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KTM 1290 Super Adventure, Owner'S Manual

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KTM 1290 Super Adventure Owner'S Manual Download Page 255

INDEX

253

INDEX

A

ABS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Accessories

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Antilock brake system

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Auxiliary substances

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

B

Battery

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Brake discs

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Brake fluid

front brake, adding . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
rear brake, adding . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Brake fluid level

front brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . 158
rear brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Brake linings

front brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . 160
rear brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Brake system

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155-164

Brakes

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Brakes, applying

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

C

Capacity

coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218, 235
fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106, 235

Center stand

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Chain

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
checking for dirt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Chain tension

adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Chassis number

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Clutch

fluid level, checking/correcting . . . . . . . . . . . . . . . . . . . 126

Clutch lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

basic position, adjusting . . . . . . . . . . . . . . . . . . . . . . . . 82

Combination instrument . . . . . . . . . . . . . . . . . . . .

54-66, 68-75

"ABS"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

activation and test . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

"cLightTest"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

"Clock/Date"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

"Damping"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

"Damping"

menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

"Distance"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

"Drive Mod"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66, 212

Summary of Contents for 1290 Super Adventure

Page 1: ...OWNER S MANUAL 2016 1290 Super Adventure Art no 3213393en...

Page 2: ......

Page 3: ...nor differences due to develop ments in design cannot be ruled out completely All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical...

Page 4: ...ner ISO 9001 12 100 6061 According to the international quality management standard ISO 9001 KTM uses quality assurance processes that lead to the maximum possible quality of the products Issued by T...

Page 5: ...vehicle differs slightly from photo 24 4 2 View of vehicle rear right side vehicle differs slightly from photo 26 5 SERIAL NUMBERS 28 5 1 Chassis number 28 5 2 Type label 28 5 3 Key number 29 5 4 Engi...

Page 6: ...egment display 55 7 5 Indicator lamps 56 7 6 Message on the matrix display 57 7 7 Shift warning light 58 7 8 service display 59 7 9 Matrix display menu 59 7 9 1 Favorites 59 7 9 2 Trip 1 60 7 9 3 Trip...

Page 7: ...Required work 107 11 3 Recommended work 109 12 SUSPENSION SETTING 111 12 1 Fork shock absorber 111 12 2 Load 111 12 3 Damping 112 13 SERVICE WORK ON THE CHASSIS 113 13 1 Raising the vehicle with the c...

Page 8: ...the rear hub rubber dampers 174 15 7 Checking the tire condition 175 15 8 Checking the tire air pressure 176 15 9 Checking spoke tension 177 16 ELECTRICAL SYSTEM 179 16 1 daytime running light 179 16...

Page 9: ...23 TECHNICAL DATA 230 23 1 Engine 230 23 2 Engine tightening torques 231 23 3 Capacities 235 23 3 1 Engine oil 235 23 3 2 Coolant 235 23 3 3 Fuel 235 23 4 Chassis 235 23 5 Electrical system 237 23 6 T...

Page 10: ...th this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop There your motorcycle will be optima...

Page 11: ...document are explained below Specific name Identifies a proprietary name Name Identifies a protected name Brand Identifies a brand available on the open market Underlined terms Refer to technical det...

Page 12: ...oads in the homologated version 2 2 Safety advice A number of safety instructions need to be followed to operate the vehicle safely Therefore read this manual carefully The safety instruc tions are hi...

Page 13: ...that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Indicates a danger that may lead to minor injuries if the appropriate measures are not taken Note In...

Page 14: ...2 SAFETY ADVICE 12 2 4 Overview of labels V00127 10...

Page 15: ...3 1 Canada type label 2 Information on starting up 3 USA type label 4 Technical Information 5 Information on noise emission 6 Information on chain tension 7 Information on emission control V00121 01 C...

Page 16: ...2 SAFETY ADVICE 14 V00120 01 Information on starting up V00122 01 USA type label...

Page 17: ...2 SAFETY ADVICE 15 S00731 01 Technical Information V00123 01 Information on noise emission...

Page 18: ...ives multiple similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become i...

Page 19: ...QC J3V 6B7 Phone 450 441 4451 x 4250 www ktmcanada com 2 7 Operating noise warning This product should be checked for necessary repair or replacement parts if the motorcycle noise has increased signif...

Page 20: ...moval or puncturing of the main silencer baffles header pipes or any other components which conduct exhaust gases 2 Removal or puncturing of parts of the intake system 3 Lack of proper maintenance 4 R...

Page 21: ...reased safety risk Wear protective clothing helmet boots gloves pants and jacket with protectors every time you ride the vehicle Always wear protective clothing that is in good condition and meets the...

Page 22: ...l of an end of life motorcycle Your authorized KTM dealer will be glad to advise you 2 14 Owner s Manual It is important that you read this Owner s Manual carefully and completely before making your f...

Page 23: ...d Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system Use operating and auxiliary substances such as fuel and lubric...

Page 24: ...lace worn parts before the interval listed in the service schedule is reached It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you wil...

Page 25: ...23...

Page 26: ...4 VIEW OF VEHICLE 24 4 1 View of vehicle front left side vehicle differs slightly from photo V00128 10...

Page 27: ...Clutch lever p 32 3 Grab handles p 49 4 Luggage rack plate p 49 5 Seat lock p 48 6 Passenger footrest p 50 7 Center stand p 53 8 Rider footrests p 83 9 Shift lever p 51 10 Side stand p 52 11 Level vi...

Page 28: ...4 VIEW OF VEHICLE 26 4 2 View of vehicle rear right side vehicle differs slightly from photo V00126 10...

Page 29: ...side p 33 2 Filler cap 3 Combination switch right p 36 4 Throttle grip p 33 5 Hand brake lever p 32 6 Windshield locking lever 7 Storage compartment 8 Cooling system compensating tank 9 Foot brake le...

