Contents
3 of 72
HPK
Contents
Glossary .................................................................................................................................................. 6
1
General.................................................................................................................................................... 7
1.1
Principles ........................................................................................................................................................... 7
1.2
Installation of partly completed machinery.................................................................................................... 7
1.3
Target group..................................................................................................................................................... 7
1.4
Other applicable documents............................................................................................................................ 7
1.5
Symbols ............................................................................................................................................................. 7
2
Safety...................................................................................................................................................... 9
2.1
Key to safety symbols/markings....................................................................................................................... 9
2.2
General.............................................................................................................................................................. 9
2.3
Intended use ..................................................................................................................................................... 9
2.4
Personnel qualification and training............................................................................................................. 10
2.5
Consequences and risks caused by non-compliance with this manual ....................................................... 10
2.6
Safety awareness ............................................................................................................................................ 10
2.7
Safety information for the operator/user ..................................................................................................... 11
2.8
Safety information for maintenance, inspection and installation .............................................................. 11
2.9
Unauthorised modes of operation ................................................................................................................ 11
2.10 Explosion protection ...................................................................................................................................... 11
2.10.1 Marking .............................................................................................................................................. 12
2.10.2 Temperature limits............................................................................................................................. 12
2.10.3 Monitoring equipment...................................................................................................................... 12
2.10.4 Operating limits ................................................................................................................................. 13
3
Transport/Temporary Storage/Disposal............................................................................................. 14
3.1
Checking the condition upon delivery .......................................................................................................... 14
3.2
Transport......................................................................................................................................................... 14
3.3
Storage/preservation ...................................................................................................................................... 15
3.4
Return to supplier........................................................................................................................................... 15
3.5
Disposal ........................................................................................................................................................... 16
4
Description of the Pump (Set)............................................................................................................. 17
4.1
General description ........................................................................................................................................ 17
4.2
Designation..................................................................................................................................................... 17
4.3
Name plate...................................................................................................................................................... 17
4.4
Design details.................................................................................................................................................. 17
4.5
Configuration and function........................................................................................................................... 20
4.6
Noise characteristics ....................................................................................................................................... 21
4.7
Scope of supply............................................................................................................................................... 21
4.8
Dimensions and weights ................................................................................................................................ 22
5
Installation at Site................................................................................................................................ 23
5.1
Safety regulations........................................................................................................................................... 23
5.2
Checks to be carried out prior to installation............................................................................................... 23
5.3
Installing the pump set .................................................................................................................................. 23
5.3.1
Installation on the foundation.......................................................................................................... 24
5.3.2
Installation without foundation ....................................................................................................... 25
5.4
Piping .............................................................................................................................................................. 25
5.4.1
Connecting the piping....................................................................................................................... 25
5.4.2
Permissible forces and moments at the pump nozzles.................................................................... 27
5.4.3
Auxiliary connections......................................................................................................................... 28
5.5
Enclosure/insulation ....................................................................................................................................... 29
5.6
Checking the coupling alignment ................................................................................................................. 29
5.7
Aligning the pump and motor ...................................................................................................................... 30
5.8
Electrical connection ...................................................................................................................................... 31
5.8.1
Setting the time relay ........................................................................................................................ 32
5.8.2
Connecting the motor ....................................................................................................................... 32
Summary of Contents for HPK
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