KTM F5375T5 Page 256 Owner'S Manual Download

Page: 256 / 287

23 TECHNICAL DATA

254

Screw, crankshaft speed sensor

6 Nm (4.4 lbf ft)

Loctite

243™

Screw, gear sensor

6 Nm (4.4 lbf ft)

Loctite

243™

Screw, retaining bracket

6 Nm (4.4 lbf ft)

Loctite

243™

Screw, retaining bracket, stator
cable

8 Nm (5.9 lbf ft)

Loctite

243™

Screw, shift shaft sensor

5 Nm (3.7 lbf ft)

Loctite

243™

Screw, stator

8 Nm (5.9 lbf ft)

Loctite

243™

Cylinder head screw

12 Nm (8.9 lbf ft)

Nut, water pump impeller

10 Nm (7.4 lbf ft)

Loctite

243™

Oil nozzle

6 Nm (4.4 lbf ft)

Loctite

243™

Screw plug, water pump drain hole

10 Nm (7.4 lbf ft)

Screw, alternator cover

12 Nm (8.9 lbf ft)

Screw, bearing retainer

12 Nm (8.9 lbf ft)

Loctite

243™

Screw, camshaft bearing bridge

10 Nm (7.4 lbf ft)

Screw, camshaft, decompression
shaft

10 Nm (7.4 lbf ft)

Loctite

243™

Summary of Contents for F5375T5

Page 1: ...OWNER S MANUAL 2020 390 Adventure Art no 3214126en...

Page 2: ......

Page 3: ...r minor differences due to further developments in design cannot be ruled out completely All specifications contained herein are non binding KTM Sportmotorcycle GmbH specifically reserves the right to...

Page 4: ...9001 12 100 6061 KTM applies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard Issued by T V Management...

Page 5: ...ctive clothing 22 2 14 Work rules 23 2 15 Environment 23 2 16 Owner s Manual 24 3 IMPORTANT NOTES 25 3 1 Manufacturer and implied warranty 25 3 2 Fuel auxiliary substances 25 3 3 Spare parts accessori...

Page 6: ...OMBINATION INSTRUMENT 50 7 1 Combination instrument 50 7 2 Activation and test 50 7 3 Day Night mode 51 7 4 Warnings 52 7 5 Indicator lamps 54 7 6 Display 58 7 7 Speed 60 7 8 Shift warning light 60 7...

Page 7: ...he basic position of the clutch lever 98 8 5 Adjusting foot brake lever stub 99 8 6 Adjusting the basic position of the foot brake lever 100 8 7 Adjusting the shift lever 102 9 PREPARING FOR USE 105 9...

Page 8: ...front rider s seat 146 13 9 Mounting the front rider s seat 147 13 10 Checking for chain dirt accumulation 148 13 11 Cleaning the chain 148 13 12 Checking the chain tension 150 13 13 Adjusting the cha...

Page 9: ...g the 12 V battery 200 16 3 Charging the 12 V battery 201 16 4 Changing the main fuse 204 16 5 Changing the ABS fuses 207 16 6 Changing the fuses of individual power consumers 210 16 7 Changing the tu...

Page 10: ...252 23 2 Engine tightening torques 253 23 3 Capacities 258 23 3 1 Engine oil 258 23 3 2 Coolant 258 23 3 3 Fuel 258 23 4 Chassis 259 23 5 Electrical system 260 23 6 Tires 261 23 7 Fork 261 23 8 Shock...

Page 11: ...ith this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop Your motorcycle will be optimally c...

Page 12: ...rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 13: ...s can arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating...

Page 14: ...nvariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures...

Page 15: ...SAFETY ADVICE 2 13...

Page 16: ...2 SAFETY ADVICE 14 2 5 Overview of labels S04192 10...

Page 17: ...AFETY ADVICE 2 15 1 Type label for Canada 2 Information on noise emissions 3 Information on emissions control 4 Information on preparations for use 5 Type label for USA S04195 01 Type label for Canada...

Page 18: ...2 SAFETY ADVICE 16 S04197 01 Information on noise emissions S04196 01 Information on emissions control...

Page 19: ...SAFETY ADVICE 2 17 F00491 01 Information on preparations for use S04198 01 Type label for USA...

Page 20: ...rer warranty for the exhaust monitoring system KTM North America Inc guarantees that at the time of sale the exhaust monitoring system complies with all the standards of the US Environmental Protectio...

Page 21: ...acturer warranty for the exhaust monitoring system please address these to KTM North America Inc Customer Support 1119 Milan Ave Amherst OH 44001 USA Phone 888 985 6090 U S Environmental Protection Ag...

Page 22: ...ine toll free at 1 888 327 4236 or visit the website www nhtsa dot gov or write to NHTSA Headquarters 1200 New Jersey Avenue SE West Building Washington DC 20590 You can also obtain other information...

Page 23: ...cturer 2 12 Safe operation Danger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol dr...

Page 24: ...r An appropriate driver s license is needed to ride the vehicle on public roads Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop Adhere to the information and war...

Page 25: ...y been applied to a new part do not apply any additional thread locker After disassembly clean the parts that are to be reused and check them for damage and wear Change damaged or worn parts After com...

Page 26: ...se and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as needed If you would like to know more about the vehicle or have questions...

Page 27: ...t allow fuel to enter the groundwater the soil or the sewage system Use fuels and auxiliary substances in accordance with the Owner s Manual and specification 3 3 Spare parts accessories For your own...

Page 28: ...ts before the next sched uled service It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for...

Page 29: ...IMPORTANT NOTES 3 27...

Page 30: ...4 VIEW OF VEHICLE 28 4 1 View of vehicle front left example S04190 10...

Page 31: ...VIEW OF VEHICLE 4 29 1 Combination instrument 2 Clutch lever p 34 3 Front rider s seat 4 Passenger seat 5 Grab handles p 46 6 Seat lock p 45 7 Shift lever p 47 8 Side stand p 48 9 Engine number p 33...

