Krone Fortima V 1500 Original Operating Instructions Download Page 59 | Manualshive

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Start-up

59

KR-1-080

2

1

Fig. 44

Tractor side:

•

With the engine turned off and the ignition key withdrawn, push the PTO shaft (1) onto
the tractor PTO and secure it.

•

Secure the PTO shaft guard against turning by hooking in the locking chain (2).

•

Make certain there is sufficient free room in the swivel range of the PTO shaft in all
operating states. Contact with parts of the tractor or device may result in destruction.

Pos: 15.29 /BA/Sicherheit/Gelenkwelle/Gelenkwelle nicht richtig aufgesteckt @ 17\mod_1236260255331_78.doc @ 204283

CAUTION! - The universal shaft is not put on correctly.

Effect: Damage to the universal shaft or the machine

•

Make certain that the universal shaft is properly secured after installation and locked into
place

•

Use only the universal shaft included with delivery from the factory

•

Before engaging the P.T.O always release the flywheel parking brake first

Pos: 15.30 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

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Summary of Contents for Fortima V 1500

Page 1: ...1500 v v T Typ2 v Fortima V 1500 MC v v T Typ3 v v v T Typ4 v v v T Typ5 v v v T Typ6 v Fortima V 1800 v v T Typ7 v Fortima V 1800 MC v v T Typ8 v v v T Typ9 v v v T Typ10 v v v T abMasch Nr v from serial no v 829 433 v T Bestell Nr v Order no v 150 000 135 03 en v B Titelbild v v 15 09 2011 ...

Page 2: ...y and EC Directive 2004 108 EC EMC The undersigned Managing Director is authorised to compile the technical documents Spelle 15 09 2011 Dr Ing Josef Horstmann Managing Director Design and Development Year of manufacture Machine No Pos 2 BA Vorwort Sehr geehrter Kunde 0 mod_1195626300326_78 doc 905 Dear customer Dear customer You have now received the operating instructions for the KRONE product wh...

Page 3: ... Weiterer Verlauf Rundballenpresse 27 mod_1246526537241_78 doc 267806 Note In the operating instructions which follow the round baler will also be referred to as the machine Pos 4 4 BA Vorwort Beachten Sie für Maschine 0 mod_1195626904076_78 doc 944 Please note The operating instructions are part of your machine Only operate this machine after you have been trained to do so and according to these ...

Page 4: ...s work practices 17 4 3 Safety Instructions and Accident Prevention Regulations 18 4 4 Hitched Implements 19 4 5 PTO operation 20 4 6 Hydraulic system 21 4 7 Tyres 21 4 8 Maintenance 22 4 9 Unauthorised Conversion Modification and Spare Parts Production 22 4 10 Inadmissible Modes of Operation 22 4 11 Safety Instructions on the Machine 22 4 12 Introduction 23 4 13 Position of the Adhesive Safety St...

Page 5: ...ne against the possibility of rolling back 66 7 2 2 Lowering the parking support 67 7 2 3 Disconnecting the PTO shaft from the tractor 67 7 2 4 Disconnecting the supply lines 68 8 KRONE ISOBUS Terminal CCI 100 69 8 1 Installing the terminal into cabin 70 8 2 ISOBUS short cut button 71 8 2 1 Display Touchscreen 72 8 2 2 Connecting the terminal on tractors with integrated ISOBUS system 73 8 2 3 Conn...

Page 6: ...tuator test 104 8 10 4 Menu 4 7 Diagnostics auxiliary function AUX 106 8 11 Main menu 5 Info 109 8 12 Main menu 6 Fitter 110 8 13 Main menu 9 Virtual Terminal VT 111 8 14 Menu 9 1 Switching to another terminal 112 8 15 Alarm messages 114 8 15 1 Acoustic warnings 114 8 15 2 Note and messages 115 8 15 3 Physical messages 116 8 15 4 General Messages 117 9 KRONE operation terminal Beta 119 9 1 Attachm...

