KTI Keenan MK60SP Installation & User Manual Download Page 3

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MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com

MK60SP INSTALLATION/USER GUIDE

TABLE OF CONTENTS

PAGE

DESCRIPTION

MK60SP EXPLODED VIEW

INSTALLATION TIPS

2-3.

SINGLE ENGINE FUEL DIAGRAMS

MULTI TANK WITH DAY AND FUEL TRANSFER DIAGRAMS

DUAL TANKS AND DUAL ENGINE FUEL DIAGRAM

MOUNTING LOCATIONS / INSTALLATION

MK60SP CONNECTIONS & KP300 INSTALLATION

KP300 PANEL CUTOUT TEMPLATE

WIRING INSTALLATION TIPS

10.

WIRING DIAGRAM

11-12.

FIELD WIRING

13.

AUXILIARY CONNECTIONS & OPTIONAL GSM INTERFACE

14.

SPECIFICATIONS & RECOMMENDED SERVICE PARTS

15.

POST INSTALLATION SERVICE AND OPERATIONAL TEST

16.

FILTER ELEMENT REPLACEMENT

17.

KP300 PANEL OPERATION & DRAINING WATER FROM BOWL

18.

WARRANTY

Summary of Contents for Keenan MK60SP

Page 1: ... DIESEL ENGINES ONLY INSTALLATION USER GUIDE THE INSTALLATION AND SETUP SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN US PATENTS AND PATENT PENDING ALL RIGHTS RESERVED KTI SYSTEMS INC 55 HUDSON DRIVE SOUTHWICK MA 01077 413 569 3323 info ktisystems com MADE IN USA MK60SP SHOWN WITH HEAT SHIELD ...

Page 2: ...a lower micron pre filter for cleaner engine fuel delivery EARLY CLOGGING FILTER AND WATER DETECTION Water and contaminants are most often the reasons why diesel engines inadvertently shut down BACK UP FUEL PRESSURE Backs up the engine lift pump if it starts to fail Allows for faster system bleeding SYSTEM TESTING Allows the operator to test the system for indication and integrity before a trip or...

Page 3: ... DIAGRAMS 5 DUAL TANKS AND DUAL ENGINE FUEL DIAGRAM 6 MOUNTING LOCATIONS INSTALLATION 7 MK60SP CONNECTIONS KP300 INSTALLATION 8 KP300 PANEL CUTOUT TEMPLATE 9 WIRING INSTALLATION TIPS 10 WIRING DIAGRAM 11 12 FIELD WIRING 13 AUXILIARY CONNECTIONS OPTIONAL GSM INTERFACE 14 SPECIFICATIONS RECOMMENDED SERVICE PARTS 15 POST INSTALLATION SERVICE AND OPERATIONAL TEST 16 FILTER ELEMENT REPLACEMENT 17 KP300...

Page 4: ...GS CANNON PLUG SEPARATION STATOR COALESCING CONE WATER PROBE MK60SP SMART FILTER MK60SP SHOWN WITH Heat Shield KP300 CONTROL PANEL GUARDED RESET WARNING LIGHTS MUTE SWITCH WIRING INTERFACE BOX WATER DETECTOR CONNECTOR MK60SP CONNECTOR KH1010 INTERFACE CABLE ASSEMBLY DRAIN VALVE T HANDLE MOUNTING PANEL RACOR FILTER ELEMENT CHECK VALVE PUMP PAGE 1 ...

Page 5: ...RENCE ONLY SUGGESTED TOOLS AND SUPPLIES Shop towels and a clean bucket Clean diesel to prime the filter Clean engine oil to lubricate seals Proper thread sealant do not use thread tape Use adequate light ventilation and eye and skin protection Proper 16 AWG wire for harness or 10 conductor 16 AWG cable KTI P N KW1016 optional Additional Shut Off Valve before filter Additional Check Valve KTI P N K...

Page 6: ... and replenished at a higher rate reducing the chance of storage contamination In this system design we added an emergency fuel circuit so if the transfer pump fails or there is a loss of power the engine lift pump can pull fuel directly from the storage tanks This system design also allows the operator to clean the fuel storage tanks when it is not being used as a transfer system An MK60SP is sho...

Page 7: ... and also polish back to the tank or transfer from tank to tank A check and shut off valve is required to protect the engine from drawing air in from the return line The bypass shut off valve is normally in the off position DUAL TANKS SINGLE ENGINE PRESSURE BYPASS SYTEM Reference Only PAGE 4 FUEL TRANSFER OR STAND ALONE POLISHING Reference only ...

Page 8: ...dual engine configuration is using two separate pressure bypass systems with a supply and return cross feed fuel circuit The design allows the operator to polish its own engine fuel tank and also polish and return fuel from the opposite engines fuel tank It can also allow both engines to operate from one tank PAGE 5 ...