Page 32: ...4 VIEW OF VEHICLE 30 4 2 View of vehicle rear right example S04191 10...

Page 33: ...h p 36 2 Menu buttons p 37 2 Turn signal switch p 37 2 Horn button p 38 3 Ignition and steering lock p 39 4 Emergency OFF switch p 38 4 Start button p 39 5 Throttle grip p 35 6 Hand brake lever p 34 7...

Page 34: ...Vehicle identification number 402408 10 The vehicle identification number 1 is stamped on the right side of the steering head 5 2 Type label 402174 10 The type label 1 is on the right of the frame be...

Page 35: ...sprocket 5 4 Key number 402245 10 The key number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place If at least one ignition key...

Page 36: ...r S04142 10 The clutch lever 1 is fitted on the left side of the handlebar 6 2 Hand brake lever S04143 10 The hand brake lever 1 is fitted on the right side of the handle bar The front brake is engage...

Page 37: ...tle grip S04143 11 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Switches on the left side of the handlebar 6 4 1 Combination switch The combination switch is fitted on the left...

Page 38: ...tch S04123 10 Light switch 1 is fitted on the left side of the handlebar Possible states Low beam on Light switch in position A In this position the low beam and the tail light are switched on High be...

Page 39: ...4 is the BACK button 6 4 4 Turn signal switch S04124 11 Turn signal switch 1 is fitted on the left side of the handlebar Possible states Turn signal off Turn signal switch pushed toward the switch ho...

Page 40: ...tion 6 5 Switches on the right side of the handlebar 6 5 1 Emergency OFF switch S04125 10 The emergency OFF switch 1 is fitted on the right side of the handlebar Possible states Emergency OFF switch o...

Page 41: ...ter motor is actuated 6 6 Ignition and steering lock A00686 10 The ignition and steering lock is located in front of the upper triple clamp Possible states Ignition off OFF In this position the igniti...

Page 42: ...Locking the steering Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 400732 01 Park the vehicle Turn the handlebar all the way to the l...

Page 43: ...right Remove the ignition key The handlebar can now be moved again 6 9 Socket for electrical accessories A00685 10 Socket 1 for electrical accessories is fitted in front of the upper triple clamp It i...

Page 44: ...uel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediat...

Page 45: ...he sewage system S04127 10 Lift cover 1 of the fuel tank filler cap and insert the ignition key into the lock Note Danger of damage The ignition key may break if overloaded Damaged ignition keys must...

Page 46: ...after closing Change your clothing if fuel spills on them Rinse the affected area immediately with plenty of water in the event of contact with the skin Fold down the fuel tank filler cap Turn the ig...

Page 47: ...6 45 6 12 Seat lock S04137 10 The seat lock 1 is located to the left of the seat The seat lock can be unlocked using the ignition key 6 13 Tool set S04140 10 The tool set 1 is located under the passen...

Page 48: ...carry a passenger the passenger can hold onto the grab handles during the trip 6 15 Passenger foot pegs S04131 01 The passenger foot pegs can be folded up and down Possible states Passenger foot pegs...

Page 49: ...47 6 16 Shift lever 401950 10 Shift lever 1 is mounted on the left side of the engine 401950 11 The gear positions can be seen in the photograph The neutral or idle position is between the first and s...

Page 50: ...029 10 The side stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled wi...

Page 51: ...CONTROLS 6 49 Side stand folded in This position is mandatory when riding the motorcycle The safety starting system is inactive...

Page 52: ...tion areas 1 indicator lamps p 54 Display 2 7 2 Activation and test S04177 10 Activation The combination instrument is activated when the ignition is switched on Info The brightness of the displays is...

Page 53: ...or in the combination instrument detects the brightness of the environment Depending on the amount of light detected by the ambient light sensor the display is brightened or dimmed or switched to the...

Page 54: ...evance Yellow warnings 1 indicate malfunctions or information which require prompt intervention or an adjustment to the riding style Red warnings 2 indicate malfunctions or information which require i...

Page 55: ...COMBINATION INSTRUMENT 7 53...

Page 56: ...7 COMBINATION INSTRUMENT 54 7 5 Indicator lamps S04178 01...

Page 57: ...er yourself or other road users in the process and switch off the engine The ABS warning lamp lights up until a speed of approx 6 km h approx 4 mph or more has been reached Possible states The turn si...

Page 58: ...ely taking care not to endanger yourself or other road users in the process and switch off the engine Alarm system indicator lamp flashes red Status message on the alarm system optional The high beam...

Page 59: ...COMBINATION INSTRUMENT 7 57...

Page 60: ...7 COMBINATION INSTRUMENT 58 7 6 Display S04179 01...

Page 61: ...e tachometer display 2 Gear display 3 Unit for the speed display 4 Speed p 61 5 Unit for the speedometer 6 ODO display p 62 7 ABS mode 8 Coolant temperature indicator p 62 9 Fuel level display p 63 bk...

Page 62: ...d for the shift warning light can be set The shift warning light is always active during the running in phase up to 1 000 km 621 mi The shift warning light can only be deactivated and the values for R...

Page 63: ...The shift warning light always flashes at 6 500 rpm Coolant temperature 35 C 95 F ODO 1 000 km 620 mi RPM1 shift warning light flashes RPM2 shift warning light flashes and changes color 7 9 Speed M01...

Page 64: ...2808 01 The coolant temperature indicator consists of bars The more bars that light up the hotter the coolant Note Engine failure Overheating damages the engine If the coolant temperature warning is d...

Page 65: ...ossible states The engine is cold Up to three bars light up Engine warm Four to five bars light up Engine hot Six to eight bars light up Engine very hot All eight bars light up red 7 12 Fuel level dis...

Page 66: ...s folded up and the emergency OFF switch is switched on the fuel level display is next updated after 2 minutes The fuel level display flashes if the combination instrument does not receive a signal fr...

Page 67: ...our items of information selected are displayed on two lines Five to eight items of information selected are displayed on a single line 7 15 Quick Selector 1 display E01065 01 When the menu is closed...