Page 30: ...e chassis number is stamped on the bottom right of the frame behind the steering head The chassis number is also shown on the type label 5 2 Type label 0 0 1 1 402174 10 Type label USA is affixed to t...

Page 31: ...0 The key number Code number can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place Use the orange programming key to activate and deact...

Page 32: ...ERIAL NUMBERS 30 5 4 Engine number 402296 10 The engine number is stamped on the right side of the engine 5 5 Fork part number 402295 10 The fork part number is stamped on the inner side of the fork s...

Page 33: ...5 SERIAL NUMBERS 31 5 6 Shock absorber article number 402297 10 The shock absorber article number is marked on a sticker on the shock absorber case under the spring...

Page 34: ...self adjusting 6 2 Hand brake lever M00810 10 The hand brake lever is fitted on the right side of the handlebar The hand brake lever is used to activate both the front brake and rear brake at the same...

Page 35: ...es on the left side of the handlebar 6 4 1 Combination switch left side The left combination switch is fitted on the left side of the handlebar M00816 10 Overview of the left combination switch 1 Ligh...

Page 36: ...6 4 3 Hazard warning flasher switch M00813 10 The hazard warning flasher switch is fitted on the combination switch on the left The hazard warning flasher is used to indicate emergency situations Inf...

Page 37: ...00815 10 The turn signal switch is fitted on the combination switch on the left Possible states Turn signal off Push the turn signal switch toward the switch housing Left turn signal on Turn signal sw...

Page 38: ...ed off If the vehicle is stationary both counters are stopped If the turn signal switch is reactivated both counters are reset 6 4 6 Horn button M00815 11 The horn button is fitted on the combination...

Page 39: ...ectric starter button p 41 6 5 2 Emergency OFF switch M00811 15 The emergency OFF switch is fitted on the right side of the combination switch Possible states Emergency OFF switch off In this position...

Page 40: ...on of the cruise control system function the throttle grip can be turned back to the home position The selected speed will be maintained To turn off the cruise control system function press the cruise...

Page 41: ...if the traffic does not permit a constant speed The cruise control system function cannot be activated during rapid acceleration The cruise control system function can only be activated in 4th 5th and...

Page 42: ...the cruise control system in the home position Lower button of the cruise control system is pressed The cruise control system function is activated and the current speed is maintained Every time the...

Page 43: ...clamp Info The ignition may only be switched on using a black ignition key With the orange programming key you can activate or deactivate the black ignition key Possible states Ignition off OFF In thi...

Page 44: ...tched on Info The ignition key contains electronic components Never attach multiple ignition keys to a single key ring this may cause mutual interference A lost black ignition key must be deactivated...

Page 45: ...sert the key into the ignition handlebar lock press in and turn to the left Remove the key Steering is no longer possible 6 9 Unlocking the steering 400731 01 Insert the key into the ignition handleba...

Page 46: ...l is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling Warning Da...

Page 47: ...nd water the ground or the sewage system M00799 10 Lift cover of the filler cap and insert ignition key in the fuel tank lock M00801 10 Note Danger of damage Ignition key breakage To take pressure off...

Page 48: ...on key counterclockwise until the tank lock closes Warning Fire hazard Fuel is highly flammable poisonous and harmful to your health After closing the filler cap ensure that it is locked properly Chan...

Page 49: ...move the fuel tank Possible states Fuel cocks are closed Level equalization cannot take place and the fuel supply to the throttle valve body is shut off Fuel cocks are open Level equalization can take...

Page 50: ...15 Closing the storage compartment M00862 11 Press cover downward The lock engages audibly 6 16 Seat lock V00086 10 The seat lock is located on the left side of the vehicle It can be unlocked using t...

Page 51: ...The luggage rack plate is located behind the seat The base plate of a luggage system optional can be attached to the luggage rack plate The luggage rack plate may not be loaded with more than the spec...

Page 52: ...passenger seat heating switch is turned to position 1 In this position the pas senger seat heating is switched to a lower level The passenger seat heating switch is turned to position 2 In this posit...

Page 53: ...NTROLS 51 6 21 Shift lever 402299 10 The shift lever is fitted on the left side of the engine 402299 11 The gear positions can be seen in the figure The idle position is between the first and second g...

Page 54: ...de stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety starting system See the instructions in the Stopping p...

Page 55: ...6 CONTROLS 53 6 24 Center stand 402031 10 In addition to the side stand the vehicle is equipped with a center stand...

Page 56: ...trument is activated when the ignition is switched on Info The brightness of the displays is controlled by a brightness sensor in the combina tion instrument Test The segment display the indicator lam...

Page 57: ...icator lamps p 56 the corre sponding message appears in the matrix display The SET button is used to confirm receipt of the information and the message is cleared Messages appear 10 s 7 4 Segment disp...

Page 58: ...tched on The idle indicator lamp lights up green The transmission is shifted to neutral The right turn signal lamp flashes green simultaneously with the turn signal The right turn signal is switched o...

Page 59: ...ycle traction control is not avail able Visit an authorized KTM workshop Engine oil pressure Engine oil pressure is too low Switch off the engine immediately Contact an authorized KTM workshop Engine...

Page 60: ...5 01 The shift warning light flashes or lights up when the transmission should be shifted In the Shift Light menu the engine speed for the shift warning light can be set The shift warning light flashe...

Page 61: ...riority The exact service intervals can be found in the service schedule 7 9 Matrix display menu 7 9 1 Favorites 401988 01 Press the UP or DOWN button until the Favorites menu appears on the matrix di...

Page 62: ...range with the fuel reserve Press and hold the button for 3 5 seconds All entries in the Trip 1 menu are cleared 7 9 3 Trip 2 L02907 01 Press the UP or DOWN button until the Trip 2 menu appears on th...

Page 63: ...odel with TPMS Warning Danger of accidents The tire pressure control system does not eliminate the necessity to check the tires before going on a ride To avoid false alarms the tire pressure values ar...

