Krone Swadro 1000 Original Operating Instruction Download Page 81

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Maintenance

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Summary of Contents for Swadro 1000

Page 1: ...O r i g i n a l o p e r a t i n g i n s t r u c t i o n s Rotary Swather Swadro 1000 from serial no 864 760 Order no 150 000 116 04 en 22 11 2012 ...

Page 2: ...e signing Managing Director is authorised to compile the technical documents Spelle 29 03 10 Dr Ing Josef Horstmann Managing Director Design and Development Year of manufacture Machine No Pos 2 BA Vor wort Sehr geehrter Kunde 0 mod_1195626300326_78 docx 905 1 Dear customer Dear customer You have now received the operating instructions for the KRONE product which you have purchased These operating ...

Page 3: ... and Training 17 4 4 2 Dangers in Case of Non compliance with the Safety Instructions 17 4 4 3 Safety conscious work practices 17 4 5 Safety Instructions and Accident Prevention Regulations 18 4 6 Hitched Implements 19 4 7 PTO operation 20 4 8 Hydraulic system 21 4 9 Tyres 21 4 10 Maintenance 22 4 11 Working in the vicinity of power transmission lines 23 4 12 Unauthorised Conversion Modification a...

Page 4: ...g onto the Tractor 46 7 2 Hydraulics 47 7 2 1 Special Safety Instructions 47 7 2 2 Connecting the hydraulic lines 48 7 3 Lighting connection 49 7 4 Connecting the electrical controls 50 7 5 Install the PTO shaft 51 8 Driving and Transport 52 9 Operation 54 9 1 Overload protection 54 9 2 From transport into working position 55 9 3 Removing the tine protections from the tine tips 55 9 4 Lower rotor ...

Page 5: ...2 3 Emergency Manual Activation 86 12 4 Examples of Emergency Manual Activation 87 12 5 Hydraulic System Circuit Diagrams 90 13 Maintenance lubrication chart 91 13 1 Special Safety Instructions 91 13 2 PTO shaft 91 13 3 Lubrication Chart 92 14 Maintenance Gearbox 94 14 1 Filling Quantities and Lubrication Designations for Gearboxes 94 14 2 Rotor gearbox rotor housing 94 14 3 Main gearbox 95 14 4 T...

Page 6: ...er Verlauf Schwader 1 mod_1202129119147_78 docx 57476 1 Note In the operating instructions which follow the rotary rake will also be referred to as the machine Pos 6 4 BA Vor wort Beachten Sie für Maschi ne 0 mod_1195626904076_78 docx 944 1 Please note The operating instructions are part of your machine Only operate this machine after you have been trained to do so and according to these instructi...

Page 7: ...54055 2 1 3 1 Purpose of Use Pos 8 3 BA Ei nleitung Schwader Ver wendungszweck Schwader KAT II am H eck 2 mod_1203504831455_78 docx 66284 1 The rotary rake is designed to swathe cut crops The installation is designed as a CAT II three point frame at the tail Pos 8 4 BA Ei nleitung Gültigkeit Schwader Gültig keit Swadro 1000 2 mod_1202904913868_78 docx 62439 2 1 3 2 Validity These operating instruc...

Page 8: ...oncerning the machine or ordering spare parts be sure to provide type designation vehicle ID number and the year of manufacture To ensure that these data are always available we recommend that you enter them in the fields above Note Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety The use of spare parts accessories and other devices which are not man...

Page 9: ...amage Pos 8 11 BA Einl eitung Technische D aten Technische Daten 0 mod_1195566374865_78 docx 594 2 1 3 6 Technical data All information illustrations and technical data in these operating instructions correspond to the latest state at the time of publication We reserve the right to make design changes at any time and without notification of reasons Pos 8 12 Überschriften Überschriften 2 F J Fahr e...

Page 10: ...position approx mm 1700 Length approx mm 7000 Width in transport position approx mm 2995 Width in working position approx mm 8900 10000 Power consumption approx kW HP 51 70 PTO speed rpm max 540 Equivalent continuous pneumatic level recorder below 70 d B A Acreage approx h 9 10 Tyres on rotor running gear Tridem axle Main running gear 16x6 50 8 4PR 15 55 17 10PR Tyre pressure guide wheels and runn...

Page 11: ...Introduction 11 L SW1000001 B Figure 2 Pos 12 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 12: ...rmation on the position of these safety signs and what they mean is given below Pos 13 3 BA Sicher heit Überar bei tete Warnhinweise Gefahr Beschädigte oder unl esbar e Aufkleber 2012 07 26 14 29 51 0 mod_1195567214115_78 docx 674 1 Danger Danger zone of the machine Effect Danger to life or serious injuries Immediately replace damaged or illegible adhesive labels Following repair work always attac...

Page 13: ... Affixing an adhesive label Effect Adhesion of the label The surface for affixing the adhesive label must be clean and free of dirt oil and grease Pos 13 6 Überschriften Überschriften 3 A E Ansprechpartner 0 mod_1195569394286_78 docx 839 3 1 4 1 3 Contact Pos 13 7 Adressen Adresse M aschinenfabri k KRON E Spelle 0 mod_1195568531083_78 docx 734 1 Maschinenfabrik Bernard Krone GmbH Heinrich Krone St...

