KTM 450 SX-F 2017 Page 109 Owner'S Manual Download

Page: 109 / 125

TECHNICAL DATA

107

Sport

12 clicks

Rebound damping

Comfort

20 clicks

Standard

17 clicks

Sport

12 clicks

Air pressure

10.8 bar (157 psi)

Fork length

950 mm (37.4 in)

Oil capacity external mecha-
nism right

200

+40

−

ml (6.76

+1.35

−

0.68

fl. oz.)

Fork oil (SAE 4) (48601166S1) (

p. 112)

Oil capacity external mecha-
nism left

200

+40

−

ml (6.76

+1.35

−

0.68

fl. oz.)

Fork oil (SAE 4) (48601166S1) (

p. 112)

Oil capacity, right cartridge

380 ml (12.85 fl. oz.)

Fork oil (SAE 4) (48601166S1) (

p. 112)

Grease capacity, left cartridge

11 ml (0.37 fl. oz.)

Multi-purpose grease (00062010051) (

p. 114)

21.7.3

‑

F US

Fork part number

34.18.8Q.79

Fork

WP Performance Systems

Upside down

AER 48

Compression damping

Comfort

15 clicks

Standard

12 clicks

Sport

10 clicks

Rebound damping

Comfort

15 clicks

Standard

12 clicks

Sport

10 clicks

Air pressure

10 bar (145 psi)

Fork length

950 mm (37.4 in)

Oil capacity external mecha-
nism right

200

+40

−

ml (6.76

+1.35

−

0.68

fl. oz.)

Fork oil (SAE 4) (48601166S1) (

p. 112)

Oil capacity external mecha-
nism left

200

+40

−

ml (6.76

+1.35

−

0.68

fl. oz.)

Fork oil (SAE 4) (48601166S1) (

p. 112)

Oil capacity, right cartridge

380 ml (12.85 fl. oz.)

Fork oil (SAE 4) (48601166S1) (

p. 112)

Grease capacity, left cartridge

11 ml (0.37 fl. oz.)

Multi-purpose grease (00062010051) (

p. 114)

21.7.4

‑

F Factory Edition

Fork article number

34.18.8Q.99

Fork

WP Performance Systems

Upside down

AER 48

Compression damping

Comfort

17 clicks

Standard

12 clicks

Sport

7 clicks

Rebound damping

Comfort

17 clicks

Standard

12 clicks

Sport

7 clicks

Air pressure

10.8 bar (157 psi)

Fork length

950 mm (37.4 in)

Oil capacity external mecha-
nism right

200

+40

−

ml (6.76

+1.35

−

0.68

fl. oz.)

Fork oil (SAE 4) (48601166S1) (

p. 112)

Oil capacity external mecha-
nism left

200

+40

−

ml (6.76

+1.35

−

0.68

fl. oz.)

Fork oil (SAE 4) (48601166S1) (

p. 112)

Oil capacity, right cartridge

380 ml (12.85 fl. oz.)

Fork oil (SAE 4) (48601166S1) (

p. 112)

Summary of Contents for 450 SX-F 2017

Page 1: ...OWNER S MANUAL 2017 450 SX F 450 XC F 450 SX F Factory Edition Art no 3213476en...

Page 2: ......

Page 3: ...ut prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options...

Page 4: ...ontrol 23 8 4 Activating traction control 23 8 5 Starting off 24 8 6 Shifting riding 24 8 7 Applying the brakes 24 8 8 Stopping parking 25 8 9 Transport 25 8 10 Refueling 26 9 SERVICE SCHEDULE 27 9 1...

Page 5: ...ling the front wheel 76 13 3 Removing the rear wheel 77 13 4 Installing the rear wheel 78 13 5 Checking the tire condition 79 13 6 Checking the tire air pressure 79 13 7 Checking spoke tension 79 14 E...

Page 6: ...your motorcycle will be opti mally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates i...

Page 7: ...lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not tak...

Page 8: ...elmet boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations In the interest of your own s...

Page 9: ...hen will you find out how to cus tomize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as...

Page 10: ...current KTM PowerParts for your vehicle can be found on the KTM website International KTM Website http www ktm com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is...

Page 11: ...4 VIEW OF VEHICLE 9 4 1 View of vehicle front left example V00320 10 1 Clutch lever p 12 2 Filler cap 3 Air filter box cover 4 Chain guide 5 Engine number p 11 6 Shift lever p 15...

Page 12: ...vehicle rear right example V00321 10 1 Combination switch p 13 2 Kill switch p 12 3 Electric starter button p 12 4 Hand brake lever p 12 5 Foot brake lever p 16 6 Idle speed adjusting screw p 15 7 Le...

Page 13: ...head 5 3 Engine number 401949 10 The engine number 1 is stamped on the left side of the engine under the engine sprocket 5 4 Fork part number 401947 10 The fork part number 1 is stamped on the inner...

Page 14: ...bar 6 4 Kill switch S01194 10 Kill switch 1 is fitted on the left side of the handlebar Possible states Kill switch in basic position In this position the ignition circuit is closed and the engine can...

Page 15: ...ion or safety critical fault Malfunction indicator lamp flashes orange rapidly The Launch Con trol is activated XC F US The low fuel warning lamp lights up orange The fuel level has reached the reserv...

Page 16: ...nmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system S01197 10 All SX F standard models SX F Factory Edition...

Page 17: ...ition Possible states The cold start button is activated The cold start button is pushed in all the way The cold start button is deactivated The cold start button is in its basic position 6 12 Idle sp...

Page 18: ...s 6 14 Foot brake lever 401956 10 Foot brake lever 1 is located in front of the right footrest The foot brake lever is used to activate the rear brake 6 15 Plug in stand All SX F standard models SX F...

Page 19: ...6 CONTROLS 17 401944 10 The side stand is used to park the motorcycle Info When you are riding side stand 1 must be folded up and secured with rubber band 2...

Page 20: ...fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever when you are not braking Warning Danger of accide...

Page 21: ...teries are far lighter than lead batteries have a low self discharge rate and have more starting power at temperatures over 15 C 60 F At low temperatures however the starting power of lithium ion batt...

Page 22: ...the KTM PowerParts fitting instructions 102138 01 Fit a sand cover on the air filter Sand protection device for air filter 79006922000 Info See the KTM PowerParts fitting instructions 600868 01 Clean...

Page 23: ...efully 7 8 Preparing for rides at high temperature and slow speed 600868 01 Adjust the secondary drive to the road conditions Info The engine oil quickly gets hot if the clutch has to be operated very...

Page 24: ...79 Check the spoke tension p 79 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair riding safety Clean the dust boots of the fork legs p 41 Bleed the for...

Page 25: ...ust be activated exactly as it would be without an active Launch Control Condition The motorcycle is stationary The engine is running at idle speed The transmission is in neutral H01179 10 Press and h...

Page 26: ...ottle back so it is open This will barely reduce the speed but fuel consumption will be considerably lower Always open the throttle only as much as the engine can handle abrupt throttle opening increa...

Page 27: ...wn Let the vehicle parts cool down before you perform any work on the vehicle Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire...

Page 28: ...eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available fuel...

Page 29: ...and chain guide p 61 Check the chain tension p 60 Grease all moving parts e g hand lever chain and check for smooth operation Check correct the fluid level of the hydraulic clutch p 65 Check the brak...

Page 30: ...d Change spark plug and spark plug con nector Change piston check and measure cylinder check cylinder head Check the camshaft rocker arm and rocker arm shafts Check timing assembly Perform major engin...

Page 31: ...uently overloaded then the air pressure in the fork must be increased to avoid damage to the fork and frame The air pressure in the fork can be quickly adjusted for the rider s weight surface conditio...

Page 32: ...mpression damping low speed SX F EU Comfort 17 clicks Standard 15 clicks Sport 13 clicks Compression damping low speed SX F US Comfort 17 clicks Standard 15 clicks Sport 13 clicks Compression damping...

Page 33: ...ort 1 5 turns Compression damping high speed SX F Factory Edition Comfort 2 5 turns Standard 2 turns Sport 1 5 turns Info Turn clockwise to increase damping turn counterclockwise to reduce damp ing 10...

Page 34: ...Comfort 17 clicks Standard 15 clicks Sport 13 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce damp ing 10 7 Measuring rear wheel sag unloaded Preparatory work Raise the...

Page 35: ...osition feet on footrests and bounces up and down a few times The rear wheel suspension levels out Another person again measures the distance between the rear axle and marking SAG on the rear fender u...

Page 36: ...S 7 mm 0 28 in Spring preload SX F Factory Edition 6 mm 0 24 in Info Depending on the static sag and or the riding sag it may be necessary to increase or decrease the spring pretension Tighten screw 1...

Page 37: ...7 lb in Weight of rider 85 95 kg 187 209 lb 48 N mm 274 lb in Info The spring rate is shown on the outside of the spring Finishing work Install the shock absorber p 48 Check the free travel of the foo...

Page 38: ...k pump is included as part of the motorcycle s separate enclosure Connect the fork pump to the left fork leg The fork pump indicator switches on automatically A little air escapes from the fork leg wh...

Page 39: ...g SX F US Comfort 20 clicks Standard 17 clicks Sport 12 clicks Compression damping XC F US Comfort 15 clicks Standard 12 clicks Sport 10 clicks Compression damping SX F Factory Edition Comfort 17 clic...

Page 40: ...38 in The handlebar can be mounted in 2 different positions In this way the handlebar can be mounted in the most comfortable position for the rider 10 17 Adjusting the handlebar position Preparatory w...

Page 41: ...Position the handlebar clamp Mount screws 1 but do not tighten yet First bolt the handlebar clamp with screws 1 onto the longer higher side of the handlebar supports so that both parts touch Tighten s...

Page 42: ...s SX F Factory Edition Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle insert plug in stand 1 into the left side of the wheel spindle Info Remove the plug in sta...

Page 43: ...ssary Clean and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 115 Press the dust boots back into their installation position Remove excess oil Finishing work Install...

Page 44: ...screw 1 of the right fork leg is positioned to the front Valve A of the left fork leg faces the front Info Grooves are milled into the side of the upper end of the fork legs The sec ond milled groove...

Page 45: ...emove the upper triple clamp with the handlebar and set aside Info Cover the components to protect them against damage Do not kink the cables and lines S01212 10 Remove O ring 4 Remove protective ring...

Page 46: ...he left fork leg The pressure and rebound damping is located in the right fork leg S01214 10 Tighten screws 6 Guideline Screw bottom triple clamp M8 12 Nm 8 9 lbf ft S01215 10 Tighten screw 4 Guidelin...

Page 47: ...d KTM workshop will be glad to help Info If the bike is ridden with play in the steering head bearing the bearing and the bearing seats in the frame can become dam aged over time Preparatory work Rais...

Page 48: ...12 5 lbf ft Check the steering head bearing play p 45 Finishing work Mount the handlebar cushion Remove the motorcycle from the lift stand p 40 11 13 Greasing the steering head bearing 800010 10 Remo...

Page 49: ...01218 10 Main work Position the front fender Mount and tighten screws 1 and 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the start number plate p 46 11 18 Removing t...

Page 50: ...ing link of the chain Take off the chain V00290 10 Remove nut 6 and pull out the swingarm pivot Push the swingarm back and secure it against falling over S01258 10 Remove screw 7 Remove the shock abso...

Page 51: ...s chassis M6 10 Nm 7 4 lbf ft S01229 10 Position the angle lever and linkage lever Mount and tighten fitting 6 Guideline Nut linkage lever to angle lever M14x1 5 80 Nm 59 lbf ft Info Pay attention to...

Page 52: ...S01231 11 Mount the front of the seat on the collar bushing of the fuel tank lower the seat at the rear and push the seat forward S01230 10 Mount and tighten screws 1 Guideline Remaining screws chass...

Page 53: ...in area A sideways and remove it toward the front 11 23 Installing the air filter box cover V00310 12 All SX F standard models SX F Factory Edition Insert the air filter box cover in area A and clip...

Page 54: ...etc correctly and in compliance with the applicable regu lations Preparatory work Remove the air filter box cover p 50 V00311 10 Main work All SX F standard models SX F Factory Edition Detach retaini...

Page 55: ...ter in area A Long life grease p 114 V00314 10 All SX F standard models SX F Factory Edition Insert air filter and position retaining pin 1 in bushing B The air filter is correctly positioned Insert r...

Page 56: ...area A Finishing work Install the air filter box cover p 51 11 29 Removing the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust syst...

Page 57: ...driven Allow the exhaust system to cool down before performing any work on the vehicle Info Over time the fibers of the glass fiber yarn escape and the damper burns out Not only is the noise level hi...

Page 58: ...ty of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Ob...

Page 59: ...ector 1 of the fuel pump Clean plug in connection 2 of the fuel line thoroughly with compressed air Info Under no circumstances should dirt enter into the fuel line Dirt in the fuel line clogs the inj...

Page 60: ...contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water...

Page 61: ...lug in connection of the fuel line using compressed air Info Under no circumstances should dirt enter into the fuel line Dirt in the fuel line clogs the injection valve Lubricate the O ring and connec...

Page 62: ...in is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may...

Page 63: ...55 58 mm 2 17 2 28 in Turn adjusting screws 3 on the left and right so that the markings on the left and right chain adjusters are in the same position relative to reference marks A The rear wheel is...

Page 64: ...ear out faster on an old worn rear sprocket or engine sprocket S01249 01 Check the chain sliding guard for wear If the lower edge of the chain pins is in line with or below the chain sliding guard Cha...

Page 65: ...p 40 11 39 Checking the frame S00867 01 Check the frame for cracks and deformation If the frame exhibits cracks or deformation due to a mechanical impact Change the frame Info Always replace a frame...

Page 66: ...throttle grip on the right The left sleeve is clamped onto the handlebar The rubber grip can only be replaced with the sleeve or the throttle tube If a rubber grip is damaged or worn Change the rubber...

Page 67: ...r mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 Check the fluid level Fluid level below container rim 4 mm 0 16 in If the fluid level does not meet s...

Page 68: ...ng is possible Info Clean up overflowed or spilled brake fluid immediately with water Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a se...

Page 69: ...d the handlebar Turn the adjusting screw counterclockwise to decrease the distance between the hand brake lever and the handlebar The range of adjustment is limited Only turn the adjusting screw by ha...

Page 70: ...fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake lin ings are worn down Check the brake system and do not continue ridin...

Page 71: ...brake fluid level below reser voir rim 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 112 F00149 10 Position cover 2 with membrane 3 Mount and tighten screws 1 Info Clean up overflowed or spilled brake flui...

Page 72: ...brake is changed in accordance with the service schedule Your autho rized KTM workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils...

Page 73: ...3 Mount and tighten screws 1 Info Clean up overflowed or spilled brake fluid immediately with water 12 8 Checking the free travel of foot brake lever Warning Danger of accidents The brake system fail...

Page 74: ...nut 4 Guideline Remaining nuts chassis M6 10 Nm 7 4 lbf ft Hold screw 3 and tighten nut 2 Guideline Nut foot brake lever stop M8 20 Nm 14 8 lbf ft Attach spring 1 12 10 Checking the rear brake fluid l...

Page 75: ...uid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your autho rized KTM workshop will be glad to help Warning Env...

Page 76: ...d Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes I...

Page 77: ...aliper and sliding plate 6 in the brake caliper support are seated correctly Info The arrow on the leaf spring points in the rotation direction of the brake disc H00025 10 Insert the new brake linings...

Page 78: ...braking effect Always lay the wheel down in such a way that the brake disc is not dam aged Holding the front wheel withdraw the wheel spindle Take the front wheel out of the fork Info Do not pull the...