Page 64: ...the tire air pressure at the front RW indicates the tire air pressure at the rear 7 9 6 Set Favorites 401991 01 Condition The vehicle is stationary Press the UP or DOWN button until the Set Favorites...

Page 65: ...ts or various values are made in the Settings menu Some functions can be enabled or disabled 7 9 8 Warning L01435 10 Condition Message or warning Press the UP or DOWN button until the Warning menu app...

Page 66: ...to the grab handle 7 9 10 MTC ABS L01436 10 Condition The vehicle is stationary Press theUP or DOWN button until the MTC ABS menu appears on the matrix display In the MTC ABS menu MTC and ABS can be s...

Page 67: ...e it with the SET button In the Load menu you can select from four loading conditions The setting of the spring preload and the rebound is matched to the load condition 7 9 12 Damping L02905 01 Press...

Page 68: ...nated with each other SPORT homologated performance with very direct response the motorcycle trac tion control allows greater slip on the rear wheel STREET homologated performance with balanced respon...

Page 69: ...67...

Page 70: ...7 COMBINATION INSTRUMENT 68 7 9 14 menu overview 402435 01...

Page 71: ...are messages Heating MTC ABS Drive Mod 7 9 15 Language 402431 10 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET...

Page 72: ...matrix dis play Pressing the SET button again sets the unit of measure Select kilometers km or miles mi for the distance 7 9 17 Temp 402431 12 Condition The vehicle is stationary Press the UP or DOWN...

Page 73: ...dis play Pressing the SET button again sets the unit of measure Select bar or psi for the tire pressure display 7 9 19 Fuel Cons 402431 14 Condition The vehicle is stationary Press the UP or DOWN but...

Page 74: ...e and date must be set in the matrix display 7 9 21 Shift Light L01433 10 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing...

Page 75: ...y Pressing the SET button again opens the menu Switch the heat grips menu on and off 7 9 23 Seat Rid 402433 11 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu a...

Page 76: ...ary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until cLightTest is highlighted in black on the...

Page 77: ...ppears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until DRL is highlighted in black on the matrix display Pressing the SET button again switches the dayti...

Page 78: ...t to the fuel tank at the recesses and push the front rider s seat down and forward at the same time 401679 10 Raise the front rider s seat Attach the front rider s seat to the fuel tank at the recess...

Page 79: ...djusting the handlebar position Warning Danger of accidents Handlebar breakage If the handlebar is bent or straightened it will cause material fatigue and the handlebar can break Always replace handle...

Page 80: ...Position the handlebar Info Make sure the cables and wiring are positioned correctly Position the handlebar clamps Mount and evenly tighten screws Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft...

Page 81: ...ONOMICS 79 8 4 Adjusting the wind shield M00820 10 Pull clamping lever in the direction of the arrow The windshield is unlocked M00821 10 To bring the windshield in the required position turn the hand...

Page 82: ...he windshield is locked 8 5 Adjusting the windshield adapter position Info To mount the windshield higher or lower the windshield adapter can be mounted in two positions Preparatory work Remove the wi...

Page 83: ...ield adapter to the desired position or Info The handling side is marked on the rear of the windshield adapter S00742 11 Mount and tighten screws Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Finis...

Page 84: ...ounterclockwise to decrease the distance between the clutch lever and the handlebar The range of adjustment is limited Turn the adjusting screw by hand only and do not apply any force Do not make any...

Page 85: ...e mounted in one of two positions Possible states Rider footrests low Rider footrests high 8 9 Adjusting the footrests Info The operations on the footrest brackets are the same for the left and right...

Page 86: ...Carefully remove the pin of the rider footrest Info The spring is under high tension and can pop out when the pin is removed Take off the rider footrest with the spring M00826 10 Remove screws M00827...

Page 87: ...4 lbf ft Loctite 243 M00825 10 Mount the rider footrest with spring and pin Pliers for footrest spring 58429083000 Mount washer and cotter pin M00823 10 Position the foot brake lever Mount and tighte...

Page 88: ...an excessive load 0 0 0 A A 400692 10 Sit on the vehicle in the riding position and determine distance between the upper edge of your boot and the shift lever Distance between shift lever and upper e...

Page 89: ...edure Locate and tighten screw with washers Guideline Screw shift lever M6 18 Nm 13 3 lbf ft Loctite 243 8 12 Adjusting the basic position of the foot brake lever M00828 10 Disconnect spring Loosen nu...

Page 90: ...8 ERGONOMICS 88 Mount and tighten screw Guideline Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Attach spring...

Page 91: ...ing Danger of crashing Poor vehicle handling due to different tire tread patterns on front and rear wheels The front and rear wheels must be fitted with tires with similar tread patterns to prevent lo...

Page 92: ...ndover Before your first trip read the entire Owner s Manual carefully Get to know the controls Adjust the motorcycle to your requirements as described in the Ergonomics chapter Get used to handling t...

Page 93: ...re suitcase and tank rucksack according to the manufacturer s instructions Warning Danger of accidents Unstable handling characteristics at high speed Adapt your speed according to your payload Ride m...

Page 94: ...hot exhaust system can burn baggage Fasten your baggage in such a way that it cannot be burned or singed by the hot exhaust system If you are carrying baggage make sure it is fixed firmly as close as...

Page 95: ...61 Check the front brake linings p 160 Check the rear brake linings p 164 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 209 Check the chain for...

Page 96: ...damaged Never operate the vehicle with a discharged battery or without a battery Note Engine failure High engine speeds in cold engines have a negative effect on the service life of the engine Always...

Page 97: ...l or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear the engine stops Remove the motorcycle from the center stand or side stand 10 3 Starti...

Page 98: ...dents Abrupt load alterations can cause the vehicle to get out of control Avoid abrupt load alterations and sudden braking actions and adapt your speed to the road conditions Warning Danger of acciden...

Page 99: ...ed until the tires reach operating temperature and optimal road grip is ensured Warning Danger of accidents Reduced road grip with new tires New tires have a smooth rolling surface and therefore canno...