Page 7: ...vice 152 9 12 1 Menu 4 2 Manual Sensor Test 153 9 12 2 Actuator test 156 9 12 3 Menu 4 4 Manual Actuator Test 156 9 13 Main menu 5 Info 159 9 14 Alarm messages 160 9 14 1 Note and messages 161 9 14 2 Physical messages 162 9 14 3 General Messages 163 10 ISOBUS operation 164 10 1 Attaching the ISOBUS terminal 165 10 1 1 Connection terminal to tractor 165 10 1 2 Connection tractor to machine 165 10 2...

Page 8: ...ng 205 11 18 1 Net wrapping parts 205 11 19 Inserting the Net Roll 206 12 Settings 210 12 1 Tying unit 211 12 1 1 Adjusting the twine limiter 211 12 1 2 Adjusting the twine brake 212 12 1 3 Loosening the twine brake 213 12 1 4 Adjusting the idler roller 214 12 1 5 Adjusting the sensor 214 12 1 6 Selecting the type of tying 215 12 1 7 Adjusting the net brake 215 12 1 8 Adjusting the additional net ...

Page 9: ...ecking and maintaining tyres 240 13 8 2 Tyre air pressure 241 13 8 3 Drawbar 242 13 8 4 Oil Level Check and Oil Change Intervals Gearboxes 242 13 8 5 Main drive 243 13 9 Drive chains 244 13 9 1 Tensioning the Drive Chains 245 13 10 Hydraulics 249 13 10 1 Shut off valve for tailgate 250 13 10 2 Control block 251 13 10 3 Emergency manual activation of electromagnetic valves 252 13 10 4 Replacing the...

Page 10: ... Before the Start of the New Season 271 15 3 1 Venting the overload coupling on the PTO shaft 272 16 Malfunctions Causes and Remedies 273 16 1 Special Safety Instructions 273 16 2 General malfunctions 274 16 3 Malfunctions on the central chain lubrication system 277 16 4 Error messages KRONE operation terminal Beta 278 17 Appendix 279 17 1 Hydraulic System Circuit Diagrams 279 17 2 Electrical circ...

Page 11: ...t possible to press round bales with a diameter of approx 1 00 1 50 m and approx 1 00 1 80 m respectively The width of the round bales is 1 20 m Round balers are equipped with a 4x twine tying with magnetic transmission and or a net wrapping system Pos 9 4 BA Einleitung Maschinenübersicht Großpackenpressen Aufnahme und Pressung nicht genannter Pressgüter 17 mod_1236170563105_78 doc 201591 WARNING ...

Page 12: ...on Required for Questions and Orders Type Year of manufacture Vehicle ID number Note The entire identification plate represents a legal document and should not be altered or rendered illegible When asking questions concerning the machine or ordering spare parts be sure to provide type designation vehicle ID number and the year of manufacture To ensure that these data are always available we recomm...

Page 13: ...s 0 mod_1196401324340_78 doc 7690 Any use of the machine for other purposes is deemed not to be in accordance with intended use The manufacturer shall not be liable for any resulting damage the user alone shall bear the risk Operation in accordance with intended use also includes observing the operating maintenance and service instructions specified by the manufacturer Unauthorised modifications t...

Page 14: ...5 80 15 3 10 PR 15 0 55 17 10 PR 19 0 45 17 10 PR 500 50 17 10 PR Length approx 4570 Length with bale ejector 4955 Height approx 2650 Height at 500 50 17 2620 Bale dimensions Bale dimensions diameter approx 1000 1500 Width approx 1200 Power consumption approx 36 kW 50 PS Drive speed PTO shaft 540 rpm Maximum permissible operating pressure of hydraulic system 200 bar Min oil quality Oil ISO VG 46 M...