Page 14: ...SW1000002_1 6 5 2 6 6 6 7 3 Fig 3 1 Before starting the machine read and follow the operating instructions and safety instructions Order No 939 471 1 1x 2 The PTO speeds must not exceed 540 rpm The operating pressure of the hydraulic system must not exceed 200 bar 939 100 4 MAX 540 min MAX 200 bar Order No 939 100 4 1x 3 Before starting work move the hoop guard to the protective position fold down...

Page 15: ...ile parts are moving never reach into areas where there is a risk of being crushed Order no 942 196 1 4x 7 Keep the stipulated safe distance from power transmission lines Order no 942 293 0 1x 8 The shut off valve must always be closed for road travel Pos 13 11 BA Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 16: ...ings Danger DANGER Type and source of the hazard Effect Danger to life or serious injuries Measures for hazard prevention Warning WARNING Type and source of the hazard Effect Injuries serious material damage Measures for hazard prevention Caution CAUTION Type and source of the hazard Effect Property damage Measures for risk prevention Pos 13 14 BA Sicherheit Ü berarbeitete Warnhinweise Allgemeine ...

Page 17: ...ructions are not respected this could result in the forfeiture of any claims for damages Failure to follow the safety instructions could result for example in the following hazards Endangering of persons due to not protected working areas Breakdown of important machine functions Failure of prescribed methods for repair and maintenance Endangering of persons due to mechanical and chemical effects D...

Page 18: ... 11 Use extreme caution when attaching or detaching implements onto or from the tractor 12 Always attach ballast weights properly to the fixing points provided 13 Observe permitted axle loads gross weight and transport dimensions 14 Check and attach transport equipment such as lighting warning devices and protective equipment 15 Actuating mechanisms cables chains linkages etc for remote controlled...

Page 19: ...nd remove the ignition key Pos 15 6 BA Sicher heit Angehängte Geräte Geräte angehängt 0 mod_1199699679381_78 docx 33245 2 1 4 6 Hitched Implements 1 Secure implements against rolling 2 Observe the maximum supported load on the trailer coupling swing drawbar or hitch 3 If a drawbar coupling is used make certain that there is enough play at the coupling point Pos 15 7 BA Seitenumbruch 0 mod_11961753...

Page 20: ... shaft make sure that no person is in the danger zone of the device 10 Never switch on the PTO if the engine is switched off 11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use 12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required 13 Caution After disengaging the PTO danger due to the flywheel running on Keep away fr...

Page 21: ...e hydraulic oil can penetrate the skin and cause serious injury Seek medical help immediately should injuries occur Danger of infection 7 Before working on the hydraulic system depressurise the system and switch off the engine Pos 15 12 Ü berschriften Ü berschriften 2 P T R eifen 0 mod_1197357995667_78 docx 18075 2 1 4 9 Tyres Pos 15 13 BA Sicherheit R eifen 0 mod_1195646435716_78 docx 1346 1 1 Wh...

Page 22: ... elements 4 Oils greases and filters must be disposed of correctly 5 Always disconnect the power supply before working on the electrical system 6 If protective devices and guards are subject to wear check them regularly and replace them in good time 7 When performing electrical welding work on the vehicle and mounted devices turn power supply off at main battery switch or disconnect generator cabl...

Page 23: ...riginal spare parts and accessories authorised by the manufacturer help to ensure safety Use of other parts may void liability for resulting damage Pos 15 19 BA Sicherheit U nzulässige Betriebsweisen 11 mod_1223357699923_78 docx 145527 2 1 4 13 Inadmissible Modes of Operation The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introdu...

Page 24: ...Safety 24 Pos 17 BA Di ese Seite ist bewusst fr eigelassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 18 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 25: ...pment and load securing equipment The machine may be taken into operation only after all the safety devices have been installed If unauthorised modifications are made to the machine the manufacturer is released from liability for any resulting damage Pos 19 3 BA Sicher heit Gefahr enhi nweise Einstell arbeiten Einstell ungenGefahr Einstellar beiten g ezog ene M aschinen 0 mod_1199717011038_78 docx...

Page 26: ...ader Swadr o 807_810_907 Bild_Aushubvorrichtung Traktor 2 mod_1202364384960_78 docx 58789 1 KS 0 030 Fig 4 Pos 19 7 4 BA Inbetriebnahme Ersti nbetri ebnahme Schwader Swadr o 807_810_907 Vor bereitung an Traktor_Text KAT II 2 mod_1203504982064_78 docx 66304 1 The machine is fitted with a Cat II centering pivot for the three point hydraulic system Pos 19 7 5 BA Inbetriebnahme Ersti nbetri ebnahme Sc...

Page 27: ...xt_Schwader 2 mod_1202365111491_78 docx 58868 1 The PTO shaft 1 length must be adjusted Disassemble the PTO shaft Install each half 1 and 2 on the tractor and machine side respectively The wide angle coupling must be installed onto the machine Observe the marking on the PTO shaft Position rotary rake in the shortest PTO shaft position setting Completely the three point frame inwards For additional...