Page 68: ...ACK button to close Quick Selector 2 Info The Quick Selector 2 can be configured in the Quick Selec tor 2 menu Any information can be selected 7 17 Menu S04132 10 Info Press the SET button 1 in the st...

Page 69: ...the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to open the menu A suitable cellphone or headset can be paired with the combina tio...

Page 70: ...l Trips Data is marked Press the SET button to open the menu General information can be accessed in Trips Data 7 17 3 Motorcycle V01162 01 Press the SET button when the menu is closed Press the UP or...

Page 71: ...be enabled or disabled Favorites and quick selections can be configured 7 17 5 Pairing optional F01958 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated Function Blueto...

Page 72: ...nt 7 17 6 Phone optional F01959 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated Function Bluetooth optional activated The Bluetooth function should also be activated...

Page 73: ...n instrument starts searching for a suitable cellphone If the search was successful the name of the cell phone is displayed in the Pairing menu Press the SET button to start the pairing Info The cellp...

Page 74: ...essing the SET button Not every cellphone is suitable for pairing with the combination instrument Move the previously paired device into the range of the combi nation instrument while the Bluetooth fu...

Page 75: ...he UP or DOWN button until Pairing is marked Press the SET button to open the menu Press the UP or DOWN button until Headset is marked Press the SET button to open the menu Press the UP or DOWN button...

Page 76: ...til the paired device is marked The paired device can be deleted by pressing the SET button Not every headset is suitable for pairing with the com bination instrument Move the previously paired device...

Page 77: ...of accidents Headphone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the U...

Page 78: ...7 COMBINATION INSTRUMENT 76 Info The audio function can be added to Quick Selector 1 or Quick Selector 2 for easier operation...

Page 79: ...appropriate cellphone Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clea...

Page 80: ...17 11 Trip 1 E01062 01 Press the SET button when the menu is closed Press the UP or DOWN button until Trips Data is marked Press the SET button to open the menu Press the UP or DOWN button until Trip...

Page 81: ...he SET button to open the menu Press the UP or DOWN button until Trip 2 is marked Press the SET button to open the menu Trip shows the distance since the last reset such as between two refueling stops...

Page 82: ...g is present Press the SET button when the menu is closed Press the UP or DOWN button until Trips Data is marked Press the SET button to open the menu Press the UP or DOWN button until Warning is mark...

Page 83: ...ton until ABS is marked Press the SET button to open the menu Activate menu item using the UP or DOWN button Press the SET button to select between ABS modes Info If the ABS mode Road is enabled ABS c...

Page 84: ...or DOWN button Press the SET button to switch quickshifter button on or off 7 17 16 Favourites V01168 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the...

Page 85: ...he SET button Information can be selected in the Quick Selector 1 menu When the menu is closed the Quick Selector 1 menu is opened by pressing the UP button 7 17 18 Quick Selector 2 V01170 01 Conditio...

Page 86: ...s marked Press the SET button to open the menu Press the UP or DOWN button until Bluetooth is marked Press the SET button to open the menu Activate menu item using the UP or DOWN button Press the SET...

Page 87: ...ress the SET button to open the menu Press the UP or DOWN button until Display Theme is marked Press the SET button to open the menu Activate menu item using the UP or DOWN button Press the SET button...

Page 88: ...until Shift Light is marked Press the SET button to open the menu Activate menu item using the UP or DOWN button Switch the shift warning light on or off or set the engine speed for the gear shift rec...

Page 89: ...lock Date is marked Press the SET button to open the menu V01173 01 Setting the clock Press the UP or DOWN button until the time is marked Press the SET button The hour flashes and is underlined Press...

Page 90: ...and is underlined Press the UP or DOWN button until the current day is set Press the SET button The month flashes and is underlined Press the UP or DOWN button until the current month is set Press the...

Page 91: ...n until Distance is marked Press the SET button to open the menu Activate menu item using the UP or DOWN button Press SET button to confirm the desired unit 7 17 24 Temperature E01064 01 Condition The...

Page 92: ...SET button when the menu is closed Press the UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Units is marked Press the SET button to...

Page 93: ...e menu Press the UP or DOWN button to activate the menu item and select it with the SET button The menu languages are US English UK English German Italian French and Spanish 7 17 27 Service S04182 01...

Page 94: ...r DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Extra Functions is marked Press the SET button to open the menu Use the UP or DOWN button...

Page 95: ...position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material becomes fatigued The handlebar may break as a result Change the han...

Page 96: ...rotect them against damage Do not kink the cables and lines Remove screws 3 Take off handlebar supports 4 Place handlebar supports 4 in the required position Info The handlebar supports are longer and...

Page 97: ...2 Mount screws 1 but do not tighten yet The markings A on the handlebar are aligned centrally to the handlebar support and handlebar clamp First bolt the handlebar clamp with screws 1 onto the longer...

Page 98: ...8 2 Adjusting the windshield S04129 10 Condition Low position Remove screw 1 and windshield 2 Position windshield 2 in lower recess A Mount and tighten screw 1 Guideline Remaining screws chassis M5 5...

Page 99: ...RGONOMICS 8 97 S04129 11 Condition High position Remove screw 1 and windshield 2 Position windshield 2 in upper recess B Mount and tighten screw 1 Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft...

Page 100: ...el 1 Info Push the hand brake lever forward and turn the adjust ing wheel Do not make any adjustments while riding 8 4 Adjusting the basic position of the clutch lever S04142 11 Adjust the basic posit...

Page 101: ...ing foot brake lever stub S04152 10 Remove screws 1 with the foot brake lever stub Move the foot brake lever stub into desired position A B or C Mount and tighten screws 1 Guideline Remaining screws c...

Page 102: ...er Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the fr...

Page 103: ...ust be screwed in by at least five full turns Screwing the push rod into the ball joint adjusts the foot brake lever downwards Screwing the push rod out of the ball joint adjusts the brake lever upwar...