Page 100: ...h the coolant temperature warning lamp alight you may have engine failure Info If you hear unusual noises while riding stop immediately switch off the engine and contact an authorized KTM workshop 402...

Page 101: ...if you expect to be standing for a long time If the oil pressure warning lamp lights up during a trip stop immediately and switch off the engine Contact an authorized KTM workshop If the engine warnin...

Page 102: ...fo When the ABS or active Drive Mode Offroad p 212 is switched off the MSR is not active 10 7 Applying the brakes Warning Danger of accidents Reduced braking efficiency due to a wet or dirty brake sys...

Page 103: ...driving situation and the road conditions Warning Danger of accidents Very forceful braking can cause the wheels to block ABS must be switched on to be effective Warning Danger of accidents Vehicle r...

Page 104: ...brake far less and the brakes do not overheat 10 8 Stopping parking Warning Risk of misappropriation Usage by unauthorized persons Never leave the vehicle unattended while the engine is running Secure...

Page 105: ...he brakes on the motorcycle Shift the transmission to idle Switch off the ignition by turning the black ignition key to the position OFF Info If the engine is switched off with the emergency OFF switc...

Page 106: ...d Some vehicle components become very hot when the vehicle is operated Do not park the vehicle near flammable or explosive substances Do not place objects on the vehicle while it is still warm from be...

Page 107: ...he fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a...

Page 108: ...10 Switch off the engine Open the filler cap p 44 Fill the fuel tank with fuel up to the lower edge of the filler neck Total fuel tank capacity approx 30 l 7 9 US gal Super unleaded ROZ 95 RON 95 PON...

Page 109: ...ol Check the fuel pressure Check the function of the electrical system Change the engine oil and oil filter and clean the oil screens p 215 Check the brake discs p 157 Check the front brake linings p...

Page 110: ...d level of the front brake p 158 Check the coolant level in the compensating tank p 209 Check that the radiator fan is functioning properly Change the air filter Check the cables for damage and routin...

Page 111: ...stics tool Reset the service interval display Make the service entry in the KTM Dealer net and in the Service and Warranty Booklet One time interval Periodic interval 11 3 Recommended work Every four...

Page 112: ...heck all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect routing Check the antifreeze Check correct the fluid level of the hydraulic clutch p 126 Change the hy...

Page 113: ...g menu Always adapt the suspension to your riding style and the payload In the Load menu the suspension can be set to the payload In the Damping menu the damping behavior of the suspension can be set...

Page 114: ...the spring elements with direct feedback from the chassis COMFORT Soft tuning of the spring elements with good feedback from the chassis OFFROAD Tuning of the suspension elements for use on light off...

Page 115: ...enter stand The center stand or the frame may become damaged and the motorcycle may fall over Pull the motorcycle up onto the center stand at the grab handles 402032 10 Stand to the left of the vehicl...

Page 116: ...ps off of the center stand activate the front brake to stop the vehi cle from rolling away Check that the center stand is folded all the way up 13 3 Removing the passenger seat V00088 10 Insert the ig...

Page 117: ...13 SERVICE WORK ON THE CHASSIS 115 V00089 10 Disconnect plug in connector Remove the ignition key 13 4 Mounting the passenger seat V00089 11 Connect plug in connector...

Page 118: ...back at the same time Position locking pin in lock housing and press passenger seat forward until the lock ing pin engages with an audible click Check that the passenger seat is correctly mounted 13 5...

Page 119: ...13 SERVICE WORK ON THE CHASSIS 117 M00804 10 Disconnect plug in connector 13 6 Mounting the front rider s seat M00804 10 Main work Connect plug in connector...

Page 120: ...driver s seat forward while lowering it at the rear Info Ensure that the seat heating cable is correctly routed Finally check that the driver s seat is correctly mounted Finishing work Mount the passe...

Page 121: ...il or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Warning Environmental hazard Hazardous substances cause environmenta...

Page 122: ...rect chain tension If the chain is too taut the components of the secondary power transmission chain engine sprocket rear sprocket bearings in the transmission and in the rear wheel will be under addi...

Page 123: ...Adjusting the chain tension Warning Danger of accidents Danger caused by incorrect chain tension If the chain is too taut the components of the secondary power transmission chain engine sprocket rear...

Page 124: ...are in the same position relative to reference marks The rear wheel is then correctly aligned Info The upper part of the chain must be taut Chain wear is not always even so you should check the settin...

Page 125: ...Preparatory work Raise the vehicle with the center stand p 113 100132 10 Main work Check the rear sprocket and engine sprocket for wear If the rear sprocket or engine sprocket is worn Change the driv...

Page 126: ...he chain Info Chain wear is not always even so you should repeat this measurement at differ ent chain positions Maximum distance at the longest chain section 272 mm 10 71 in If distance is greater tha...

Page 127: ...hange the chain sliding guard Check the chain sliding guard for tightness If the chain sliding guard is loose Tighten the screws on the chain sliding guard Guideline Screw chain sliding guard M5 5 Nm...

Page 128: ...water and consult a physician immediately Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipul...

Page 129: ...he membrane Mount and tighten the screws Info Clean up overflowed or spilled brake fluid immediately with water 13 13 Checking the steering head bearing play Warning Danger of accidents Unstable vehic...

Page 130: ...table on the steering head bearing If there is no detectable play Adjust the steering head bearing play Move the handlebar to and fro over the entire steering range It must be possible to move the han...

Page 131: ...ON THE CHASSIS 129 13 14 Removing the bottom triple clamp cover M00557 10 Remove screws Lower triple clamp cover slightly M00558 10 Disconnect plugs of the horn Detach temperature sensor Remove the tr...

Page 132: ...cover M00558 11 Plug in connectors of the horn Attach temperature sensor M00557 11 Position the triple clamp cover Mount and tighten screws Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft 13 1...