Page 15: ... sions Bale dimensions diameter approx 1000 1800 Width approx 1200 Power consumption approx 40 kW 55 PS Drive speed PTO shaft 540 rpm Maximum permissible operating pressure of hydraulic system 200 bar Min oil quality Oil ISO VG 46 Max oil temperature 80 C Hydraulic flow rate min 30 l min max 60 l min Electrical supply Lighting equipment 12 volt 7 pin plug Operation 12 volt 3 pin plug Twine Open ai...

Page 16: ...of the hazard warnings Danger DANGER Type and source of the hazard Effect Danger to life or serious injuries Measures for hazard prevention Warning WARNING Type and source of the hazard Effect Injuries serious material damage Measures for hazard prevention Caution CAUTION Type and source of the hazard Effect Property damage Measures for risk prevention Pos 11 4 BA Sicherheit Allgemeine Funktionshi...

Page 17: ...he safety instructions are not respected this could result in the forfeiture of any claims for damages Failure to follow the safety instructions could result for example in the following hazards Endangering of persons due to not protected working areas Breakdown of important machine functions Failure of prescribed methods for repair and maintenance Endangering of persons due to mechanical and chem...

Page 18: ...se extreme caution when attaching or detaching implements onto or from the tractor 12 Always attach ballast weights properly to the fixing points provided 13 Observe permitted axle loads gross weight and transport dimensions 14 Check and attach transport equipment such as lighting warning devices and protective equipment 15 Actuating mechanisms cables chains linkages etc for remote controlled devi...

Page 19: ...e and remove the ignition key Pos 11 6 6 BA Sicherheit Angehängte Geräte Geräte angehängt 0 mod_1199699679381_78 doc 33245 4 4 Hitched Implements 1 Secure implements against rolling 2 Observe the maximum supported load on the trailer coupling swing drawbar or hitch 3 If a drawbar coupling is used make certain that there is enough play at the coupling point Pos 11 6 7 BA Seitenumbruch 0 mod_1196175...

Page 20: ...the PTO if the engine is switched off 11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use 12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required 13 Caution After disengaging the PTO danger due to the flywheel running on Keep away from the implement during this time The machine may be worked on only if it is completely...

Page 21: ... on the hydraulic system depressurise the system and switch off the engine Pos 11 6 13 BA Sicherheit Hydraulikanlage Zusatz Alterung der Hydraulikschlauchleitungen 3 mod_1204552944856_78 doc 70772 8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The new hoses must fulfill the technical requirements set by the manufacturer of the implement Pos 11 6 14 Übersc...

Page 22: ...pneumatic accumulators Risk of explosion 10 When replacing working tools with cutting edges use suitable tools and gloves Pos 11 6 21 BA Sicherheit Eigenmächtiger Umbau und Ersatzteilherstellung 1 mod_1201937705539_78 doc 55745 4 9 Unauthorised Conversion Modification and Spare Parts Production Conversions or modifications of the machine are permitted only with prior consultation with the manufact...

Page 23: ...on the position of these safety signs and what they mean is given below Pos 11 9 BA Sicherheit Beschädigte oder unlesbare Aufkleber 0 mod_1195567214115_78 doc 674 Danger Danger zone of the machine Effect Danger to life or serious injuries Immediately replace damaged or illegible adhesive labels Following repair work always attach appropriate adhesive safety stickers to all the replaced modified or...

Page 24: ... der Maschine 0 mod_1195634967326_78 doc 1020 4 13 Position of the Adhesive Safety Stickers on the Machine Pos 11 12 BA Sicherheit Aufkleber Rundballenpresse Sicherheitsaufkleber Fortima V 1500 MC 54 mod_1291718905046_78 doc 514143 GL VP150206_2 7 8 10 5 7 6 3 1 10 3 9 6 4 2 8 10 7 Fig 2 ...

Page 25: ...uctions 1x 939 125 1 5 Do not step under the raised tailgate Before carrying out any maintenance work close the shut off tap on the cylinder 2x 939 521 1 6 Danger from rotating auger 4x 939 520 1 7 Before start up close the protective equipment 4x 942 002 4 8 The accumulator is subject to gas and oil pressure Disassemble and repair in strict accordance with the instructions in the technical handbo...