Page 104: ...M6 10 Nm 7 4 lbf ft Tighten nut 2 Guideline Nut foot brake lever adjustment M6 10 Nm 7 4 lbf ft Tip Press the foot brake lever downwards to make this eas ier Attach spring 1 8 7 Adjusting the shift le...

Page 105: ...ent range A 83 85 mm 3 27 3 35 in Make equal adjustments on both sides Tighten nuts 1 Guideline Nut shift rod M6 6 Nm 4 4 lbf ft Info After the nuts have been tightened the bearings of the shift rod m...

Page 106: ...red position and engage the gearing Info The basic position of the marking on the shift shaft and the shift bell crank is offset by two teeth Tighten screw 3 Guideline Screw shift lever linkage M6 11...

Page 107: ...et boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Diffe...

Page 108: ...sales inspection work has been carried out by an authorized KTM workshop The delivery certificate is transferred upon vehicle handover Read the entire Owner s Manual before riding for the first time...

Page 109: ...warning light is set to a specified value and cannot be changed Avoid fully opening the throttle 9 3 Loading the vehicle Warning Danger of accidents Total weight and axle loads influence the handling...

Page 110: ...n mounting cases Warning Danger of accidents Luggage which has slipped impairs visibility If the tail light is covered you are less visible to traffic behind you especially when it is dark Check that...

Page 111: ...vehicle and ensure even weight distribution between the front and rear wheels Do not exceed maximum permissible weight and maximum permissible axle loads Guideline Maximum permissible overall weight...

Page 112: ...ake fluid level p 177 Check the front brake linings p 172 Check the rear brake linings p 181 Check that the brake system is functioning properly Check the coolant level p 222 Check for chain dirt accu...

Page 113: ...Electronic components and safety devices will be damaged if the 12 V battery is dis charged or missing Never operate the vehicle with a discharged 12 V battery or without a 12 V battery Note Engine d...

Page 114: ...tion Switch on the ignition by turning the ignition key to the posi tion After you switch on the ignition you can hear the fuel pump working for about two seconds The function check of the combination...

Page 115: ...em You can only start the engine if the transmission is in neutral or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear and release the clutc...

Page 116: ...ere is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position to check whether or not a shift should be initiated and sends a corres...

Page 117: ...ng Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Warning Danger of accidents An incorrect ig...

Page 118: ...ning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning...

Page 119: ...yourself or other traffic participants in the process Allow the engine and cooling system to cool down Check and if necessary correct the coolant level on the cooling system while it is in a cooled s...

Page 120: ...reaching maximum speed by fully opening the throttle grip turn the throttle back so it is open This will barely reduce the speed but fuel consumption will be considerably lower Accelerate only up to a...

Page 121: ...op as soon as it is safe to do so and switch off the engine Contact an authorized KTM workshop If the malfunction indicator lamp lights up during a trip please contact an authorized KTM workshop as so...

Page 122: ...in the figure Pull the shift lever quickly back to the stop without changing the throttle twist grip position S04193 10 If the quickshifter optional is enabled in the combination instrument you can sh...

Page 123: ...ted Your authorized KTM workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag cont...

Page 124: ...Warning Danger of accidents The rear wheel can lock due to the engine braking effect Pull in the clutch if you perform emergency or full braking or if you brake on a slippery ground Warning Danger of...

Page 125: ...hen the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake system before the vehicle parts have cooled down Let the vehicle parts cool down b...

Page 126: ...switched off with the emergency OFF switch and the ignition remains switched on at the ignition lock power continues to flow to most power consumers and the 12 V battery will dis charge You should the...

Page 127: ...risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it 401448 01 Switch off the engine and remove the ignition key Use...

Page 128: ...led wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult...

Page 129: ...t This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized KTM workshop will be glad to help Note Environmental hazard Improper...

Page 130: ...ff the engine Open fuel tank filler cap p 42 Fill the fuel tank with fuel up to the lower edge 1 of the fuel filler Total fuel tank capacity approx 14 5 l 3 83 US gal Super unleaded ROZ 95 RON 95 PON...

Page 131: ...le can always be found on KTM Dealer net Your authorized KTM dealer will be happy to advise you 11 2 Required work every 24 months every 12 months every 15 000 km 9 300 mi every 7 500 km 4 650 mi afte...

Page 132: ...n the dust boots of the fork legs p 143 Check the chain rear sprocket and engine sprocket p 153 Check the chain tension p 150 Check the coolant level p 222 Check that the radiator fan is functioning p...

Page 133: ...he service interval display Final check Final check Check the vehicle for safe operation and take a test ride Read out the error memory after the test ride using the KTM diagnostics tool Make a servic...

Page 134: ...aring for play Check the antifreeze Change the coolant Empty the drainage hoses Check all hoses e g fuel coolant bleeder drainage etc and sleeves for cracking leaks and incorrect routing Grease all mo...

Page 135: ...d on the fuel tank and is covered by the seat when the motorcycle is ready to ride These adjustments should be understood as a guideline and should always be the basis for one s own personal suspensio...

Page 136: ...t fork leg COMP white adjuster The rebound damping is located in right fork leg REB red adjuster Turn counterclockwise by the number of clicks corresponding to the fork type Guideline Compression damp...

Page 137: ...he way Info Adjuster 1 is located at the upper end of the right fork leg The rebound damping is located in right fork leg REB red adjuster The compression damping is located in left fork leg COMP whit...

Page 138: ...nsion setting may seriously alter the handling characteris tic Ride slowly to start with after making adjustments to get the feel of the new handling characteristic Info The spring preload defines the...

Page 139: ...000 Extension for hook wrench 90129099025 Info The spring preload can be set to 10 different positions 12 5 Adjusting the rebound damping of the shock absorber Caution Risk of injury Parts of the shoc...

Page 140: ...erceptible click Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guideline Rebound damping Comfort 15 clicks Standard 10 clicks Sport 5 clicks Full payload 10 cl...