Page 9: ...ow for easy access while servicing and away from anything that can injure the operator such as hot and or moving equipment 6 Use appropriate fuel line with the least amount of restriction such as 3 8 to 1 2 ID to supply the MK60SP K60SP Avoid sharp 90 degree bends Route fuel lines away from sharp objects and heat 7 Consider the pump switch location circuit protected circuit breaker 12 volt power s...

Page 10: ...for hardware and mount box MOUNTING HOLES KH1010 INTERFACE CABLE 1 The KP300 is the remote panel designed to give the operator indication of both water and high vacuum filter clogging with warning lights and an audible tone The panel should not be exposed to outside elements and must be mounted inside Make sure the surface is flat easily accessible and not in an area that will be bumped kicked or ...

Page 11: ...MK60SP 12 10 20 KEENAN FILTERS by KTI Systems Inc www keenanfilters com PAGE 8 ...

Page 12: ...simple mistakes can make you spend time trouble shooting One of the most common mistakes is not stripping enough insulation off of the termination end When this happens the insulation gets clamped not the conductor Another common mistake is loose strands shorting to the adjacent clamping yoke wire socket 2 Use approved 16 AWG wire and strip 3 16 to 1 4 of insulation off on the termination end Make...

Page 13: ...MK60SP 12 10 20 KEENAN FILTERS by KTI Systems Inc www keenanfilters com PAGE 10 MK60SP WIRING DIAGRAM ...

Page 14: ...K60SP wiring diagram a small harness of 8 communication wires plus 2 circuit protected 12 vdc power and ground wires need to be routed between the KP300 panel and the KH1010 interface box Use an on off switch to control system power or use the circuit breaker 2 Fabricate a 10 wire harness using approved 16 awg wire or purchase our cable assembly P N KW1016 by the foot 3 After the harness is instal...

Page 15: ... circuit protected circuit breaker or fuse 12 VDC input KP300 Panel KH1010 Interface To MK60SP K60SP filter KP300 CONTROL PANEL CONNECTON KH1010 INTERFACE CONNECTION 1 YELLOW CONNECTS TO 1 YELLOW 2 BLUE CONNECTS TO 2 BLUE 3 GREEN CONNECTS TO 3 GREEN 4 PURPLE CONNECTS TO 4 PURPLE 5 GREY CONNECTS TO 5 GREY 6 WHITE CONNECTS TO 6 WHITE 7 BROWN CONNECTS TO 7 BROWN 8 ORANGE CONNECTS TO 8 YELLOW CIRCUIT ...

Page 16: ...ice remotely from a mobile device or computer Please refer to the GSM installation guide for the interface wiring FIELD WIRING continued PUMP WIRING 1 The fuel pump will require a circuit protected circuit breaker 12 vdc power source and a pump on circuit to the P connection on the KH1010 An SPST switch with an amperage rating of at least 5 amps should be used to control the pump For some installa...

Page 17: ...larm 8 2 in Hg 27 7 kPa Bowl Water Alarm Capacity 5 5 oz 163 ml Water Removal 99 Voltage 12 VDC Use 24v to 12v inverter for 24v systems Current Draw Standby Warning Pump on 57 ma 145 ma Max 2 3 amps Circuit Protection 5 amp Pump Psi Flow Dry lift Duty Life Volts amps Run Dry Walbro FRB 13 2 6 0 to 8 0 psi 41 55 bar 60 gph 227 lt h 48 120 122 305 cm 18000 hrs 12 2 3 Four 4 Hours Recommended Replace...

Page 18: ...Turn on power to the K60SP MA60SP filter There will be a momentary 1 2 second pulse tone and the CHECK WATER LED will illuminate Next perform a normal engine start and warm up for 5 minutes Check for leaks 2 With the engine at idle speed close the fuel inlet shut off valve and monitor the vacuum gauge for a steady increase in vacuum Normally around 6 in Hg or 8 2 in Hg the CHECK FILTER LED will il...

Page 19: ...rings for nicks cuts or deformity If needed replace the O rings NOTE the replacement element comes with the standard large square O ring and a small red O ring Use the red O ring in the upper position on the T handle shaft and a new KAOR2MM12 2 x 12 mm Buna in the lower position If a new lower O ring is not available use the better of the 2 remaining O rings in the bottom position When replacing t...

Page 20: ...warning will take many hours of operation to trip the alarm so an engine shut down will not happen immediately This gives the operator some time to prepare for shutting down the engine and servicing the filter You may need to reset the system after draining water this can be done from the panel using the power reset switch Note If the water alarm sounds after fueling or switching tanks the operato...

Page 21: ...urchase KTI at its sole option shall replace the defective product with a comparable new product or repair the defective product in the event that it qualifies under this Warranty LIMITATION OF LIABILITY To the extent that this Warranty is available on this product KTI shall have no liability whatsoever for incidental or consequential damages flowing from the use of any defect product or by reason...

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