Page 26: ...L FOR10012 10 FOR10010 11 Abb 3 10 While parts are moving never reach into areas where there is a risk of being crushed 2x 942 196 1 11 Do not step between tailgate and a fixed obstacle Before carrying out any maintenance work close the shut off tap on the cylinder 2x 939 412 2 2x Pos 11 15 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 942 196 1 ...

Page 27: ...Safety 27 Pos 11 16 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 doc 54443 This page has been left blank deliberately Pos 11 17 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 28: ... der Maschine 0 mod_1195635067920_78 doc 1039 4 14 Position of the General Information Labels on the Machine Pos 11 19 BA Sicherheit Aufkleber Rundballenpresse Hinweisaufkleber Fortima V 1500 MC 54 mod_1291719542484_78 doc 514166 VP150208_1 6 7 11 8 12 2 16 3 5 7 4 1 10 15 17 9 14 13 5 18 Fig 4 ...

Page 29: ...ung am Bremskraftregler zulässig Volllast 1 1 1x 942 037 1 nur bei Druckluftbremse 13 Verwendungshinweise für die Hydr Bremse 942 016 1 Den Anschlußschlauch für die Hydr Bremse an einen Hydr Bremsanschluß am Traktor oder ein Steuergerät anschließen Die Hydr Bremse darf nur abseits der öffentlichen Straße verwendet werden Bei Straßenfahrt Steuergerät am Traktor sperren oder Anschlu ß schlauch zur H...

Page 30: ...ation label is assigned an order number and can be ordered directly from the manufacturer or from an authorized dealer see Section Contact 4 14 2 Affixing the Adhesive Safety and Information Labels Note Affixing an adhesive label Effect Adhesion of the label The surface for affixing the adhesive label must be clean and free of dirt oil and grease Pos 12 BA Seitenumbruch 0 mod_1196175311226_0 doc 4...

Page 31: ...machine into operation only if all safety devices are attached and in protective position The machine may be operated with a maximum PTO shaft speed of 540 rpm Only the PTO shaft specified by the manufacturer with corresponding overload coupling and free motion may be used Mounting and detaching the PTO shaft only with the PTO disengaged the engine turned off and the ignition key withdrawn Run hos...

Page 32: ...ransport Pos 13 6 BA Erstinbetriebnahme Rundballenpresse Bild Teile Erstinbetriebnahme1 46 mod_1278496745843_78 doc 442551 VP800015_3 1 2 25 Fig 5 1 Bale ejector pallet 2 Distance bracket twine box 3 Small parts twine box 4 Nuts twine box 5 Linkage twine box 6 Eye screws 7 Springs twine box 8 Springs with clamping screws twine box 9 Strip twine box 10 Screws twine box 11 Nuts twine box 12 Safety f...

Page 33: ...schritte Erstinbetriebnahme 32 mod_1253176922910_78 doc 312501 KR 1 081 1 Fig 6 Park the machine on firm level ground Place two wheel chocks 1 under the wheels to prevent the machine from rolling away 1 VP800016 Fig 7 Take the bag with the small parts 1 out of the twine box ...

Page 34: ... to colour coding RBV0116A 2 1 Fig 9 Set the control valve 1 for Open tailgate 2 to Raise Pos 13 9 BA Sicherheit Module Achtung Geöffnete Heckklappe 32 mod_1253180791300_78 doc 312630 DANGER Unintentional closing of tailgate Effect severe injuries Secure the open tailgate against unintentional shutting Pos 13 10 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 35: ...8 doc 514247 VP 1 057 b 1 a Fig 10 Swivel shut off valve 1 in the return of the left lifting cylinder from position b to position a the tailgate is locked hydraulically 2 1 RBV01150 Fig 11 Take the additional components 1 and 2 out of the bale chamber Pos 13 12 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 36: ...ndballenpresse Vorbereitung Montage Ballenauswerfer 54 mod_1291729050359_78 doc 514274 1 2 VP700014_1 3 Fig 12 1 Loosen screw connections 1 and 2 of the mounting plates 3 right and left at the bale chamber 2 Push mounting plates 3 outwards VP700020_2 4 3 5 Fig 13 3 Position bale ejector 5 between mounting plates right left 3 store bolt in the lower bore holes 4 of the mounting plates 3 ...