Page 28: ...der Traktor unterlenker 2 mod_1202734685720_78 docx 60755 1 SW9070025 H Figure 6 Perform basic setting on a level surface The tractor lower suspension arms must be set at a height which ensures that the steerable pinions are at a height of H approx 63 cm from the ground Fix the lower suspension arms at this height see Chapter on special equipment Chain for height restriction of lower suspension ar...

Page 29: ...ne disconnect the power supply to the control unit Overvoltage can damage the control unit Pos 21 3 BA Info C enter Schwader Bedi enei nheit Medium Swadr o 1000 Allgemei ne Beschrei bung Die elektronische Ausstattung der M aschi ne M edi um 2 mod_1203070593135_78 docx 65011 1 SW1000026 SW1000025 Figure 7 The electronic equipment of the machine consists essentially of the job computer 2 the control...

Page 30: ...chwader Bedi enei nheit Medium Spannungsversorgung 2 mod_1203072066010_78 docx 65050 2 1 6 2 Electrical power supply Danger Failure of the control unit Effect Danger to life injuries or damage to the machine During assembly make certain that the connection cables are not tight or come in contact with the tractor wheels SW1000007 2 1 Figure 9 Connect the power supply cable 12 V to the 3 pin power o...

Page 31: ... 6 3 Control unit SW1000028 Figure 10 Connect the connecting cable to the socket 3 of the control unit 2 Secure the control unit to the support in the cab Note chafing areas or points of contact The connecting cable must not be tight or come into contact with the tractor wheels Pos 21 9 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 32: ...0 BA Info Center Schwader Bedi eneinheit M edi um Swadro 1000 Übersicht Bedieneinhei t 2 mod_1203073630166_78 docx 65110 2 1 6 4 Control unit overview SW1000027 Figure 11 Pos 21 11 BA Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 33: ...2 Minus key depending on function selected 3 Plus Left rotor 4 Left rotor Right rotor 5 Right rotor Lift all rotors 6 Lift all rotors Not assigned 7 Not assigned Not assigned 8 Not assigned Lower all rotors 9 Lower all rotors Retract extend all rotors 10 Retract extend all rotors Adjusting the operating height 11 Adjusting the operating height Not assigned 13 Not assigned 14 Sensor a Rotor positio...

Page 34: ...3434558_78 docx 65303 1 SW1000029 Figure 12 Pos 21 17 BA Info Center Schwader Bedi eneinheit M edi um Swadro 1000 Sensor kontrollleuchten Text 2 mod_1203312942543_78 docx 65254 1 The diodes of the corresponding rotors 11 indicate whether the sensors are alive iron in front of the sensor LED on Iron in front of the sensor LED off No iron in front of the sensor LED flashing Sensor has broken cable o...

Page 35: ...400 23 1 6 7 Lowering the Rotors from Transport to Headland Position 6 7 1 Lowering All Rotors to Headland Position SW1000030 Figure 13 Activating the key lowers all rotors to the headland position Keep key pressed until position reached Note Once the rotor has reached the headland position the rotor arms extend Pos 21 21 BA Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 36: ...will not be performed if a rotor is in transport position By pressing the key you can automatically lower the front rotors which are currently in headland position to working position Pos 21 23 BA Info Center Schwader Bedi eneinheit M edi um Swadro 1000 Absenken einzelner Kreisel in di e Arbeitsstell ung 2 mod_1203318076668_78 docx 65457 3 1 6 8 2 Lowering individual rotors to working position opt...

Page 37: ... if an activated rotor is in transport position By pressing the key you can automatically raise the rotors which are currently in working position to headland position Pos 21 26 BA Info Center Schwader Bedi eneinheit M edi um Swadro 1000 Anheben einzel ner Kreisel i n die Vorgewendestell ung 2 mod_1203320380652_78 docx 65495 3 1 6 9 2 Raising individual rotors to headland position optional Select ...

Page 38: ... Raising All Rotors to transport Position SW1000030 Figure 16 Activating the key raises all rotors to transport position Keep key pressed until position reached Note The rotor arms retract simultaneously For safety reasons the key must be held down for about 1 5 seconds before the rotors move from the headland position to transport position Pos 21 29 BA Seitenumbr uch 0 mod_1196175311226_0 docx 41...

Page 39: ...llen 2 mod_1203322610449_78 docx 65553 2 1 6 11 Adjusting the Swath Width SW1000031 Figure 17 Press the key Pilot lamp 10 flashes To increase the swath width Press the key To reduce the swath width Press the key Pressing the key deactivates the function Pos 21 31 BA Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 40: ...onal SW1000032 Figure 18 Press the key Pilot lamp 11 flashes Activate the key or the key to select the rotor Only one rotor can ever be selected at a time To increase the working height Press the key To reduce the working height Press the key Pressing the key again deactivates the function Note The raking height is adjusted during use or in headland position Pos 21 33 BA Seitenumbr uch 0 mod_11961...

Page 41: ... unit switches to the sensor test pilot lamp 11 flashes Possible sensors depending on features of the machine No Sensor designation Status options 14a Sensor Rotor Position 1 2 3 14b Sensor rotor distance 1 2 3 15a Sensor rotor on left in transport position 1 2 3 15b Sensor rotor on right in transport position 1 2 3 Status options 1 LED on alive iron in front of the sensor 2 LED off deactivated no...

