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4

TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS

13

Screw, chain guard

EJOT

2 Nm (1.5 lbf ft)

Screw, combination instrument

EJOT

1 Nm (0.7 lbf ft)

Screw, license plate holder, bottom

EJOT

3 Nm (2.2 lbf ft)

Screw, side cover on spoiler

EJOT

1 Nm (0.7 lbf ft)

Screw, side stand switch

EJOT

2 Nm (1.5 lbf ft)

Screw, SLS valve

EJOT

2 Nm (1.5 lbf ft)

Fitting, side stand switch

M4

2 Nm (1.5 lbf ft)

Spoke nipple, front wheel

M4.5

3… 6 Nm (2.2… 4.4 lbf ft)

Bolt, foot brake lever stub

M5

6 Nm (4.4 lbf ft)

Loctite

®

243™

Remaining nuts, chassis

M5

4 Nm (3 lbf ft)

Remaining screws, chassis

M5

4 Nm (3 lbf ft)

Screw, brake line holder on swingarm

M5

4 Nm (3 lbf ft)

Screw, cable on starter motor

M5

3 Nm (2.2 lbf ft)

Screw, electrical holder

M5

3 Nm (2.2 lbf ft)

Screw, exhaust heat shield

M5

8 Nm (5.9 lbf ft)

Loctite

®

243™

Screw, fuel hose clamp on fuel tank

M5

5 Nm (3.7 lbf ft)

Screw, fuel level sensor

M5

3 Nm (2.2 lbf ft)

Screw, fuel pump

M5

4 Nm (3 lbf ft)

Screw, fuel tank closure flange

M5

2.5 Nm (1.84 lbf ft)

Screw, headlight mask

M5

5 Nm (3.7 lbf ft)

Screw, pressure regulator

M5

4 Nm (3 lbf ft)

Screw, throttle grip

M5

3.5 Nm (2.58 lbf ft)

Spoke nipple, rear wheel

M5

3… 6 Nm (2.2… 4.4 lbf ft)

Remaining nuts, chassis

M6

10 Nm (7.4 lbf ft)

Remaining screws on fuel tank

M6

5 Nm (3.7 lbf ft)

Remaining screws, chassis

M6

10 Nm (7.4 lbf ft)

Screw connection, foot brake cylinder

M6

10 Nm (7.4 lbf ft)

Screw, ABS control unit

M6

5 Nm (3.7 lbf ft)

Screw, air filter box top

M6

2 Nm (1.5 lbf ft)

Screw, ball joint of push rod on foot
brake cylinder

M6

10 Nm (7.4 lbf ft)

Loctite

®

243™

Screw, brake fluid reservoir of rear
brake

M6

5 Nm (3.7 lbf ft)

Screw, chain guard

M6

2 Nm (1.5 lbf ft)

Loctite

®

243™

Screw, chain guide

M6

8 Nm (5.9 lbf ft)

Screw, chain sliding guard

M6

8 Nm (5.9 lbf ft)

Loctite

®

243™

Screw, fan hood

M6

4 Nm (3 lbf ft)

Screw, front brake disc

M6

14 Nm (10.3 lbf ft)

Loctite

®

243™

Screw, ignition lock

M6

10 Nm (7.4 lbf ft)

Loctite

®

243™

Screw, lower radiator bracket

M6

8 Nm (5.9 lbf ft)

Screw, magnetic holder on side stand

M6

6 Nm (4.4 lbf ft)

Loctite

®

243™

Screw, radiator guard

M6

8 Nm (5.9 lbf ft)

Screw, rear brake disc

M6

14 Nm (10.3 lbf ft)

Loctite

®

243™

Screw, seat lock

M6

5 Nm (3.7 lbf ft)

Screw, side cover

M6

5 Nm (3.7 lbf ft)

Screw, upper radiator bracket

M6

10 Nm (7.4 lbf ft)

Screw, voltage regulator

M6

8 Nm (5.9 lbf ft)

Screw, wheel speed sensor

M6

6 Nm (4.4 lbf ft)

Nut, rear sprocket screw

M8

35 Nm (25.8 lbf ft)

Loctite

®

2701™

Remaining nuts, chassis

M8

25 Nm (18.4 lbf ft)

Remaining screws, chassis

M8

25 Nm (18.4 lbf ft)

Screw, bottom triple clamp

M8

12 Nm (8.9 lbf ft)

Screw, chain sliding piece

M8

15 Nm (11.1 lbf ft)

Summary of Contents for 690 Enduro R AU/GB 2014

Page 1: ...SETUP INSTRUCTIONS 2014 690 Enduro R EU 690 Enduro R AU GB 690 Enduro R US Art no 3213154en ...