Page 133: ...13 SERVICE WORK ON THE CHASSIS 131 M00751 10 Main work Remove screw V00090 10 Remove screw M00752 10 Remove screws Remove side cover Info Pay attention to the cornering light cable...

Page 134: ...13 SERVICE WORK ON THE CHASSIS 132 V00092 10 Unplug connector Repeat the operation on the opposite side 13 17 Installing the front side cover V00092 11 Main work Plug in connector...

Page 135: ...the side cover in the area under the tank cover The holes and are adjacent to each other M00754 10 Attach catch of the side cover to bracket and position on the fuel tank M00751 11 Mount and tighten s...

Page 136: ...t and tighten screws Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Repeat the operation on the opposite side Finishing work Install the crash bar p 153 13 18 Removing the mask spoiler Preparatory w...

Page 137: ...13 SERVICE WORK ON THE CHASSIS 135 Remove the tank cover p 146 M00858 10 Main work Remove screw M00859 10 Remove screw...

Page 138: ...THE CHASSIS 136 M00857 10 Loosen holding lug from the inside cover M00860 01 Remove the mask spoiler laterally from the supports V00093 10 Remove catch upward from the bracket Info Pay attention to th...

Page 139: ...THE CHASSIS 137 S00740 10 Disconnect plug in connector Remove the mask spoiler with the turn signal Repeat these steps on the opposite side 13 19 Installing the mask spoiler S00740 11 Main work Connec...

Page 140: ...HASSIS 138 V00093 11 Position the catch in the bracket Info Ensure that the turn signal cable is placed correctly M00861 01 Press the mask spoiler laterally into the supports M00857 11 Position holdin...

Page 141: ...58 lbf ft M00858 11 Mount and tighten screw Guideline Screw mask spoiler M5x17 3 5 Nm 2 58 lbf ft Repeat the operation on the opposite side Finishing work Install the tank cover p 148 Install the fron...

Page 142: ...13 SERVICE WORK ON THE CHASSIS 140 13 20 Loosening the mask spoiler M00858 10 Remove screw V00091 10 Remove screw...

Page 143: ...SSIS 141 V00115 10 Pull the front part of the mask spoiler laterally out of the supports V00112 10 Carefully remove catch upward from bracket Info Pay attention to the turn signal cable Repeat these s...

Page 144: ...the mask spoiler up and position catch in bracket Info Ensure that the turn signal cable is placed correctly Carefully push the mask spoiler up to avoid breaking the component or bending catch Make s...

Page 145: ...ASSIS 143 V00091 11 Mount and tighten screw Guideline Screw mask spoiler M5x17 3 5 Nm 2 58 lbf ft M00858 11 Mount and tighten screw Guideline Screw mask spoiler M5x17 3 5 Nm 2 58 lbf ft Repeat these s...

Page 146: ...crews Take the fender off to the front Info Pay attention to the brake lines 13 23 Installing the front fender M00832 13 Position the fender Info Pay attention to where the brake lines are placed Moun...

Page 147: ...trate behind the dust boots If this dirt is not removed the oil seals behind can start to leak Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always kee...

Page 148: ...ing the tank cover Preparatory work Remove the passenger seat p 114 Remove the front rider s seat p 116 Remove the crash bar p 152 Remove the front side cover p 130 M00757 10 Main work Remove screw Re...

Page 149: ...13 SERVICE WORK ON THE CHASSIS 147 M00755 11 Remove screw M00758 01 Raise the tank cover at the rear and remove it in a forward direction...

Page 150: ...Installing the tank cover S00719 10 Main work Position the tank cover Catch engages under the tank Info Pay attention to the sealing lip and the bleeder hose M00755 10 Mount and tighten screw Guidelin...

Page 151: ...Guideline Screw cover part M6 6 Nm 4 4 lbf ft M00757 11 Mount and tighten screw Guideline Screw cover part M6 6 Nm 4 4 lbf ft Mount and tighten screw Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft F...

Page 152: ...CHASSIS 150 13 27 Removing the wind shield M00769 11 Remove screws and wind shield 13 28 Installing the wind shield M00769 10 Position wind shield Mount and tighten screws Guideline Screw wind shield...

Page 153: ...HASSIS 151 13 29 Removing the engine guard V00094 10 Remove screws and engine guard 13 30 Installing the engine guard V00094 11 Position engine guard Mount and tighten screws Guideline Screw engine gu...

Page 154: ...13 SERVICE WORK ON THE CHASSIS 152 13 31 Removing the crash bar V00113 10 Remove screw connections V00095 10 Remove screws and take off the clamp halves Remove screw Take off the left crash bar...

Page 155: ...0 Position the right crash bar with the frame protector The fuel tank support ring should be correctly positioned on the fuel tank Info Cover the components to protect them against damage Mount screw...

Page 156: ...o not tighten yet Guideline Remaining chassis screws M8 25 Nm 18 4 lbf ft Mount screws but do not tighten yet Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft V00113 11 Mount and tighten fitting...

Page 157: ...th the corresponding speed index Maintain the specified tire air pressure Service work and repairs must be performed professionally Your authorized KTM workshop will be glad to help The ABS is a safet...

Page 158: ...g braking The brake system itself stays functional only ABS control is not available The ABS lamp may also light up if the rotating speeds of the front and rear wheels differ greatly under extreme rid...

Page 159: ...the brake discs Warning Danger of accidents Reduced braking efficiency due to worn brake disc s Change the worn brake disc s without delay Your authorized KTM workshop will be glad to help 400618 10...

Page 160: ...kage in the brake system or worn out brake linings Check the brake system and do not continue riding Your authorized KTM workshop will be glad to help Warning Danger of accidents Reduced braking effic...

Page 161: ...th the eyes flush the eyes thoroughly with water and consult a physician immediately Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front a...

Page 162: ...rflowed or spilt brake fluid immediately with water 14 5 Checking the front brake linings Warning Danger of accidents Reduced braking efficiency caused by worn brake linings Change worn brake linings...