Page 42: ...The buzzer also sounds the same error code for 5 cycles Pos 21 37 BA Info Center Schwader Bedi eneinheit M edi um Swadro 1000 Beispi el Sensorfehl er 2 mod_1203324866121_78 docx 65650 1 Example Sensor error 11 Error code 21 0 1 2 3 4 5 1 0 t 6 7 2 1 2 1 21 21 SW1000033 Figure 20 Temporal sequence Pulse duration 200 ms pulse pause 200 ms pause between two signal sequences 2 s pause between the numb...

Page 43: ...y too weak on the tractor side or not correctly connected with the battery Connect the KRONE connection cable to the tractor battery 13 CAN error The CAN bus was interrupted between the control unit and the machine loose connection to display screen Check the display line 14 Incorrect terminal Connection to incorrect terminal Use the terminal appropriate to the swather type 15 Incorrect terminal s...

Page 44: ...ocx 65785 1 SW1000034 I II Figure 21 Pos 21 45 BA Info Center Schwader Bedi eneinheit M edi um Swadro 1000 Anzeigen der Softwar e Version Text 2 mod_1203326012074_78 docx 65727 1 To display the software version of the machine press the key 10 times I Position I indicates the tens component of the software version For example with software version 20 two LEDs are lit with software version 40 four L...

Page 45: ...s injuries No persons may remain between the tractor and the machine Nobody should be within the swivel range of the rotary arms or of the working range of the rotary rake Only perform jobs under or on the machine when it is raised if it is securely supported Setting tasks must only be performed when the drive is switched off and the engine is at a standstill Switching off the engine Remove the ig...

Page 46: ...hing loads for the tractor Hitch and secure the machine to the tractor hitch in accordance with specifications Pos 23 6 BA Inbetriebnahme Schwader Hinweis M aschine befindet si ch i n Tr ansportstellung 2 mod_1202388231928_78 docx 59050 1 Note The description below assumes that the swather is in transport position following final assembly Pos 23 7 BA Inbetriebnahme Schwader Anbau an den Tr aktor A...

Page 47: ... either side Due to the risk of injury when searching for leaks always use suitable tools and wear protective goggles Seek medical help immediately should injuries occur Danger of infection Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The replacement hoses must fulfil...

Page 48: ...sensing pipe nominal width 12 red dust cap to the LS connection of the tractor Pos 23 16 BA Inbetri ebnahme Ladewag en Hinweis Farbliche Kennzeichnung beachten 0 mod_1199779285091_78 docx 34408 1 Note Observe colour coded signs on the tractor hydraulic system Pos 23 17 BA War tung Load Sensi ng SW 1000 Hi nweis Load Sensing SW 1000 3 mod_1205248063072_78 docx 73574 1 Note With closed constant pres...

Page 49: ...performed via the 7 pin connecting cable 1 provided To do this Insert the 7 pin plug of the connecting cable 1 into the relevant socket 2 of the tractor Position the cable so that it will not come in contact with the wheels Pos 23 21 BA Inbetri ebnahme Schwader Hinweis Sauber keit der Stecker und Steckdosen 2 mod_1202399563131_78 docx 59273 1 Note Before inserting the plugs make certain the plugs ...

Page 50: ...power supply cable 1 Note If necessary first install the continuous current socket and the support for the control unit to the tractor To do this Insert the plug of the power supply cable 1 in the appropriate socket 2 of the tractor Position the cable so that it will not come in contact with the wheels Pos 23 25 BA Inbetri ebnahme Schwader Hinweis Sauber keit der Stecker und Steckdosen 2 mod_12023...

Page 51: ...8245_78 docx 73595 1 Danger Observe drive speed Effect Danger to life or serious injuries This machine is driven at a maximum PTO speed of 540 rpm Pos 23 30 BA Inbetri ebnahme Schwader Anbau Gel enkwelle Anbau Gel enkwelle angehängte Schwader Bild 2 mod_1202398077960_78 docx 59233 1 5 4 2 SW9070008 3 6 1 3 1 Figure 26 Pos 23 31 BA Inbetri ebnahme Schwader Anbau Gel enkwelle Anbau Gel enkwelle ange...

Page 52: ... guards must be installed on tines The control unit must be turned off Do not exceed the maximum permissible speed see type plate Carrying passengers on the machine is not permitted When driving on public roads the provisions of the Road Traffic Licensing Regulations must be adhered to lighting identification Before starting ensure that you have perfect visibility on and around the tractor as well...

Page 53: ... Operation Rotating tine arms to transport position Swing hoops See Chapter Operation Placing external guards into transport position Lift rotors into transport position rotor arms completely retracted Place hydraulic control unit into neutral position Switch off the control unit Lock shut off valve in free backflow Install tine guards onto tines which are in transport position below 2 m See Chapt...