Page 37: ...ions 1 and 2 of the mounting plates VP700026 1 2 3 5 4 4 7 6 6 8 7 8 Fig 15 6 Pre assemble strip 1 with screws 2 3 washers 4 5 springs 6 and nuts 7 right and left of the bale ejector 7 Set the bale ejector down on the machine and install it as described below Pos 13 15 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 38: ...enauswerfer 54 mod_1291729480640_78 doc 514301 Work steps for assembly VP700021_1 Fig 16 Note The length of the linkage depends on the machine type V 1500 MC linkage X 1991 mm V 1800 MC linkage X 2266 mm VP700009_1 1 2 Fig 17 1 Push the linkage 1 onto the stud bolts right and left on the frame 2 ...

Page 39: ...ning 39 RBV03190 1 3 2 Fig 18 2 Secure the linkage 2 with washer 1 and clamping sleeve 3 RBV03210 1 3 4 2 Fig 19 3 Push linkage 1 on the stud bolt 2 of the tailgate and secure with washer 3 and clamping sleeve 4 ...

Page 40: ...to the hydraulic hoses when closing the side guards Effect Injuries or damage to the machine Fasten hydraulic hose lines with cable ties in that way that no contact exists to the hydraulic lines when the tailgate is opened and closed 1 FOR10002_1 2 3 Fig 20 4 Attach the hydraulic hose lines 1 with cable ties 2 in that way that the hydraulic hose lines 1 can t be damaged by the linkage of the bale ...

Page 41: ...pring 1 and guide it through the bore hole 2 7 Secure with washer and nut 4 8 Tighten nut 4 until bale ejector hunts safely after depositing the bale into the basic setting 1 2 VP700016 Fig 22 9 Attach safety foil 1 centred at the rear cross bar of the bale ejector 2 Pos 13 17 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 42: ...Assemble spacers Fortima V 1800 MC 2 1 VP700017 Fig 23 Tyres 11 5 80 15 3 15 0 55 17 19 0 45 17 500 50 17 Install spacers 1 with coach bolts discs and nuts to the bale ejector 2 VP700022 2 1 Fig 24 Tyres 600 50 22 5 Install spacers 1 with coach bolts discs and nuts to the bale ejector 2 Pos 13 19 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 43: ...iddle of the lower head of the screw and has to be adjusted to the respective harvesting conditions as well as the tyre size 1 2 RBV19221 Fig 26 Note Before starting the adjustment set the machine on the parking support and uncouple the tractor Adapting the height of the towing eye the height of the hitch of the tractor perform setting on both sides 1 Reset Pick up transport fuse Raise Pick up tra...

Page 44: ...t rolling away with wheel chocks and by applying the parking brake Use suitable supporting blocks for supporting the machine There is a risk of crushing one s feet when cranking down the parking support Pos 13 22 Überschriften Überschriften 2 F J Höhenanpassung der Deichsel 17 mod_1236255816988_78 doc 204061 5 3 Adjusting the drawbar height Pos 13 23 BA Erstinbetriebnahme Rundballenpresse Einstell...