Page 163: ...rear brake fluid level Warning Danger of accidents Failure of the brake system If the brake fluid level falls below the MIN mark this indicates a leakage in the brake system or worn out brake linings...

Page 164: ...d do not continue riding Your authorized KTM workshop will be glad to help Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep out of the...

Page 165: ...e lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Use only clean brake fluid from a sealed container Preparatory work Raise t...

Page 166: ...aged brake discs If the brake linings are not changed in time the steel brake lining carriers grind on the brake disc The braking effect is greatly reduced and the brake discs are destroyed Check the...

Page 167: ...of a sudden loss in pressure The masses and moments of inertia of these wheels are smaller than in conventional spoke wheels with a tube This results in better handling and riding comfort The rigid ri...

Page 168: ...brake calipers Press back the brake linings with a slight lateral tilting of the brake calipers on the brake disc Pull the brake calipers carefully back from the brake discs and hang them to one side...

Page 169: ...wheel and remove the wheel spindle Take the front wheel out of the fork Info Do not pull the hand brake lever when the front wheel is removed H01057 10 Remove spacers 15 3 Installing the front wheel...

Page 170: ...f travel Info The arrow indicates the direction of travel of the front wheel The ABS sensor wheel is on the left hand side when looking in the direction of travel Insert the narrow spacer on the right...

Page 171: ...ate the hand brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Fix the hand brake lever in the activated posi tion The brake calipers stra...

Page 172: ...The fork legs straighten Tighten screws Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 15 4 Removing the rear wheel Preparatory work Raise the vehicle with the center stand p 113 M00612 01 Main work...

Page 173: ...l spindle only far enough to allow the rear wheel to be pushed forward Push the rear wheel forward as far as possible Take the chain off of the rear sprocket and place it on chain sprocket guard Warni...

Page 174: ...nd clean them with brake cleaner when necessary Warning Danger of accidents No braking effect when operating the rear brake After installing the rear wheel always operate the foot brake until the pres...

Page 175: ...ce the chain on the rear sprocket M00631 10 Push the wheel spindle in all the way and mount chain adjuster and nut Info Mount chain adjusters and in the same position Make sure that the chain adjuster...

Page 176: ...m the rear sprocket to the rear wheel via 6 rubber dampers The rubber dampers wear out dur ing operation If the rubber dampers are not changed in time the rear sprocket carrier and the rear hub will b...

Page 177: ...rns to prevent loss of control over the vehicle Warning Danger of accidents Non approved or non recommended tires and wheels impact the handling characteristic Only use tires wheels approved by KTM wi...

Page 178: ...ires Info The tire s date of manufacture is usually part of the tire markings and is indi cated by the last four digits of the DOT marking The first two digits refer to the week of manufacture and las...

Page 179: ...rect the tire pressure Mount the dust cap 15 9 Checking spoke tension Warning Danger of accidents Instable handling due to incorrect spoke tension Ensure that the spoke tension is correct Your authori...

Page 180: ...he frequency of the sound is a function of the spoke length and spoke diame ter If spokes of the same length and diameter vibrate with a different tone this is an indication that the spoke tensions di...

Page 181: ...and the daytime running light is switched on It is four times brighter than the parking light When the daytime running light is switched off it serves as a parking light Info Note the legal regulatio...

Page 182: ...ilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physician Caution Danger of accident...

Page 183: ...in work Pull locking mechanism in the direction of the arrow Fold open cover M00610 10 Disconnect negative cable from the battery Disconnect positive cable from the battery Take the battery and batter...

Page 184: ...se with water for at least 15 minutes and contact a physician Caution Danger of accidents If the vehicle is operated with a discharged battery or without a battery electronic components and safety equ...

Page 185: ...ng the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contac...

Page 186: ...arging with a high charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduc...

Page 187: ...elec tronics M00775 01 Connect the battery charger to the battery Switch on the battery charger Battery charger 58429074000 Info You can also use the battery charger to test the open circuit voltage a...

Page 188: ...must not be exceeded Charge the battery regularly when the motorcycle is not in use 3 months M00797 10 Connect both negative cables with the battery Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf...

Page 189: ...be overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never bypass or repair fuses Preparatory work Switch off all power consumers and switch off the engine Remove the...

Page 190: ...rned out fuse wire A spare fuse is located in the starter relay The main fuse protects all power consumers of the vehicle Install a new main fuse Fuse 58011109130 p 237 Check that the electrical equip...

Page 191: ...the time and date 16 7 Changing the fuses in the fuse box Warning Fire hazard The electrical system can be overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never bypa...

Page 192: ...Remove the defective fuse Guideline Fuse res 10 A spare fuse Fuse res 15 A spare fuse Fuse 1 10 A power supply for control units and components Fuse 2 10 A socket ACC1 Fuse 3 15 A ABS hydraulic unit F...

Page 193: ...rly Close the fuse box cover Finishing work Mount the front rider s seat p 117 Mount the passenger seat p 115 16 8 Removing the headlight mask with the headlight Preparatory work Switch off all power...

Page 194: ...YSTEM 192 V00104 10 Remove screws V00105 10 Remove screws Fold the headlight mask forward M00748 10 Disconnect plug in connector Put the the headlight mask on a soft cloth so that the headlight does n...

Page 195: ...light mask with the headlight M00748 11 Main work Connect plug in connector of the headlight Check that the lighting is functioning properly Position the headlight mask V00105 11 Mount and tighten scr...

Page 196: ...Screw headlight M6 5 Nm 3 7 lbf ft V00110 10 Position windshield adapter Mount and tighten screws Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Finishing work Position the mask spoiler p 142 Instal...

Page 197: ...r Clean the lamp and keep it free of grease before mounting Preparatory work Switch off all power consumers and switch off the engine Remove the wind shield p 150 Loosen the mask spoiler p 140 Remove...