Page 141: ...pports of the lifting gear Insert the adapter in the rear lifting gear Retaining adapter 61029955244 Rear wheel work stand 69329955000 Stand the motorcycle upright align the lifting gear to the link f...

Page 142: ...ting gear and lean the vehicle on side stand 1 Remove bushings kit 13 3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the...

Page 143: ...move protection cap 1 402345 01 Move the handlebar to the straight ahead position Position the lifting gear Mounting pin 69329965030 Front wheel work stand large 69329965100 Info Always raise the moto...

Page 144: ...the motorcycle off the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402777 01 Main work Secure the motorcycle aga...

Page 145: ...ishing work Remove the rear of the motorcycle from the lifting gear p 139 13 5 Cleaning the dust boots of the fork legs Preparatory work Raise the motorcycle with the rear lifting gear p 139 Lift the...

Page 146: ...can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner wh...

Page 147: ...e motorcycle from the lifting gear p 139 13 6 Removing the passenger seat H01991 10 Insert the ignition key in seat lock 1 and turn it clockwise Raise the rear of the seat push it towards the rear and...

Page 148: ...ward Press passenger seat downward until it clicks into place Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly After assembly check whether the se...

Page 149: ...der s seat pull it towards the rear and remove it upwards 13 9 Mounting the front rider s seat H01994 01 Main work Attach the front rider s seat in area A and lower at the rear Finally check that the...

Page 150: ...chain p 148 13 11 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning agent Warning Danger of accide...

Page 151: ...ns Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with the rear lifting gear p 139 400725 01 Main work Clean the chain regularly Rinse off...

Page 152: ...sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory wo...

Page 153: ...the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the cha...

Page 154: ...t the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The top chain section must be taut Chain...

Page 155: ...rear sprocket and engine sprocket Preparatory work Raise the motorcycle with the rear lifting gear p 139 100132 10 Main work Check the rear sprocket and engine sprocket for wear If the rear sprocket a...

Page 156: ...e lower chain section Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 20 chain rollers at the longest chain section 301 6...

Page 157: ...id ing guard when viewed from above Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screw of the chain sliding guard...

Page 158: ...g the basic position of the clutch lever S04142 11 Adjust the basic position of the clutch lever to your hand size by turning adjusting wheel 1 Info Push the clutch lever forward and turn the adjustin...

Page 159: ...SERVICE WORK ON THE CHASSIS 13 157 13 16 Removing motor guard A00706 10 Remove screws 1 Take off the engine guard...

Page 160: ...13 SERVICE WORK ON THE CHASSIS 158 13 17 Installing the motor guard A00706 10 Position the engine guard mount and tighten screws 1 Guideline Screw engine guard M6 9 Nm 6 6 lbf ft Loctite 243...

Page 161: ...RVICE WORK ON THE CHASSIS 13 159 13 18 Removing the engine guard retaining bracket Preparatory work Remove motor guard p 157 A00691 10 Main work Remove screws 1 Remove the engine guard retaining brack...

Page 162: ...g the engine guard retaining bracket A00691 10 Main work Position the engine guard retaining bracket mount and tighten screws 1 Guideline Screw engine guard retaining bracket M6 9 Nm 6 6 lbf ft Loctit...

Page 163: ...SERVICE WORK ON THE CHASSIS 13 161 13 20 Removing front fender A00704 10 Remove screws 1 Take off the front fender...

Page 164: ...13 SERVICE WORK ON THE CHASSIS 162 13 21 Installing the front fender A00704 10 Position the front fender Mount and tighten screws 1 Guideline Remaining screws chassis M6 9 Nm 6 6 lbf ft...

Page 165: ...pair the function of the ABS Only allow the rear wheel to spin with the front brake applied away from public road traffic if the ABS is switched off Do not make any changes to the suspension travel On...

Page 166: ...center of gravity varying road surfaces steep descents or full braking without disengaging the gear Adapt your riding style to the road conditions and your driving ability ABS has two operating modes...

Page 167: ...not go out after starting off or if it lights up while riding this indicates a malfunction in the antilock brake system In this case the ABS is no longer enabled and the wheels may lock during brakin...

Page 168: ...by turning adjusting wheel 1 Info Push the hand brake lever forward and turn the adjust ing wheel Do not make any adjustments while riding 14 3 Checking the brake discs Warning Danger of accidents Wo...

Page 169: ...of the brake linings Brake discs wear limit front 4 5 mm 0 177 in rear 3 6 mm 0 142 in If the brake disc thickness is less than the specified value Change the front brake disc Change the rear brake d...

Page 170: ...ntil the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rea...

Page 171: ...ill be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake flu...

Page 172: ...ubstances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It...

Page 173: ...ntal position Remove screws 1 Take off cover 2 with membrane 3 Add brake fluid to level A Guideline Dimension A 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 268 Position the cover with the membrane Mount a...

Page 174: ...ng effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed C...

Page 175: ...Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free...

Page 176: ...d forth between the end stop and the contact to the foot brake cylinder piston and check free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in If the free travel does not meet spe...

Page 177: ...ver Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the f...

Page 178: ...2 and use screw 3 to adjust the specified free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Info The range of adjustment is limited Hold screw 3 and tighten nut 2 Guideline Re...

Page 179: ...d do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake f...

Page 180: ...l be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid...

Page 181: ...ubstances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It...

Page 182: ...take off the screw cap lock S04149 10 Position the vehicle upright Remove screw cap 2 with membrane 3 Add brake fluid up to the marking A Brake fluid DOT 4 DOT 5 1 p 268 Mount the screw cap with the m...

Page 183: ...ts Worn out brake linings reduce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized KTM workshop will be glad to help Warning Danger of accidents Damaged br...

Page 184: ...inings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings Check the brake linings for damage and cracking If there i...

Page 185: ...WHEELS TIRES 15 183 15 1 Removing the front wheel Preparatory work Raise the motorcycle with the rear lifting gear p 139 Lift the motorcycle with the front lifting gear p 140 Remove front fender p 161...