Page 54: ... 1 SW1000009 1 Figure 28 Pos 27 3 3 BA Bedi enung Schwader Ü berl astsicherung Überlastsicherung Text SW 807_810_907_1000 2 mod_1202465701839_78 docx 59605 1 Star ratchet couplings protect the machine against overloading These star ratchets 1 are located on the side output shafts of the transfer gearbox behind the rotor arms They emit a vibrating sound when the machine is overloaded They transfer ...

Page 55: ...he working position and the hoop guards are turned downwards Pos 27 7 BA Bedi enung Schwader Zi nken Zi nkenarme Zinkenschutze entfernen SW 807 810 907 2 mod_1202467038839_78 docx 59738 2 1 9 3 Removing the tine protections from the tine tips SW9070021 2 1 Figure 29 Remove the tine protections 1 Insert the tine protections into the support 2 right and left side of the machine and and secure with t...

Page 56: ...must only be performed when the drive is switched off and the engine is at a standstill Switching off the engine Remove the ignition key Secure the machine against the possibility of rolling back Pos 27 12 BA Bedienung SchwaderKreisel arreti erung lösen 2012 10 19 12 03 45 2 mod_1202710257642_78 docx 59935 1 SW700036 1 2 3 3 1 Fig 30 Move rotors from transport to working position See Chapter on Op...

Page 57: ...roperly engaged the ring of the linch pin must be inserted in the groove of the shaft Note Swivel the right collapsible tine arm on the machine side in sequence from behind forwards and the left collapsible tine arm on the machine side in sequence from the front backwards to the working position Pos 27 15 BA Ei nstellungen Schwader Zinkenar me Hinweis durch di e Vorspannkraft 20 kg H andkraft aufb...

Page 58: ...uards to swivel within range of the rotating points Pos 27 17 3 BA Bedienung Schwader Schutzbüg el Schutzbügel i n Ar bei tsstellung bringen Bild SW 1000 15 mod_1232353802801_78 docx 173265 1 SW1000011_1 1 2 2 Figure 32 Pos 27 17 4 BA Bedienung Schwader Schutzbüg el Schutzbügel i n Ar bei tsstellung bringen Text SW 1000 15 mod_1232359482380_78 docx 173476 1 Swivel the side hoop guards 1 on the fro...

Page 59: ...when the machine is positioned across an incline KS102325 Figure 33 Pos 27 20 BA Bedienung Schwader Fahrgeschwi ndig keit und Antriebsdr ehzahl 2 mod_1202743688330_78 docx 60967 2 1 9 8 Travelling speed und drive speed The travelling speed and drive speed while swathing depend on forage quantity ground degree of dryness Use these as rough guidelines PTO speed approx 450 rpm Travelling speed approx...

Page 60: ...rs from the headland position turn off PTO shaft and wait for rotors to come to a standstill Nobody should be in the swivel range of the rotors Pos 27 25 1 Ü berschriften Ü berschriften 2 P T Schutzbügel i n Transpor tstellung bring en 2 mod_1202975248858_78 docx 63516 2 1 9 10 Move the hoop guards to transport position Pos 27 25 2 BA Sicherheit Gefahrenhinweise Wartnung Quetschg efahr 2 mod_12029...

Page 61: ...stellungenGefahr Ei nstellar beiten gezogene Maschi nen 0 mod_1199717011038_78 docx 33980 1 Danger Unexpected movements of the machine Effect Danger to life or serious injuries Setting tasks must only be performed when the drive is switched off and the engine is at a standstill Switching off the engine Remove the ignition key Secure the machine against the possibility of rolling back Pos 27 29 BA ...

Page 62: ...the right rotor far enough so that the swivelling tine arms are extended outwardly Pull out the linch pin 1 Remove the bolts 2 Swivel tine arms 3 to transport position the rotor must be turned so that the tine arms do not collide with the protection when swivelling Insert the bolts 2 and secure with the linch pin 1 Secure rotors so that they do not turn unhook the tension spring 4 from the fasteni...

Page 63: ... mod_1268745020196_78 docx 361246 1 Note When swivelling the tine arms into transport position a manual force of 20 kg has to be applied by the use of preload force via assembled disc springs in order to be able to remove the bolt 2 see chapter Settings Disc springs at collapsible tine arms Pos 27 33 BA Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 64: ...um Raising rotors in headland position Lifting all rotors in transport position Pos 27 36 BA Bedienung Schwader Zinken Zinkenar me Zi nkenschutze anbring en SW 1000 2 mod_1202978837233_78 docx 63663 2 1 9 13 Securing the tine tips transport position and swather switched off SW1000008 SW700007 1 Figure 37 The tines must be fitted with guards which are positioned at less than 2 m in transport positi...

Page 65: ...valves into the flow position Pos 27 40 BA Bedienung Schwader Abbau Abbau vom Traktor Bild SW 1000 2 mod_1202980463186_78 docx 63743 1 SW1000013 3 4 6 7 5 1 2 SW1000014 8 Figure 38 Pos 27 41 BA Bedienung Schwader Abbau Abbau vom Traktor Text 2 mod_1202979063452_78 docx 63683 1 Choose a level dry and stable surface Swivel the parking support 1 down and lock it in place with the support 2 Lower susp...