Page 198: ...sition the mask spoiler p 142 Install the wind shield p 150 Check the setting of the lighting system p 199 16 11 Changing the high beam bulb Note Damage to reflector Reduced brightness Grease on the l...

Page 199: ...connector into the new headlight bulb High beam H11 socket PGJ19 2 p 237 Position headlight bulb into the bulb socket and turn it all the way clockwise The headlight bulb is locked into the bulb sock...

Page 200: ...user Press bulb carefully into the socket turn it counterclockwise by about 30 and pull it out of the socket Info Do not touch the reflector with your fingers and keep it free from grease Press the ne...

Page 201: ...ce in front of a light wall and make a mark at the height of the center of the low beam headlight Make a second mark at a distance under the first mark Guideline Distance 5 cm 2 in 0 0 A A 0 0 B B 0 0...

Page 202: ...dlight range p 201 Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until cLightTest is highlighted...

Page 203: ...es not meet specifications Adjust the cornering light range p 202 Press the SET button The cornering light is switched off 16 14 Adjusting the headlight range Preparatory work Check the setting of the...

Page 204: ...er p 130 16 15 Adjusting the cornering light range Preparatory work Check the setting of the lighting system p 199 Main work Press the UP or DOWN button until the Settings menu appears on the matrix d...

Page 205: ...e light dark boundary of the upper segment must run exactly through the left mark ing Press the SET button The left cornering light is switched off The right cornering light test is started Wait for a...

Page 206: ...ing and deactivating If a black ignition key is lost or needs to be replaced the individual black ignition keys need to be enabled or disabled using the orange programming key This prevents the vehicl...

Page 207: ...e programming key Insert the black ignition key in the ignition lock Switch on the ignition by turning the black ignition key to the position ON Immobilizer indicator lamp lights up Switch off the ign...

Page 208: ...g key to the OFF position Switch on the ignition by turning the orange programming key to the ON position The immobilizer indicator lamp flashes according to the number of func tional black ignition k...

Page 209: ...the last steps with the respective ignition key If the last black ignition key was activated insert the orange programming key into the ignition lock Switch on the ignition by turning the orange prog...

Page 210: ...he ignition by turning the black ignition key to the position ON Immobilizer indicator lamp lights up Switch off the ignition by turning the black ignition key to the position OFF Remove the black ign...

Page 211: ...rs with the eyes rinse with water immedi ately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed con tact a physician immediately Change...

Page 212: ...Danger of poisoning Coolant is poisonous and a health hazard Coolant must not come into contact with the skin eyes or clothing If contact occurs with the eyes rinse with water immedi ately and contact...

Page 213: ...sating tank V00108 01 Add coolant until the coolant reaches the specified level Guideline The coolant level must be between MIN and MAX Coolant p 243 Mount the cover of the compensating tank Finishing...

Page 214: ...he rear wheel Various vehicle tunings can be selected in the Drive Mod menu You can choose from SPORT STREET RAIN and OFFROAD The drive mode selected last is displayed on the right in the segment disp...

Page 215: ...ia the Drive Mode p 212 menu on the combination instrument The motorcycle traction control can be switched off in the MTC ABS menu Info When motorcycle traction control is active the TC light flashes...

Page 216: ...he engine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level should be in the upper part of the range of the en...

Page 217: ...ns rinse immediately with lukewarm water Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulat...

Page 218: ...18 10 Pull oil filter out of the oil filter housing Circlip pliers reverse 51012011000 Completely drain the engine oil Thoroughly clean the parts and sealing surface V00119 10 Insert oil filter Info O...

Page 219: ...ws Guideline Remaining engine screws M5 6 Nm 4 4 lbf ft 100773 12 Thoroughly clean magnets and oil screens of the oil drain plugs S00720 10 Mount and tighten oil drain plugs with the magnets O rings a...

Page 220: ...prox 3 0 l 3 2 qt Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 243 Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 244 Mount screw plug Danger Danger of poisoning Exhaust gases are toxic a...

Page 221: ...d do not start or run the engine in an enclosed space without an effective exhaust extraction system Start the engine and check that it is oil tight Finishing work Check the engine oil level p 214 Ins...

Page 222: ...he engine oil level viewer Condition Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 243 Condition Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 244 Info In order to achieve optimal engine...

Page 223: ...sult in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extra...

Page 224: ...e fluid etc should be disposed of as stipulated in applicable regulations Info If you clean the motorcycle regularly its value and appearance will be maintained over a long period Avoid direct sunshin...

Page 225: ...to evaporate Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Cle...

Page 226: ...riding Warm water would enhance the corrosive effects of salt 401060 01 Clean the motorcycle p 222 Clean the brakes Info After EVERY trip on salted roads thoroughly wash the brake calipers and brake l...

Page 227: ...20 CLEANING CARE 225 Clean the chain p 119...

Page 228: ...ng for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 246 Refuel p 105 Clean the motorcycle p 222 Change the engine oil and oil filter and clean the oil sc...

Page 229: ...warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust 21 2 Preparing for use after storage 401059 01 Remove the vehicle from the cente...

Page 230: ...ty start system is faulty Read out the fault memory using the KTM diag nostics tool ICU is not enabled Activate the ICU CAN bus communication error Read out the fault memory using the KTM diag nostics...

Page 231: ...e box p 189 Wheel speeds of front and rear wheels differ greatly Stop switch off the ignition start again Malfunction in ABS Read out the fault memory using the KTM diag nostics tool High oil consumpt...

Page 232: ...t 34 mm 1 34 in Valve clearance Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Crankshaft bearing Sleeve bearing Conrod bearing Sleeve bearing Pis...

Page 233: ...utside spark plug NGK LMAR7DI 10 Electrode gap spark plug 1 0 mm 0 039 in Cooling Water cooling permanent circulation of coolant by water pump Cold start device Electric starter 23 2 Engine tightening...