Page 186: ...3 to push the wheel spindle out of the axle clamp Remove screw 3 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc...

Page 187: ...the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary S04158 10 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change fro...

Page 188: ...ront wheel spindle M8 25 Nm 18 4 lbf ft Position wheel speed sensor 3 in the hole Mount and tighten screw 4 Guideline Screw wheel speed sensor holder M6 8 Nm 5 9 lbf ft Operate the hand brake lever re...

Page 189: ...e fork legs straighten Tighten screws 5 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 15 3 Removing the rear wheel Preparatory work Raise the motorcycle with the rear lifting gear p 139 S04164 10 Mai...

Page 190: ...ain adjuster 5 Push the rear wheel forward as far as possible and take the chain off the rear sprocket Push chain guard to the side Warning Danger of accidents Damaged brake discs reduce the braking e...

Page 191: ...t to start with at the rear brake after installing the rear wheel Actuate the foot brake several times before going on a ride until you can feel a firm pressure point S04159 10 Main work Check the whe...

Page 192: ...bracket and link fork Mount the damping rubber and rear sprocket carrier on the rear wheel Insert the spacers Position the rear wheel The brake linings are correctly positioned Push the rear wheel for...

Page 193: ...rward so that the chain adjusters are in contact with the screws and tighten nut 2 Guideline In order for the rear wheel to be correctly aligned the mark ings on the left and right chain adjusters mus...

Page 194: ...150 15 5 Checking the rear hub damping rubber pieces Info The engine power is transmitted from the rear sprocket to the rear wheel via the 6 damping rubber pieces They eventually wear out during oper...

Page 195: ...s of the rear hub S04161 10 Lay the rear wheel on a workbench with the rear sprocket fac ing upwards and insert the wheel spindle in the hub To check play A hold the rear wheel tight and try to rotate...

Page 196: ...hop will be glad to help Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling charac teristic Different tire tread patterns can make the vehicle sig...

Page 197: ...g characteristics especially on wet surfaces 400602 10 Check the front and rear tires for cuts run in objects and other damage If the tires have cuts run in objects or other damage Change the tires Ch...

Page 198: ...eek of manufacture and the last two digits the year of manu facture KTM recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more th...

Page 199: ...ure when the tires are cold Tire pressure when solo front 2 0 bar 29 psi rear 2 0 bar 29 psi Tire pressure with passenger full payload front 2 0 bar 29 psi rear 2 2 bar 32 psi If the tire pressure doe...

Page 200: ...with battery acid and battery gases Keep sparks or open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water...

Page 201: ...cover 3 Disconnect positive cable 4 from the 12 V battery Unhook rubber strap 5 and open rubber strap 6 Pull the 12 V battery upwards and out of the battery compart ment Info Never operate the motorcy...

Page 202: ...and attach rubber strap 2 Position positive cable 3 and mount and tighten the screw Position positive terminal cover 4 S04165 11 Position negative cable 5 and mount and tighten the screw Position the...

Page 203: ...ks or open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse ey...

Page 204: ...escapes through the safety valves This reduces the capacity of the 12 V battery If the 12 V battery is depleted by repeated starting the 12 V battery must be charged immediately If the 12 V battery i...

Page 205: ...rcharge the 12 V battery using this device Info Never remove cover 1 Charge the 12 V battery to a maximum of 10 of the capacity specified on battery housing 2 Switch off the battery charger after char...

Page 206: ...ging the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info The main fuse protects all power...

Page 207: ...ELECTRICAL SYSTEM 16 205 A00696 10 Main work Remove cover 1 A00697 10 Remove protection cap 2...

Page 208: ...ed out fuse wire A A spare fuse is located in the fuse box Insert a new main fuse Fuse 75011088030 p 261 Tip Put a spare fuse in the fuse box so that it is available if needed A00697 10 Mount protecti...

Page 209: ...h the required ampere value Do not bypass or repair fuses Info Two fuses for the ABS are located under the passenger seat These fuses protect the return pump and the hydraulic unit of the ABS The thir...

Page 210: ...se has a burned out fuse wire A Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Insert the spare fuse wit...

Page 211: ...wire A Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Insert the spare fuse with the correct rating Fuse...

Page 212: ...M 210 16 6 Changing the fuses of individual power consumers Info The fuse box containing the fuses for the individual power consumers is located under the passenger seat Preparatory work Remove the pa...

Page 213: ...lay Fuse 5 15 A radiator fan Fuse 6 15 A brake light turn signal high beam low beam position light tail light license plate lamp Fuse 7 10 A engine electronics control unit ABS control unit Fuse 8 10...

Page 214: ...not bypass or repair fuses Insert the spare fuse with the correct rating Fuse 75011088010 p 260 Fuse 75011088015 p 260 Fuse 75011088030 p 261 Tip Put a spare fuse in the fuse box so that it is availa...

Page 215: ...re hands K00017 10 Remove the screw on the rear of the turn signal housing Carefully remove turn signal glass 1 Press bulb 2 carefully into the socket turn it counterclock wise by about 30 and take it...

Page 216: ...cle on a horizontal surface in front of a light colored wall and make a mark at the height of the center of the low beam headlight Make another mark at a distance B under the first marking Guideline D...

Page 217: ...specifications Adjust the headlight range p 215 16 9 Adjusting the headlight range Preparatory work Check the headlight setting p 214 A00701 10 Main work Turn adjusting screw 1 to adjust the headlight...

Page 218: ...The light dark boundary must lie exactly on lower mark ing B when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable 16 10 Diagnostics conn...

Page 219: ...CC1 1 and ACC2 2 are located behind the headlight Info The front power supplies ACC1 and ACC2 can be accessed under the cable cover of the headlight mask 16 12 ACC1 and ACC2 rear A00692 10 Installatio...

Page 220: ...en the tem perature falls this surplus coolant is sucked back into the cooling system This ensures that operating the vehicle at the specified coolant temperature will not result in a risk of malfunct...

Page 221: ...components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of...

