E00881 10 R...

Page 24: ...and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly...

Page 25: ...n the fuel line clogs the injection valve Spray silicone spray onto a lint free cleaning cloth and lightly lubricate the O ring of the quick release coupling Silicone spray p 47 Join quick release cou...

Page 26: ...p 22 Mount the seat p 20 3 8 Installing the shock absorber S03479 11 Main work Push splash protector 1 to the side and position the shock absorber Mount and tighten screw 2 Guideline Screw top shock a...

Page 27: ...rews 2 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft S03476 11 All special models Tighten screws 2 Guideline Screw top...

Page 28: ...pacers Clean and grease the wheel spindle Long life grease p 47 Jack up the front wheel into the fork position it and insert the wheel spindle The brake linings are correctly positioned S01631 10 All...

Page 29: ...Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Pr...

Page 30: ...l unit 3 upward off rubber lugs 4 and hang to the side S03491 10 Pull off starter relay 5 and fuse box 6 from the battery compartment and hang to the side S03492 10 Detach wiring harness 7 disconnect...

Page 31: ...in compliance with the applicable regulations Info Even when there is no load on the 12 V battery it discharges steadily each day The charging level and the method of charging are very important for t...

Page 32: ...rk Connect the negative cable of the 12 V battery p 32 Mount the seat p 20 3 13 Installing the 12 V battery S03494 10 Main work Insert the 12 V battery into the battery compartment with the terminals...

Page 33: ...the 12 V battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Info Contact disk A must be mounted under screw bl and cable lug bm with the claws toward the battery termi nal Slide positive...

Page 34: ...he 12 V battery R01414 10 Main work Connect negative cable 1 of the 12 V battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Finishing work Mount the seat p 20 3 16 Removing the air filter...

Page 35: ...d clip it into area B S03526 10 Condition The air filter box cover is secured Mount and tighten screw 1 Guideline Screw air filter box cover EJOT PT K60x20 Z 3 Nm 2 2 lbf ft Finishing work Mount the s...

Page 36: ...30 Nm 22 1 lbf ft Loctite 2701 3 20 Installing front fender V00341 11 Main work Position front fender Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft V00340 11 Mount...

Page 37: ...t forward E00900 10 All EXC models Detach plug in connectors 2 and take off the headlight mask with the headlight E00357 10 All XC W models Disconnect plug in connector 2 and take off the head light m...

Page 38: ...vehicle vertically at a distance A away from the wall Guideline Distance A 5 m 16 ft The rider now sits down on the motorcycle Switch on the low beam Check the headlight setting The boundary between...

Page 39: ...at the rear and swing up at the front Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 3 26 Opening 2 stroke oil tank cap E00861 10 Fold loop 1upward Turn the 2 stroke...

Page 40: ...fuel tank filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not fuel the vehicle in the vicinity of open flames or lit...

Page 41: ...vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact wi...

Page 42: ...the value ODO is retained and converted accordingly The values TR1 TR2 A1 A2 and S1 are cleared when the unit of measure is changed Condition The motorcycle is stationary 400329 01 Repeatedly press t...

Page 43: ...d the setup menu is closed Repeatedly press the button briefly until the desired func tion flashes The selected function flashes Activating the function Press the button The symbol continues to appear...

Page 44: ...K 42 Info The seconds can only be set to zero If no button is pressed for 15 20 seconds or if an impulse comes from the wheel speed sensor the settings are automatically saved and the setup menu is cl...

Page 45: ...und wire in tail section M5 5 Nm 3 7 lbf ft Screw light switch All EXC mod els M5 1 Nm 0 7 lbf ft Screw shock absorber adjusting ring M5 5 Nm 3 7 lbf ft Screw turn signal switch All EXC models M5 1 Nm...

Page 46: ...e 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw manifold M8 15 Nm 11 1 lbf ft Screw side stand attachment All EXC models M8x20 33 Nm 24 3 lbf ft Loctite 2701 Screw side stand attachment All XC...

Page 47: ...5 100 Nm 73 8 lbf ft Nut rear wheel spindle M20x1 5 80 Nm 59 lbf ft Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Screw in fitting cooling syste...

Page 48: ...mmended supplier MOTOREX Cross Power 2T Super unleaded ROZ 95 Standard classification DIN EN 228 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard F...

Page 49: ...AUXILIARY SUBSTANCES 6 47 Long life grease Recommended supplier MOTOREX Bike Grease 2000 Silicone spray Recommended supplier MOTOREX Silicone Spray...

Page 50: ...fication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieve...

Page 51: ...3214372en 3214372en 02 2021 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria KTM com Photo Mitterbauer KISKA KTM...

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