Page 2: ......

Page 3: ...ht to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors...

Page 4: ...page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Identifies a proprietary name Name Identifies a prot...

Page 5: ... transport holder Remove the screws and handlebar clamps Remove the transport holder 100318 10 Remove the M8 screw from the right hand guard 100306 10 Position the controls on the right half of the handlebar Info The routing of the cables can be seen in the figure 100305 10 Position the handlebar The mark 1 of the scale on the handlebar should be centered on the handlebar clamp Position the handle...

Page 6: ...er the link fork Info An assistant prevents the motorcycle from falling over Carefully loosen and remove the tensioning belts around the lower triple clamp The vehicle is released at the front Together with an assistant take the vehicle off the palette B00247 12 Recharge the battery p 6 Connect plug to the starter relay B00248 10 Remove the rear fairing p 9 Four markings can be seen on the undersi...

Page 7: ...orfeiture of homologation and insurance cover The vehicle is homologated as 2 seater If the heel protector is fitted instead of the footrest bracket the vehicle no longer conforms to the homologation and must not be operated in this form without alterations to the registration papers Set up and operate the vehicle as a 2 seater or have changes made to the registration papers Fit the heel protector...

Page 8: ...ments that are harmful to the environment Do not discard batteries with the household waste Dispose of faulty batteries in an environmentally compatible manner Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be...

Page 9: ...e exceeded Charge the battery regularly when the motorcycle is not in use 3 months Finishing work Install the battery p 8 Mount the seat p 6 Set the clock p 12 3 4 Removing the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and batter...

Page 10: ...ble and mount and tighten the screw Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft B01976 10 Position EFI control unit Mount battery cover Finishing work Mount the seat p 6 Set the clock p 12 3 6 Opening the filler cap Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is...

Page 11: ...he ignition key 90 counterclockwise and remove the filler cap Info The filler cap has a fuel tank breather 3 7 Closing filler cap 601771 01 Put the filler cap back on and turn the ignition key 90 clockwise Remove the ignition key and fold down the cover 3 8 Removing rear fairing Preparatory work Remove the seat p 6 100311 10 Main work Remove screws 100314 10 Remove screws Open the filler cap p 8 T...

Page 12: ...s Guideline Screw handrail M8 20 Nm 14 8 lbf ft Mount the seat p 6 3 10 Fitting the rear footrest bracket Info The operations are the same for the left and right sides 100316 10 Position the footrest bracket Mount and tighten screws Guideline Screw rear footrest bracket M8x16 25 Nm 18 4 lbf ft 3 11 Mounting the rubber strap for the side stand 0 0 1 1 B00246 10 Drill a hole of the specified size at...

Page 13: ...ot breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Note Material damage Premature clogging of the fuel filter In some countries and regions the available fuel quality ...

Page 14: ...set the minute Keep the MODE button and the SET button pressed simultaneously The time is set 3 15 Setting kilometers or miles Info If you change the unit the value is retained and converted accordingly Making the setting according to the country Condition The motorcycle is stationary 400839 01 Switch on the ignition by turning the ignition key to position ON Press the MODE button repeatedly until...

Page 15: ... M6 10 Nm 7 4 lbf ft Remaining screws on fuel tank M6 5 Nm 3 7 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw connection foot brake cylinder M6 10 Nm 7 4 lbf ft Screw ABS control unit M6 5 Nm 3 7 lbf ft Screw air filter box top M6 2 Nm 1 5 lbf ft Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw brake fluid reservoir of rear brake M6 5 Nm 3 7 lbf ...

Page 16: ...acket M8 25 Nm 18 4 lbf ft Loctite 243 Screw spring holder on side stand bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw steering stem M8 20 Nm 14 8 lbf ft Screw top triple clamp M8 17 Nm 12 5 lbf ft Engine carrying screw M10 45 Nm 33 2 lbf ft Loctite 243 Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 45 Nm 33 2 lbf ft Loc...

Page 17: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 18: ... 3213154en 3213154en 01 2014 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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