Page 222: ...25 45 C 13 49 F If the antifreeze in the coolant does not match the speci fied value Correct the antifreeze in the coolant Check the coolant level in the compensating tank The coolant level must be b...

Page 223: ...e coolant Check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level and the reason for the loss Coo...

Page 224: ...nts of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reac...

Page 225: ...level Coolant p 268 S04173 10 Remove screws 2 and take off the cover Remove radiator cap 3 and check the coolant level in the radiator The radiator must be filled completely If the coolant level does...

Page 226: ...tor the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a hea...

Page 227: ...172 10 Main work Position the motorcycle upright Position an appropriate container under the engine Remove screw 1 with the seal ring Remove the radiator cap Completely drain the coolant Mount and tig...

Page 228: ...ith the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thorou...

Page 229: ...bleeder screw immediately Coolant p 268 Completely fill the radiator with coolant Mount the radiator cap Rest the vehicle on the side stand Danger Danger of poisoning Exhaust gases are toxic and inha...

Page 230: ...s chassis M5 5 Nm 3 7 lbf ft Finishing work Install the motor guard p 158 17 6 Changing the coolant Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressu...

Page 231: ...wed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Chang...

Page 232: ...ain hole M6 10 Nm 7 4 lbf ft S04174 11 Remove screws 4 and take off the cover Loosen bleeder screw 5 Guideline 3 turns Tilt the vehicle slightly to the right Pour in the coolant until it emerges witho...

Page 233: ...enclosed space Start the engine and allow it to warm up S04170 12 Stop the engine and allow it to cool down When the engine is cool check the coolant level in the radiator and if necessary add coolant...

Page 234: ...cification S04142 12 Check the clutch lever for smooth operation Move the handlebar to the straight ahead position Pull the clutch lever until resistance is perceptible and deter mine the play in the...

Page 235: ...lever S04175 10 Move the handlebar to the straight ahead position Push back sleeve 1 Loosen lock nut 2 Adjust the play in the clutch level A by turning adjusting screw 3 Guideline Clutch lever play A...

Page 236: ...upright on a horizontal surface A00688 10 Main work Check the engine oil level Info After switching off the engine wait one minute before checking the level The engine oil must be between the A and B...

Page 237: ...he area affected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly...

Page 238: ...ve screw plug 3 with oil screen 4 Allow the engine oil to drain completely Thoroughly clean the oil drain plugs and oil screens Position oil screen 2 and mount and tighten oil drain plug 1 with the O...

Page 239: ...engine oil to drain completely Thoroughly clean the parts and the sealing surface A00695 10 Insert new oil filter 7 Oil the O ring of the oil filter cover Mount oil filter cover 6 Mount and tighten t...

Page 240: ...ger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extra...

Page 241: ...f the engine 401955 10 Main work Remove filler plug 1 with the O ring and fill up with engine oil Engine oil SAE 15W 50 p 269 Info In order to achieve optimal engine oil performance it is not advisabl...

Page 242: ...them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclos...

Page 243: ...ter jet directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23...

Page 244: ...nd a soft sponge Never apply motorcycle cleaner to a dry motorcycle always rinse the vehicle with water first Clean the motorcycle with cold water if it has been used on salted roads Warm water enhanc...

Page 245: ...enetrated to evaporate After the motorcycle has cooled down lubricate all moving parts and pivot points Clean the chain p 148 Treat bare metal except for brake discs and the exhaust sys tem with a cor...

Page 246: ...2 Lubricate the ignition and steering lock Universal oil spray p 272 20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads Y...

Page 247: ...rs and brake linings after they have cooled down and without removing them with cold water and dry carefully Treat the engine the link fork and all other bare or zinc plated parts except the brake dis...

Page 248: ...storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out...

Page 249: ...orcycle with the rear lifting gear p 139 Lift the motorcycle with the front lifting gear p 140 Cover the motorcycle with a tarp or cover that is permeable to air Info Do not use non porous materials s...

Page 250: ...1 Take the motorcycle off the front lifting gear p 142 Remove the rear of the motorcycle from the lifting gear p 139 Install the 12 V battery p 200 Set the time and date p 86 Perform checks and mainte...

Page 251: ...neutral The vehicle is in gear and the side stand is folded out Shift the transmission into neutral Engine turns but does not start Operating error Carry out start procedure p 111 Malfunction in the e...

Page 252: ...memory using the KTM diagnostics tool Engine dies during the trip Lack of fuel Refuel p 126 Main fuse or fuse 3 4 or 7 blown Change the fuses of individual power consumers p 210 Change the main fuse p...

Page 253: ...displayed or not correctly displayed Fuse 2 is blown Change the fuses of individual power consumers p 210 12 V battery discharged Ignition was not switched off when vehicle was parked Charge the 12 V...

Page 254: ...4 in Valve clearance intake cold 0 10 0 15 mm 0 0039 0 0059 in Valve clearance exhaust cold 0 15 0 20 mm 0 0059 0 0079 in Crankshaft bearing 2 slide bearings Conrod bearing Sleeve bearing Pistons Forg...

Page 255: ...tion Ignition Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V 230 W Spark plug BOSCHVR6NEU Spark plug electrode gap 1 mm 0 04 in Cooling Water cooling...

Page 256: ...M5 5 Nm 3 7 lbf ft Loctite 243 Screw stator M5 8 Nm 5 9 lbf ft Loctite 243 Cylinder head screw M6 12 Nm 8 9 lbf ft Nut water pump impeller M6 10 Nm 7 4 lbf ft Loctite 243 Oil nozzle M6 6 Nm 4 4 lbf ft...

Page 257: ...m 8 9 lbf ft Screw engine case M6x75 12 Nm 8 9 lbf ft Loctite 243 Screw engine vent plate M6 10 Nm 7 4 lbf ft Loctite 243 Screw freewheel gear retaining bracket M6 12 Nm 8 9 lbf ft Loctite 243 Screw l...

