background image

INTRODUCTION

1

INTRODUCTION

The work described in these setup instructions must be performed before the vehicle is delivered to the customer.

Read the setup instructions in their entirety before beginning work.

Print out the current

PDI

form found on the

KTM DEALER.NET

.

These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the inter-
est of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here.
It is assumed that the work will be performed by a fully trained mechanic.

All specifications are non-binding. KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical specifica-
tions, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt
these to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery
options, deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain spe-
cial equipment that does not belong to the regular scope of supply.

© 2014 KTM-Sportmotorcycle AG, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright
owner.

ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead
to the maximum possible quality of the products.
Issued by: TÜV Management Service

KTM-Sportmotorcycle AG
5230 Mattighofen, Austria

Summary of Contents for 690 Enduro R AU/GB 2014

Page 1: ...SETUP INSTRUCTIONS 2014 690 Enduro R EU 690 Enduro R AU GB 690 Enduro R US Art no 3213154en ...

Page 2: ......

Page 3: ...ht to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors...

Page 4: ...page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Identifies a proprietary name Name Identifies a prot...

Page 5: ... transport holder Remove the screws and handlebar clamps Remove the transport holder 100318 10 Remove the M8 screw from the right hand guard 100306 10 Position the controls on the right half of the handlebar Info The routing of the cables can be seen in the figure 100305 10 Position the handlebar The mark 1 of the scale on the handlebar should be centered on the handlebar clamp Position the handle...

Page 6: ...er the link fork Info An assistant prevents the motorcycle from falling over Carefully loosen and remove the tensioning belts around the lower triple clamp The vehicle is released at the front Together with an assistant take the vehicle off the palette B00247 12 Recharge the battery p 6 Connect plug to the starter relay B00248 10 Remove the rear fairing p 9 Four markings can be seen on the undersi...

Page 7: ...orfeiture of homologation and insurance cover The vehicle is homologated as 2 seater If the heel protector is fitted instead of the footrest bracket the vehicle no longer conforms to the homologation and must not be operated in this form without alterations to the registration papers Set up and operate the vehicle as a 2 seater or have changes made to the registration papers Fit the heel protector...

Page 8: ...ments that are harmful to the environment Do not discard batteries with the household waste Dispose of faulty batteries in an environmentally compatible manner Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be...

Page 9: ...e exceeded Charge the battery regularly when the motorcycle is not in use 3 months Finishing work Install the battery p 8 Mount the seat p 6 Set the clock p 12 3 4 Removing the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and batter...

Page 10: ...ble and mount and tighten the screw Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft B01976 10 Position EFI control unit Mount battery cover Finishing work Mount the seat p 6 Set the clock p 12 3 6 Opening the filler cap Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is...

Page 11: ...he ignition key 90 counterclockwise and remove the filler cap Info The filler cap has a fuel tank breather 3 7 Closing filler cap 601771 01 Put the filler cap back on and turn the ignition key 90 clockwise Remove the ignition key and fold down the cover 3 8 Removing rear fairing Preparatory work Remove the seat p 6 100311 10 Main work Remove screws 100314 10 Remove screws Open the filler cap p 8 T...

Page 12: ...s Guideline Screw handrail M8 20 Nm 14 8 lbf ft Mount the seat p 6 3 10 Fitting the rear footrest bracket Info The operations are the same for the left and right sides 100316 10 Position the footrest bracket Mount and tighten screws Guideline Screw rear footrest bracket M8x16 25 Nm 18 4 lbf ft 3 11 Mounting the rubber strap for the side stand 0 0 1 1 B00246 10 Drill a hole of the specified size at...

Page 13: ...ot breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Note Material damage Premature clogging of the fuel filter In some countries and regions the available fuel quality ...

Page 14: ...set the minute Keep the MODE button and the SET button pressed simultaneously The time is set 3 15 Setting kilometers or miles Info If you change the unit the value is retained and converted accordingly Making the setting according to the country Condition The motorcycle is stationary 400839 01 Switch on the ignition by turning the ignition key to position ON Press the MODE button repeatedly until...

Page 15: ... M6 10 Nm 7 4 lbf ft Remaining screws on fuel tank M6 5 Nm 3 7 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw connection foot brake cylinder M6 10 Nm 7 4 lbf ft Screw ABS control unit M6 5 Nm 3 7 lbf ft Screw air filter box top M6 2 Nm 1 5 lbf ft Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw brake fluid reservoir of rear brake M6 5 Nm 3 7 lbf ...

Page 16: ...acket M8 25 Nm 18 4 lbf ft Loctite 243 Screw spring holder on side stand bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw steering stem M8 20 Nm 14 8 lbf ft Screw top triple clamp M8 17 Nm 12 5 lbf ft Engine carrying screw M10 45 Nm 33 2 lbf ft Loctite 243 Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 45 Nm 33 2 lbf ft Loc...

Page 17: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 18: ... 3213154en 3213154en 01 2014 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

Reviews: