KTM 250 SX-F 2005, Repair Manual

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Mounting the shift mechanism
– Mount the locking lever
1
with the washer
2
, bushing
3
and
spring
4
. Apply Loctite 243 to the screw and tighten to 6 Nm.
– Press the locking lever away from the shift drum and slip on the
shift lock.
NOTE: the flat surfaces on the shift lock are not symmetrical.
– Apply Loctite 243 to the shift lock and tighten to 10 Nm.
– Mount the preassembled shift shaft in the case (do not forget the
stop disk), press the shift rail back and allow to engage in the shift
lock.
– Mount the shift lever and shift through the gears while turning the
main shaft; remove the shift lever again.
6-6
Repair manual KTM 250 SX-F
Art.-No. 3.206.027-E
4
3
1
2
1