Page 66: ...he transverse inclination in direction of travel for the right and left rotors can be adjusted individually at the front guide wheels of the relevant running gear left right Pos 30 5 BA Einstell ung en Schwader Kreiselfahr wer k Querneigung Mittelschwad neu Swadro 1000 22 mod_1239866566269_78 docx 234507 1 With centre swathing the right guide wheel must be positioned lower than the left guide whee...

Page 67: ... 22 mod_1239866566269_78 docx 234507 1 With centre swathing the right guide wheel must be positioned lower than the left guide wheel relative to the rotor running gear Pos 32 6 BA Einstell ung en Schwader Kreiselfahr wer k Kr eisel fahr wer k Vorgehensweise Swadr o 807_810 2 mod_1202883960133_78 docx 62219 1 Do not walk under the raised rotors Raise the rotor arms only far enough to be able to per...

Page 68: ...he rotors in headland position is determined by the position of the sensor plate 1 on the respective outrigger arm The lifting height is set by adjusting the sensor plate 1 To do this Loosen the screws 2 Move the sensor plate in the oblong hole Moving sensor holder in direction The lifting height will be reduced Moving sensor holder in direction The lifting height will be increased Pos 35 BA Seite...

Page 69: ...n the throttles Even the smallest adjustments to the stud bolts or throttle setting screws may significantly change the lifting and lowering speed Pos 36 4 BA Einstell ung en Drossel Hi nweis Sechskantmutter Imbusschr aube konter n 7 mod_1215525389308_78 docx 103437 1 Note Adjustment on the throttles After an adjustment has been made to the throttles lock the hexagonal nuts and Allen head screw Th...

Page 70: ... BA Einstell ung en Schwader Fahr trichtung regulier en Text 36 mod_1263302390731_78 docx 338727 1 If the swather is not running in the centre behind the tractor on a level street this can be controlled by adjusting the transverse suspension arms 1 Loosen the counter nut 2 Adjusting transverse suspension arm Steering rod shorter directs machine further to the left Steering rod longer directs machi...

Page 71: ...hr enhi nweise M ähwer ke Gefahr Ei nstellung an den Entl astungsfeder n 0 mod_1196751594562_78 docx 12575 1 Danger Setting on the compensation springs Effect Danger to life or serious injuries The compensation springs must only be removed in transport position In the working position the compensation springs are subject to high tensile stress Severe injury can be caused if the compensation spring...

Page 72: ...ated in Nm unless otherwise indicated A Thread size The stability class can be seen on the head of the screw A Ø 5 6 6 8 8 8 10 9 12 9 MA Nm M 4 2 2 3 4 4 5 1 M 5 4 5 5 9 8 7 10 M 6 7 6 10 15 18 M 8 18 25 36 43 M 10 29 37 49 72 84 M12 42 64 85 125 145 M14 100 135 200 235 M14x1 5 145 215 255 M 16 160 210 310 365 M16x1 5 225 330 390 M 20 425 610 710 M 24 730 1050 1220 M 24x1 5 350 M 24x2 800 1150 13...

Page 73: ...m M 4 2 5 3 5 4 1 M 5 4 7 7 8 M 6 8 12 15 M 8 20 29 35 M 10 23 39 58 67 M 12 34 68 100 116 M 14 108 160 188 M 16 168 248 292 M 20 340 488 568 A BM 400 0234 NOTE The table above applies only to countersunk screws with hexagonal socket heads and metric threading that are tightened by the hexagonal socket head Pos 42 16 BA War tung Schwader Zi nken Zi nkenarme Prüfen der Schrauben an den Zi nken 2 mo...

Page 74: ...of the disc springs are pre set ex works Via use of the preload force a manual force of 20 kg has to be applied during swivelling the tine arms in order to be able to insert or rather remove the bolt 3 Due to tolerances in the parts the preload force of disc springs may have to be recalibrated when making repairs To do this Unscrew bolts 4 Rearrange disc springs 2 Arrangement a stronger preload fo...

Page 75: ...nance 75 Pos 42 20 BA Diese Seite ist bewusst freigel assen wor den 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 42 21 BA Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 76: ...n the maximum permitted pressure is reached let out the air align tyres lubricate the tyre heels and pump up the tyre again Detailed information about how to fit tyres onto agricultural machinery can be obtained from the tyre manufacturers Pos 42 22 3 Ü berschriften Ü berschriften 3 P T R eifen prüfen und pfl egen 0 mod_1197358037214_78 docx 18094 3 1 11 8 1 Checking and maintaining tyres Pos 42 2...

Page 77: ...in the table Pos 42 22 8 BA Wartung Reifen Schwader R eifen Luftdruck Tabelle Schwader 1000 2 mod_1202981715827_78 docx 63842 1 Tyre identification Tyre pressure bar 16x6 50 8 4PR 1 8 15 55 17 10PR 2 0 Pos 42 22 9 BA Wartung Reifen Anzi ehdr ehmoment 0 mod_1199955905460_78 docx 37340 1 Tightening Torque Threading Key size in mm Number of bolts per hub pieces Max tightening torque black galvan M12 ...