Page 258: ...nlocking of timing chain tensioner M6 6 Nm 4 4 lbf ft Screw valve cover M6 12 Nm 8 9 lbf ft Screw water pump cover M6 12 Nm 8 9 lbf ft Nut exhaust flange M8 8 Nm 5 9 lbf ft Screw plug M8 12 Nm 8 9 lbf...

Page 259: ...0x1 10 Nm 7 4 lbf ft Spark plug M12 15 Nm 11 1 lbf ft Nut inner clutch hub M16LHx1 5 120 Nm 88 5 lbf ft Loctite 243 Nut primary gear wheel timing chain sprocket M16x1 5 120 Nm 88 5 lbf ft Loctite 243...

Page 260: ...gine oil 1 7 l 1 8 qt Engine oil SAE 15W 50 p 269 23 3 2 Coolant Coolant 1 2 l 1 3 qt Coolant p 268 23 3 3 Fuel A00420 10 Please observe the labels on EU fuel pumps Total fuel tank capacity approx 14...

Page 261: ...rake system front Disc brake with 4 piston brake caliper rear Disc brake with single pot brake caliper floating Suspension travel front 170 mm 6 69 in rear 177 mm 6 97 in Brake discs diameter front 32...

Page 262: ...unloaded 855 mm 33 66 in Ground clearance unloaded 200 mm 7 87 in Weight without fuel approx 161 kg 355 lb Maximum permissible front axle load 135 kg 298 lb Maximum permissible rear axle load 275 kg...

Page 263: ...ake tail light LED License plate lamp LED 23 6 Tires Front tire Rear tire 100 90 19 M C 57T M S TL Continental TKC 70 130 80 17 M C 65T M S TL Continental TKC 70 The tires specified represent one of t...

Page 264: ...Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload 15 clicks Spring rate Medium standard 5 7 N mm 32 5 lb in Spring length with preload spacer s 399 mm 15 71 in Fork oil per fork leg 4...

Page 265: ...15 clicks Standard 10 clicks Sport 5 clicks Full payload 10 clicks Static sag 12 mm 0 47 in Riding sag 34 mm 1 34 in Spring rate Medium standard 150 N mm 857 lb in Spring length 180 mm 7 09 in Inbuil...

Page 266: ...ew foot brake lever stub M5 5 Nm 3 7 lbf ft Loctite 243 Nut foot brake lever adjustment M6 10 Nm 7 4 lbf ft Nut shift rod M6 6 Nm 4 4 lbf ft Remaining nuts chassis M6 15 Nm 11 1 lbf ft Remaining screw...

Page 267: ...clamp M8 20 Nm 14 8 lbf ft Screw passenger footrest unit M8 20 Nm 14 8 lbf ft Loctite 243 Screw rear brake disc M8 29 Nm 21 4 lbf ft Loctite 243 Nut engine bearer M10 48 Nm 35 4 lbf ft Loctite 243 Re...

Page 268: ...23 TECHNICAL DATA 266 Screw steering head top M16x1 5 53 Nm 39 1 lbf ft...

Page 269: ...ireless system conforms with the relevant guidelines The full text of the Declaration of Conformity is available at the following Internet address Certification website http www ktm com btrouter JNS I...

Page 270: ...1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not us...

Page 271: ...s for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier MOTOREX COOLANT M3 0 Engine oil SAE 15W 50 Standard classification JASO T903 MA2 p 273 SAE p...

Page 272: ...2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 Standard cla...

Page 273: ...Clean Fuel additive Recommended supplier MOTOREX Fuel Stabilizer Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Perfect fini...

Page 274: ...er MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Street chain spray Guideline Recommended supplier MOTO...

Page 275: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Page 276: ...ut the influence of lateral forces KTM MY RIDE System for wireless communication with appropriate cellphones and headsets for telephony and audio OBD On board diagnosis Vehicle system which monitors t...

Page 277: ...LIST OF ABBREVIATIONS 29 275 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 278: ...s Malfunction indicator lamp lights up yellow The OBD has detected a malfunction in the vehicle electronics Come safely to a halt and contact an authorized KTM workshop The ABS warning lamp lights up...

Page 279: ...eflect information The turn signal indicator lamp flashes green simultaneously with the turn signal The turn signal is switched on The idle indicator lamp lights up green The transmission is in neutra...

Page 280: ...system 163 Applying the brakes 121 Auxiliary substances 25 B Brake discs checking 166 Brake fluid of front brake adding 169 of rear brake adding 178 Brake fluid level front brake checking 168 rear bra...

Page 281: ...89 Extra Functions 92 Favourites 82 Favourites display 65 fuel level display 63 Fuel Cons 90 General Info 78 Headset 73 indicator lamps 54 KTM MY RIDE 67 Language 91 menu 66 Motorcycle 68 ODO display...

Page 282: ...running in 107 Engine guard installing 158 removing 157 Engine guard retaining bracket installing 160 removing 159 Engine number 33 Engine oil adding 239 changing 235 Engine oil level checking 234 En...

Page 283: ...ler cap closing 44 opening 42 Fuel oils etc 25 Fuse of individual power consumers changing 210 G Grab handles 46 H Hand brake lever 34 basic position adjusting 98 166 Handlebar position adjusting 93 H...

Page 284: ...screens cleaning 235 Owner s Manual 24 P Parking 123 Passenger foot pegs 46 Passenger seat mounting 146 removing 145 Play in the clutch lever adjusting 233 Preparing for use advice on preparing for f...

Page 285: ...button 39 Starting 111 Steering locking 40 unlocking 41 Steering lock 39 Stopping 123 Storage 246 Switch on the left side of the handlebar 35 on the right side of the handlebar 38 T Technical data cap...

Page 286: ...Turn signal bulb changing 213 Turn signal switch 37 Type label 32 V Vehicle identification number 32 View of vehicle front left 28 rear right 30 W Windshield adjusting 96 Winter operation checks and m...

Page 287: ...3214126en 3214126en 03 2020 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KISKA KTM...

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KTM F5375T5, Owner'S Manual

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