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KSB EA-C Installation & Operating Manual Download Page 32

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EA-C

9.3 Wiring diagrams

9.3.1 Wiring diagram, 230 V AC 3-point (single-phase AC)

X10

X5

X9

X4

X6

X1

X11 X0

1

2

1

6

7

4

2

1

2

3

1

2

1

2

3

4

5

6

X2

X3

X7

PE

1

2

4

X5

P

E

N

L2

L1

t

X1

Internal wiring

X2

Internal wiring

X3

Internal wiring

X4

Potentiometer 1

X5/1

Neutral

X5/2

Motor phase to open

X5/4

Motor phase to close

X5/6

Temperature switch as volt-free contact

X5/7

Temperature switch as volt-free contact

X6

Additional limit switches

X7

Not used

X8

Heating resistor

X9

Potentiometer 2

PE

Earth connection on housing

Summary of Contents for EA-C

Page 1: ...Control Valve Actuators EA C For Type Series BOA CVE H and BOA H Mat E Installation Operating Manual...

Page 2: ...s provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacture...

Page 3: ...ling 9 4 Description 10 4 1 General description 10 4 2 Designation 10 4 3 Name plate 10 4 4 Design details 11 4 5 Installation types 12 4 6 Noise characteristics 12 4 7 Dimensions and weights 12 5 Rea...

Page 4: ...assembly drawing handwheel on top EA C 20 to 140 30 9 2 General assembly drawing side mounted handwheel EA C 200 to 250 31 9 3 Wiring diagrams 32 9 4 Technical data 35 10 EU Declaration of Conformity...

Page 5: ...n all further business processes In the event of damage immediately contact your nearest KSB Service centre to maintain the right to claim under warranty 1 2 Target group This operating manual is aime...

Page 6: ...ainst electrical voltage Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions 2 2 General This operating manual contains general...

Page 7: ...rsonnel 2 5 Consequences and risks caused by non compliance with this manual Non compliance with these operating instructions will lead to forfeiture of warranty cover and of any and all rights to cla...

Page 8: ...e thoroughly familiar with the manual Any work on the product shall only be performed when it has been disconnected from the power supply de energised Carry out work on the product during standstill o...

Page 9: ...Transport the actuator carefully and in its original packaging Avoid damaging the coating 3 3 Storage preservation If commissioning is to take place some time after delivery we recommend that the fol...

Page 10: ...oring Setting of valve specific details Setting of actuating force and actuating moment Setting of stroke and actuating speed Configuration of messages Freely programmable characteristic curve correct...

Page 11: ...5 to EN 60529 EA C 40 IP65 to EN 60529 EA C 80 IP65 to EN 60529 EA C 140 IP67 to EN 60529 EA C 200 IP65 to EN 60529 EA C 250 IP65 to EN 60529 Design Handwheel on top EA C 20 to 140 Side mounted handwh...

Page 12: ...cal control unit Additional limit switch for continuous action actuators Optional potentiometer for 3 point actuators PSPT2 for 3 point actuators 4 5 Installation types The installation position as sh...

Page 13: ...ING Incorrect connection to the mains Damage to the mains network short circuit Observe the technical specifications of the local energy supply companies Inspect the power cable for visible damage Nev...

Page 14: ...ance X Table 5 Dimensions mm Actuator A Minimum wall clearance X EA C 20 478 2 100 EA C 40 481 100 EA C 80 510 3 100 EA C 140 579 120 EA C 200 720 230 EA C 250 720 230 5 3 Mounting the actuator WARNIN...

Page 15: ...oose Internal coupling parts may fall out Reinsert the internal coupling parts in accordance with the disc spring arrangement diagram 2 Insert the actuator pillars e in the drilled holes provided in t...

Page 16: ...with the handwheel until the pillar shoulders rest on the top flange3 h 1 2 Fig 5 Illustration of correct screwed condition 1 Pillar shoulder 2 Top flange3 11 Tighten the pillar nuts i to a torque of...

Page 17: ...box is located behind the terminal box cover or under the actuator cover Terminal box behind the terminal box cover on continuous action actuators and 24 V 3 point actuators Fig 7 Undo the screws 1 U...

Page 18: ...int ring in the groove of the housing Fig 12 Markings on actuator cover housing 13 Slip the actuator cover over the handwheel shaft 14 Observe the marking 15 Do not press down the actuator cover by fo...

Page 19: ...is flush with the housing edge 13 Fit the actuator cover and fasten it with the hexagon socket head cap screws 14 Fasten the cable gland 5 5 Interfaces Communication interface A Fig 16 Communication...

Page 20: ...w the setpoint supplied as long as binary signals are received Only after the signal has been removed will the actuator return to the position stipulated by the setpoint 9 10 11 Fig 19 Galvanically is...

Page 21: ...mains connection is not required The power supply has been disconnected The actuator has been secured against unauthorised start up The actuator has been moved into the set limit position The operati...

Page 22: ...he valve seat The position is reached when the valve stem starts to move axially against the disc spring force in the stem nut 2 Continue to operate the actuator until the disc springs are slightly pr...

Page 23: ...r operating commands If the actuator has been replaced automatic commissioning must be performed Power supply must not be interrupted during commissioning If the actuator stroke is blocked during comm...