Page 78: ...ung Schwader Zi nken Zi nkenarme Austausch der Zi nkenarme i m R epar atur fall Bild SW 907_1000 16 mod_1234940816459_78 docx 197222 1 2 SW9070032 3 2 3 4 6 1 3 2 1 1 Fig 48 Pos 42 25 BA Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 79: ... shaft 4 is installed these two parts must be glued to each other before installation with high strength adhesive Apply glue high strength Part No 939 042 0 on the front of the control arm shaft 4 Mount the tine arm 3 and secure with clamping sleeves 5 While installing two tine arms install them together make certain that the follower rollers are inserted into the running track of the cam track No...

Page 80: ...h order no 938 627 0 Remove all tines in front of the broken tine to remove the broken tine Remove the broken tine Installing New Tine Slide fastening clamp onto the tine Slide tine onto the tine arm Guide hex bolt with detent edged washer and washer from below through the fastening clamp and the tine arm Apply adhesive high strength on the threading overhang of the screw Install support washer an...

Page 81: ...nance 81 Pos 42 30 BA Diese Seite ist bewusst freigel assen wor den 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 42 31 BA Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 82: ...mputer 2 valve block 3 Lift lower the control valve on the lifting cylinder right and left machine side rotor 4 Rotor arm sensor left right right and left machine side 10 Nm 5 Swath width sensor right and left sides of the machine 10 Nm 6 Motor height adjustment right and left sides of the machine 10 Nm 7 Rotor arm sensor in transport position on left right right and left machine side 10 Nm Pos 42...

Page 83: ...sor en Namursensor d 30 mm a 5mm 0 mod_1199962520100_78 docx 37673 4 1 11 10 1 1 Namur sensor d 30 mm a BPXC0172 2 1 3 Figure 51 The dimension between the encoder 2 and the sensor 1 must be a 5 mm Setting Loosen the nuts on either side of the sensor Turn the nuts until dimension a 5 mm is reached Tighten the nuts again Pos 42 36 BA Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 84: ...liar with this kind of injury serious infections could otherwise result Physicians who are not familiar with this area should consult appropriate information from a competent medical source Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The replacement lines must comply with the requirements of the device manufacturer Ensure that all line connections are ti...

Page 85: ...lics are load sensing capable The oil supply comes through the Power Beyond system of the tractor hydraulics for use of the load sensing system further information can be obtained from the operating instructions provided by the manufacturer of the tractor The message line must be connected between the message connection LS on the control block of the machine and the message connection of the tract...

Page 86: ...to the tractor manufacturer s operating instructions Tractors with LS pump and non activated load sensing system Note This adjustment is set when the unit leaves the factory Unscrew the system screw 1 as far as it will go for Tractor with a closed constant pressure or load sensing hydraulic system for additional information please refer to the tractor manufacturer s operating instructions Tractors...

Page 87: ...ide the range of the machine parts which are moved by the actuators Ensure that no persons animals or objects are within this danger zone Pos 42 37 15 BA Sicher hei t Gefahrenhi nweise Schwader Gefahr Not Hand Betätig ung 2 mod_1203053528354_78 docx 64425 1 Danger Danger from rotating machine parts and crushing and shearing points Since an emergency manual operation is partly performed with a runn...

Page 88: ...sport position The following instructions must be strictly observed Switch off the engine Secure the tractor and machine against rolling away Close shut off valve in free backflow Unscrew regulating screw 1 on control valve of the lifting cylinder right and left machine side Start engine and pressurise hydraulic system Actuate valve Y2 Function 2 and leave actuated Open shut off valve in free back...

Page 89: ...Activate valve Function 1 until the rotor arms are fully retracted Unscrew the starwheel screw again on valve Y5 Y6 as far as it goes Note After emergency manual activation has been performed the starwheel screws for emergency manual activation must all be completely screwed out again Pos 42 37 18 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 90: ...kschaltplan SW 1000 2 mod_1203341843230_78 docx 65855 2 1 12 5 Hydraulic System Circuit Diagrams Figure 54 1 Width adjustment left 2 Width adjustment right 3 Lifting cylinder left 4 Lifitng cylinder right 5 Tractor connection Pos 42 38 BA Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 91: ...the possibility of rolling back Switch off the PTO and disengage it After the repair maintenance and cleaning work or technical interventions are completed mount all protective coverings and safety devices properly again Avoid skin contact with oils greases cleaning agents and solvents In the event of injuries or burns due to oils cleaning agents or solvents contact a physician immediately All oth...

Page 92: ...t Pos 42 39 8 BA Wartung Hinweis aus Gr ünden der Ü bersicht 2 mod_1202799283498_78 docx 61453 1 Note To make the illustration easier to read the greasing points have only been shown on one side of the machine The greasing same points are present on the other side of the machine mirror image Pos 42 39 9 BA Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 93: ...enance lubrication chart 93 Pos 42 39 10 BA Wartung Schwader Schmier plan Schmier plan Swadro 1000 137 mod_1353578784793_78 docx 1220255 1 Fig 56 Pos 42 40 BA Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 94: ...chwader 1000 2 mod_1202985310202_78 docx 63942 1 Filling quantity filtered oils Oil change Bio degradable lubricants litres Brand name Brand name Rotor gear 0 5 l Fluid gear grease GFO 35 Permanently lubricated with grease On request Main gearbox 2 x 0 5 l SAE 90 approx 1000 ha Transfer gearbox 0 6 l SAE 90 approx 1000 h Pos 42 44 1 BA Wartung Öl kontroll e_Wechsel Schwader Kr eiselg etriebe Kr ei...