Page 79: ...Preparatory work Raise the motorcycle with a lift stand p 40 V00296 10 Main work Press the brake caliper onto the brake disc by hand in order to push back the brake piston Info Make sure when pushing...

Page 80: ...97 10 Position the rear wheel and insert wheel spindle 2 The brake linings are correctly positioned Mount the chain V00298 10 Position chain adjuster 3 Mount nut 4 but do not tighten it yet Make sure...

Page 81: ...e the week of manufacture and the last two digits the year of manufac ture KTM recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are...

Page 82: ...tone frequencies from different spokes of equal length and diameter this is an indication of different spoke tensions You should hear a high note If the spoke tension differs Correct the spoke tension...

Page 83: ...the battery Pull back positive terminal cover 2 and disconnect the positive cable from the battery Remove screw 3 Pull holding bracket 4 forward and remove battery toward the top 14 2 Installing the b...

Page 84: ...battery it discharges steadily The charging level and the method of charging are very important for the service life of the battery Rapid recharging with a high charging current shortens the service...

Page 85: ...ery regularly when the motorcycle is not in use 6 months Ideal charging and storage tem perature of the lithium ion bat tery 10 20 C 50 68 F Info Never remove cover 1 Connect the battery charger to th...

Page 86: ...e if needed Mount the protection caps Mount the starter relay onto the holder and route the cable F00161 10 XC F US SX F Factory Edition Pull starter relay 1 from the holder F00162 10 Take off protect...

Page 87: ...ponents of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the...

Page 88: ...ht on a horizontal surface Remove the radiator cap Check the coolant level in the radiator Coolant level A above the radiator fins 10 mm 0 39 in If the coolant level does not match the specified value...

Page 89: ...contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse ey...

Page 90: ...starting or running the engine in an enclosed space Start the engine and let it run idle Move the handlebar to and fro over the entire steering range The idle speed must not change If the idle speed...

Page 91: ...Check the play in the throttle cable p 88 16 3 Setting the characteristic map of the throttle response Info On the throttle grip the characteristic map of the throttle response is changed by changing...

Page 92: ...button on the combination switch The setting most recently selected is activated again when restarting The traction control can also be activated in each mapping using the TC button The mapping can al...

Page 93: ...ses are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when startin...

Page 94: ...f the shift lever and shift shaft Mount the shift lever on the shift shaft in the required position and engage the gearing Info The range of adjustment is limited The shift lever must not come into co...

Page 95: ...case of fuel spills on them Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system V00302 10 All...

Page 96: ...n running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check the response 17 2 Checking the engine oil level Info...

Page 97: ...in compliance with the applicable regu lations Info Drain the engine oil while the engine is at operating temperature Preparatory work Park the motorcycle on a level surface V00303 10 Main work Place...

Page 98: ...ut of the oil filter housing Circlip pliers reverse 51012011000 Completely drain the engine oil Thoroughly clean the parts and sealing surfaces V00309 10 Lay the motorcycle on its side and fill the oi...

Page 99: ...of the engine 0 0 401955 10 Remove oil filler plug 1 with the O ring from the clutch cover Add the same engine oil used when the last oil change was carried out Engine oil SAE 10W 50 p 112 Info For op...

Page 100: ...y areas with a normal motorcycle cleaner and then clean with a paintbrush Motorcycle cleaner p 114 Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cle...

Page 101: ...orkshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 114 Refuel p 26 Clean the...

Page 102: ...E 100 19 2 Preparing for use after storage 401059 01 Install the battery p 81 Remove the motorcycle from the lift stand p 40 Perform checks and maintenance measures when preparing for use p 22 Make a...

Page 103: ...ttle power Air filter is very dirty Clean the air filter and air filter box p 52 Fuel filter is very dirty Change the fuel filter Defect in fuel injection system Read out the fault memory using the KT...

Page 104: ...HOOTING 102 Faults Possible cause Action Battery is discharged Battery is not charging Check the charging voltage Check the stator winding of the alternator Unwanted power consumer Check the open circ...