Page 24: ...6 Close the actuator cover or the terminal box cover depending on the design Section 5 4 Page 16 6 3 Operating limits 6 3 1 Ambient temperature Observe the following parameters and values during oper...

Page 25: ...the capacitor discharge time After switching off the frequency inverter wait 10 minutes until dangerous voltages have discharged Ensure that the drive cannot be started unintentionally WARNING Insuff...

Page 26: ...r cable and the control cable from the terminals 3 Undo the pillar nuts i 4 For EA C 20 to 140 loosen the tensioning screws c For EA C 200 to 250 loosen the screwed insert d with a pin type face wrenc...

Page 27: ...s in dry condition only Do not use solvents Use a soft cloth Do not use abrasive substances 7 6 Mounting the actuator After maintenance inspection the actuator must be mounted back onto the valve See...

Page 28: ...power supply Check mains connection Voltage supplied does not match the supply voltage indicated on the name plate Apply correct supply voltage Actuator does not cover the full valve travel Initialis...

Page 29: ...etpoint signal not applied Apply setpoint signal Wrong polarity of setpoint signal Check polarity of setpoint signal Setpoint signal not within the set range Check setpoint range The limit position st...

Page 30: ...o 140 100 400 500 200 600 300 Fig 25 General assembly drawing handwheel on top EA C 20 to 140 Table 11 List of components Part No Description Material 100 Handwheel Plastic 200 Actuator cover Plastic...

Page 31: ...C 200 to 250 100 400 500 200 600 Fig 26 General assembly drawing side mounted handwheel EA C 200 to 250 Table 12 List of components Part No Description Material 100 Handwheel Plastic 200 Actuator cov...

Page 32: ...X3 X7 PE 1 2 4 X5 PE N L2 L1 t X1 Internal wiring X2 Internal wiring X3 Internal wiring X4 Potentiometer 1 X5 1 Neutral X5 2 Motor phase to open X5 4 Motor phase to close X5 6 Temperature switch as v...

Page 33: ...15 16 17 18 19 20 15 14 16 13 14 15 16 11 12 17 18 19 20 X5 t PE L3 L1 L2 N 1 2 1 Closed 2 Open X5_1 17 Limit switch Closed X5_1 18 Limit switch Closed X5_1 19 Limit switch Open X5_1 20 Limit switch...

Page 34: ...16 17 18 19 20 21 22 23 RJ 45 TTL Push butto n 0 2 10 V 0 4 20 mA GND 0 2 10 V 0 4 20 mA GND Max load 100 mA at 24 VDC L OPEN N L CLOSE L 24 V AC DC N 24 V AC DC 24 V DC 100 mA 0 2 10 V 0 4 20 mA GND...

Page 35: ...4 V AC 1 230 V AC 1 320 575 V AC 3 24 V AC 1 Frequency Hz 50 Nominal current7 A 0 07 0 088 0 7 AC 0 4 DC 0 11 0 118 1 1 AC 0 7 DC Maximum current7 A 0 1 0 118 0 9 AC 0 6 DC 0 14 0 148 1 4 AC 0 9 DC Ma...

Page 36: ...0 V AC 1 320 575 V AC 3 24 V AC 1 Frequency Hz 50 Nominal current12 A 0 22 0 1813 2 1 AC 1 3 DC 0 48 0 3513 4 6 AC 2 9 DC Maximum current12 A 0 29 0 2313 2 7 AC 1 7 DC 0 62 0 4513 6 AC 3 7 DC Maximum...

Page 37: ...AC 3 Frequency Hz 50 60 Nominal current17 A 0 5 0 13 0 08 0 21 0 23 0 13 0 23 0 13 Maximum current17 A 0 07 0 18 0 08 0 26 0 27 0 15 0 27 0 15 Maximum power input18 W 12 30 18 51 52 30 52 30 Duty cyc...

Page 38: ...V AC 3 24 V AC DC 230 V AC 320 575 V AC 3 Frequency Hz 50 AC Nominal current22 A 4 2 AC 2 6 DC 0 44 0 3223 4 6 AC 2 9 DC 0 48 0 3523 Maximum current22 A 5 5 AC 3 4 DC 0 57 0 4223 6 AC 3 7 DC 0 62 0 42...

Page 39: ...0 V AC 3 Frequency Hz 50 Nominal current28 A 0 58 0 4 0 62 0 5 Maximum current A 0 95 0 6 0 95 0 6 Maximum power input29 W 137 120 145 140 Duty cycle30 IEC 60034 1 8 S2 30 minutes S4 50 operating time...

Page 40: ...Electrical and Electronic Equipment RoHS 2014 30 EU Electromagnetic Compatibility EMC 2014 35 EU Electrical Equipment Designed for Use within Specific Voltage Limits Low Voltage The manufacturer also...

Page 41: ...been compiled in accordance with Part B of Annex VII This documentation or parts hereof will be transmitted by post or electronically in response to a reasoned request by the national authorities The...

Page 42: ...lts Causes and remedies 28 I Installation assembly 13 K Key to safety symbols markings 6 M Misuse 7 O Operating modes 11 P Personnel 7 Personnel qualification 7 Preservation 9 S Safety 6 Safety awaren...

Page 43: ......

Page 44: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 7525 83 01 EN...

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