Page 95: ... Oil change For time intervals see Chapter Lubricant quantities and designations for gearboxes Unscrew oil drain plug 2 Collect oil in a suitable drip pan Screw oil drain plug 2 Top up the oil 1 Pos 42 44 3 4 BA Wartung Öl kontrolle_Wechsel Ölqualität Ölmenge siehe Kapitel 0 mod_1197007859486_78 docx 15531 1 Oil quality oil quantity see Chapter Filling Quantities and Lubricant Designations for Gea...

Page 96: ... see Chapter Oil Level Check and Oil Change Intervals Gearboxes Screw out the screw plug 2 Collect the used oil in a suitable drip pan Screw in the screw plug 2 Fill oil 3 oil level up to hole 1 Screw the inspection screw 1 and ventilation filter 3 back in Pos 42 44 5 4 BA Wartung Öl kontrolle_Wechsel Ölqualität Ölmenge siehe Kapitel 0 mod_1197007859486_78 docx 15531 1 Oil quality oil quantity see...

Page 97: ...ve the ignition key Secure the machine against the possibility of rolling back Pos 44 3 BA Sonder ausstatung Schwader Zinkenverl ustsicherung 2 mod_1202806976420_78 docx 61592 2 1 15 1 Tine loss safeguard KS 0 098 3 2 4 1 5 Figure 60 Mounting the tine loss safeguard The tine loss safeguard for the double coil spring tines consists of a cable two cable clamps two coach bolts washers and lock nuts e...

Page 98: ...rms 4 1 2 3 Figure 61 Secure chains 1 with a spring type slotted straight pin 3 and a washer 2 at the suspension arm seats Attach chain hooks 4 to the tractor Select chain length according to desired max lowering level Note Spare tine loss safeguards Order No 153 479 0 Chain for height restriction of suspension arms Order No 250 759 0 Pos 45 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 99: ...ive elements may start moving Effect Danger to life injuries or damage to the machine Switch off the tractor engine and remove the ignition key Secure the machine and tractor against the possibility of rolling back Switch off the PTO and disengage it After the repair maintenance and cleaning work or technical interventions are completed mount all protective coverings and safety devices properly ag...

Page 100: ... and the guard tube with grease Grease the lubrication points on the cross joint and grease the bearing rings of the guard tube Repair places with damaged paint and preserve all bare metal places thoroughly with rust protection agent Park the machine in a dry location but not in the vicinity of artificial fertilisers or livestock buildings Repair places with damaged paint and preserve all bare met...

Page 101: ...mpleted mount all protective coverings and safety devices properly again Avoid skin contact with oils greases cleaning agents and solvents In the event of injuries or burns due to oils cleaning agents or solvents contact a physician immediately All other safety instructions must also be followed to avoid injuries and accidents Pos 46 11 BA Ei nlag erung Schwader Vor der Saisaon 2 mod_1202809277951...

Page 102: ...echnical intervention drive elements may start moving Effect Danger to life injuries or damage to the machine Switch off the tractor engine and remove the ignition key Secure the machine and tractor against the possibility of rolling back Switch off the PTO and disengage it After the repair maintenance and cleaning work or technical interventions are completed mount all protective coverings and sa...

Page 103: ...ng height higher Tine arm s bent Replace tine arms Swath width too large Working width too great Change working width Speed too low Increase the speed Rotor unable to adjust to ground unevenness Suspension arms of tractor set too high or too low Adjust frame horizontally height of steerable pinions approx 63 cm Rotor is not in flow position By pressing the key bring rotor in flow position Setting ...

Page 104: ...n 1 A E Anhang 1 mod_1202278612285_78 docx 58360 1 1 18 Appendix Pos 51 BA Anhang Schwader Im Anhang finden Sie den Schaltplan 2 mod_1202811415263_78 docx 61821 1 The circuit diagram can be found in the Appendix Ende der Liste für Textmar ke Inhalt ...

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Page 108: ...ms 28 Hitched Implements 19 Hydraulic system 21 Hydraulic System Circuit Diagrams 90 Hydraulics 47 I Identification Plate 7 Identifying Symbols in the Operating Instructions 16 Inadmissible Modes of Operation 23 Information Required for Questions and Orders 8 Install the PTO shaft 51 Intended Use 9 Introduction 7 L Lifting the rotor arms to transport position 64 Lighting connection 49 Load sensing...

Page 109: ... the Lifting Height in Headland Position 68 Settings 66 Special equipment 97 Start up 45 Switching from working position to transport position 60 Swivel tine arms to working position 56 Swivelling tine arms into transport position 61 T Technical data 9 Test run 71 Tightening Torque 77 Tightening Torques 72 Tightening Torques Countersunk Screws 73 Tine loss safeguard 97 To adjust the rotor running ...

Page 110: ...abrik Bernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 49 0 59 77 935 0 Fax 49 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent ...

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