Page 105: ...ed Gearbox All US models 5 gear claw shifted Transmission ratio SX F EU First gear 16 32 Second gear 18 30 Third gear 20 28 Fourth gear 22 26 Transmission ratio All US models First gear 16 32 Second g...

Page 106: ...g chain tensioning rail M6 10 Nm 7 4 lbf ft Loctite 243 Screw valve cover M6 10 Nm 7 4 lbf ft Screw water pump cover M6 10 Nm 7 4 lbf ft Oil nozzle for conrod bearing lubrica tion M6x0 75 4 Nm 3 lbf f...

Page 107: ...mance Systems 5018 DCC Link Brake system Disc brakes brake calipers on floating bearings Brake discs diameter Front 260 mm 10 24 in Rear 220 mm 8 66 in Brake discs wear limit Front 2 5 mm 0 098 in Rea...

Page 108: ...one of the possible series production tires Additional information is available in the Service section under http www ktm com 21 7 Fork 21 7 1 SX F EU Fork part number 34 18 8Q 09 Fork WP Performance...

Page 109: ...si Fork length 950 mm 37 4 in Oil capacity external mecha nism right 200 40 20 ml 6 76 1 35 0 68 fl oz Fork oil SAE 4 48601166S1 p 112 Oil capacity external mecha nism left 200 40 20 ml 6 76 1 35 0 68...

Page 110: ...of rider 85 95 kg 187 209 lb 48 N mm 274 lb in Spring length Weight of rider 65 75 kg 143 165 lb 247 mm 9 72 in Weight of rider 75 85 kg 165 187 lb 247 mm 9 72 in Weight of rider 85 95 kg 187 209 lb...

Page 111: ...turns Standard 2 turns Sport 1 5 turns Rebound damping Comfort 17 clicks Standard 15 clicks Sport 13 clicks Spring preload 7 mm 0 28 in Spring rate Weight of rider 65 75 kg 143 165 lb 42 N mm 240 lb...

Page 112: ...counter M4 1 Nm 0 7 lbf ft Spoke nipple front wheel M4 5 6 Nm 4 4 lbf ft Spoke nipple rear wheel M4 5 6 Nm 4 4 lbf ft Remaining nuts chassis M5 5 Nm 3 7 lbf ft Remaining screws chassis M5 5 Nm 3 7 lbf...

Page 113: ...nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 2...

Page 114: ...to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications for antifreeze...

Page 115: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use...

Page 116: ...Grease 2000 Motorcycle cleaner Recommended supplier Motorex Moto Clean Multi purpose grease 00062010051 Recommended supplier Kl ber Lubrication CENTOPLEX 2 EP Off road chain spray Recommended supplie...

Page 117: ...23 AUXILIARY SUBSTANCES 115 Universal oil spray Recommended supplier Motorex Joker 440 Synthetic...

Page 118: ...ong service intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and the clutch are l...

Page 119: ...25 INDEX OF SPECIAL TERMS 117 OBD On board diagnosis Vehicle system that monitors emission and safety related values...

Page 120: ...26 LIST OF ABBREVIATIONS 118 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 121: ...ion that requires prompt intervention Active driving aids are also represented by yellow or orange symbols Malfunction indicator lamp lights up flashes orange The OBD has detected an emission or safet...

Page 122: ...stic map of the throttle response adjusting 89 Chassis number 11 Clutch fluid level checking correcting 65 fluid changing 65 Clutch lever 12 basic position adjusting 64 Cold start button 15 Compressio...

Page 123: ...nd 40 removing from lift stand 40 O Oil filter changing 95 Oil screens cleaning 95 Operating substances 8 Overview of indicator lamps 13 Owner s Manual 7 P Plug in stand 16 Preparing for use advice on...

Page 124: ...chassis 105 chassis tightening torques 110 electrical system 106 engine 103 engine tightening torques 103 fork 106 shock absorber 108 tires 106 Throttle cable play adjusting 88 checking 88 Throttle ca...

Page 125: ...3213476en 3213476en 11 2016 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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