Page 234: ...engine screws M6 10 Nm 7 4 lbf ft Screw camshaft bearing support M6 10 9 10 Nm 7 4 lbf ft Screw clutch cover M6 10 Nm 7 4 lbf ft Screw clutch spring M6 12 Nm 8 9 lbf ft Screw coolant connection on cyl...

Page 235: ...amshaft bearing support M8 10 9 Step 1 8 5 Nm 6 27 lbf ft Step 2 14 5 Nm 10 7 lbf ft Only applies when using Hex key bit 61229025000 Screw engine case M8 18 Nm 13 3 lbf ft Screw timing chain guide rai...

Page 236: ...m 22 1 lbf ft Step 3 90 Step 4 90 Lubricated with engine oil Coolant temperature sensor M12x1 5 12 Nm 8 9 lbf ft Rotor screw M12x1 5 115 Nm 84 8 lbf ft Spark plug M12x1 5 18 Nm 13 3 lbf ft Nut of engi...

Page 237: ...54 qt Coolant p 243 23 3 3 Fuel Fuel reserve approx 4 l 1 1 US gal Total fuel tank capacity approx 30 l 7 9 US gal Super unleaded ROZ 95 RON 95 PON 91 p 245 23 4 Chassis Frame Lattice frame made of c...

Page 238: ...Tire air pressure solo with passenger full payload Front with cold tires 2 4 bar 35 psi Rear with cold tires 2 9 bar 42 psi Secondary drive ratio 17 42 Chain 5 8 x 5 16 525 X ring Steering head angle...

Page 239: ...1109110 10 A Fuse 58011109115 15 A Fuse 58011109125 25 A Fuse 58011109130 30 A Low beam H11 socket PGJ19 2 12 V 55 W High beam H11 socket PGJ19 2 12 V 55 W Parking light LED Cornering light LED Instru...

Page 240: ...ce SystemsSemi active Suspension Spring length with preload spacer s 440 mm 17 32 in Spring rate Medium standard 12 N mm 69 lb in Fork length 885 mm 34 84 in Fork oil fork leg left 680 ml 22 99 fl oz...

Page 241: ...assis M5 5 Nm 3 7 lbf ft Screw brake line holder on frame M5 2 Nm 1 5 lbf ft Screw brake line holder on swingarm M5 5 Nm 3 7 lbf ft Screw cable channel M5 5 Nm 3 7 lbf ft Screw cable guide wheel speed...

Page 242: ...line holder on bottom triple clamp M6 10 Nm 7 4 lbf ft Screw cable channel M6 5 Nm 3 7 lbf ft Screw chain guide M6 5 Nm 3 7 lbf ft Screw clutch assembly M6 5 Nm 3 7 lbf ft Screw cooler retaining brack...

Page 243: ...rew foot brake lever M8 25 Nm 18 4 lbf ft Loctite 243 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Scre...

Page 244: ...ttom shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Screw top shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Nut socket M18x1 4 Nm 3 lbf ft Nut swingarm pivot M19x1 5 130 Nm 95 9 lbf ft...

Page 245: ...AKE FLUID SUPER DOT 4 Motorex Brake Fluid DOT 5 1 Coolant Guideline Only use high quality coolant with corrosion inhibitor for aluminum motors even in countries with high temperatures Using inferior a...

Page 246: ...ication JASO T903 MA p 248 SAE p 248 SAE 5W 40 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties...

Page 247: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use...

Page 248: ...Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Recommended supplier Motorex Bike...

Page 249: ...ex Moto Polish Shine Preserving materials for paints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommend...

Page 250: ...vice intervals are demanded for automobile engines high performance at high engine speeds are in the foreground for motorcycle engines In most motorcycles the gearbox and the clutch are lubricated wit...

Page 251: ...revents the vehicle from rolling backwards on an incline MSR Motor Slip Regulation Auxiliary function of the motor control which prevents rear wheel locking with excessive engine braking effect by lig...

Page 252: ...28 LIST OF ABBREVIATIONS 250 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 253: ...general warning lamp lights up yellow An operating safety warning message was detected This is also shown on the matrix display The engine warning lamp lights up flashes yellow The engine control uni...

Page 254: ...green simultaneously with the turn signal The left turn signal is switched on The idle indicator lamp lights up green The transmission is shifted to neutral The right turn signal lamp flashes green s...

Page 255: ...rake checking 160 rear brake checking 164 Brake system 155 164 Brakes 100 Brakes applying 100 C Capacity coolant 235 engine oil 218 235 fuel 106 235 Center stand 53 Chain checking 123 checking for dir...

Page 256: ...ift warning light 58 Shift Light 72 Temp 70 TPMS 61 Trip 1 60 Trip 2 60 Warning 63 Combination switch left side 33 overview left side 33 overview right 37 right 36 Coolant level compensating tank chec...

Page 257: ...g 44 Foot brake lever 52 basic position adjusting 87 Footrests adjusting 83 Fork 111 dust boots cleaning 145 Fork part number 30 Front fender front installing 144 removing 144 Front rider s seat adjus...

Page 258: ...ock 41 immobilizer 42 Intended use 10 K Key number 29 L Light switch 34 Low beam bulb changing 195 Luggage 91 Luggage rack plate 49 M Main fuse changing 187 Mask spoiler installing 137 loosening 140 p...

Page 259: ...fueling fuel 105 Rider footrests 83 Rider seat heating 64 Riding 96 starting off 95 starting off with HHC 95 S Safe operation 18 Seat heating passenger 50 rider 64 Seat lock 48 Service 22 Service sche...

Page 260: ...tightening torques 239 electrical system 237 engine 230 242 engine tightening torques 231 fork 238 shock absorber 238 tires 238 Throttle grip 33 Tire air pressure checking 176 Tire condition checking...

Page 261: ...INDEX 259 W Warranty 21 Wind shield adjust the adapter position 80 adjusting 79 installing 150 removing 150 Winter operation checks and maintenance steps 224 Work rules 19...

Page 262: ...3213393en 3213393en 10 2015 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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