Page 45: ...propriate torque Note The lock washers 5 must intermesh Retighten the screw connections after 10 operating hours Pos 13 24 BA Wartung Hinweis Anzugsmomente beachten siehe Kapitel Wartung Drehmomente 26 mod_1245736259299_78 doc 263361 Note Mind the tightening torques refer to chapter Maintenance Tightening torques Pos 13 25 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 46: ...in open long hair jewellery or baggy clothes The machine may only be operated with an attached guard cup Pos 13 29 BA Erstinbetriebnahme Rundballenpresse Gelenkwelle Bild Anbau Schutztopf 46 mod_1278501722453_78 doc 442713 FOR10003 1 2 3 Fig 30 Pos 13 30 BA Erstinbetriebnahme Rundballenpresse Gelenkwelle Anbau Schutztopf Gelenkwelle 46 mod_1278501524781_78 doc 442687 Remove guard cup 1 out of the ...

Page 47: ...ctive devices are attached properly Never use a PTO shaft the protective devices of which have not been attached Replace damaged protective devices immediately Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft Pos 13 34 BA Sicherheit Gelenkwelle Antriebsdrehzahl 540 beachten 3 mod_1205316518245_78 doc 73595 Danger Observe drive speed ...

Page 48: ...upport 2 Pos 13 39 BA Erstinbetriebnahme Rundballenpresse Gelenkwelle Bild Anbau Gelenkwelle 32 mod_1253534105814_78 doc 314281 KR 1 080 2 1 Fig 32 Pos 13 40 BA Erstinbetriebnahme Rundballenpresse Gelenkwelle Anbau Gelenkwelle 32 mod_1253533634439_78 doc 314256 Push on the PTO shaft 1 with overload protection on the machine side until the protection mechanism locks into place or the PTO shaft can ...

Page 49: ...he screw connection 4 Rotate the towing ring to the desired position and use the screw connection 4 to mount it on the drawbar 3 Pos 13 43 BA Erstinbetriebnahme Rundballenpresse Gelenkwelle Bild Gelenkwelle ablegen 32 mod_1253534197361_78 doc 314306 RBV02240 2 1 Fig 34 Pos 13 44 BA Erstinbetriebnahme Rundballenpresse Gelenkwelle Gelenkwelle ablegen 32 mod_1253534329111_78 doc 314331 Place the PTO ...

Page 50: ...nkwelle 32 mod_1253526913095_78 doc 314076 FOR10005 1 2 3 Fig 35 Pos 13 49 BA Erstinbetriebnahme Großpackenpressen Anpassen Gelenkwelle kürzeste Stellung 17 mod_1236257834378_78 doc 204156 To adapt the length of the universal shaft hitch the machine onto the tractor The shortest position of the universal shaft is reached in close cornering Pos 13 50 BA Erstinbetriebnahme EasyCut Längenanpassung_oh...

Page 51: ... holder 1 is mounted on the drawbar with the fastening materials 2 Pos 13 55 BA Erstinbetriebnahme Rundballenpresse Bild Schlauchhalter montieren 32 mod_1253536463064_78 doc 314559 1 2 3 4 6 5 7 5 RP A 026 Fig 37 Pos 13 56 BA Erstinbetriebnahme Rundballenpresse Schlauchhalter montieren 32 mod_1253536529767_78 doc 314584 Guide the hose holder 5 through the oblong holes on the drawbar 6 Fasten the h...

Page 52: ...77718_78 doc 514443 5 6 Attaching the triangle spotlights FOR10013 1 2 Fig 39 Note If a registration plate and wheels 600 50 22 5 are used the triangle spotlights right and left have to be installed to the oscillates included with delivery To do this Remove the triangle spotlight from the rear lamps support of the machine Remove the oscillates out of the small parts bag and install the screws incl...

Page 53: ... into operation only if all safety devices are attached and in protective position The machine may be operated with a maximum PTO shaft speed of 540 rpm Only the PTO shaft specified by the manufacturer with corresponding overload coupling and free motion may be used Mounting and detaching the PTO shaft only with the PTO disengaged the engine turned off and the ignition key withdrawn Run hoses and ...

Page 54: ...ending on the specific requirement the following hitches are also available Ball head hitch K 80 Rotating hitch Hitch connection export only Hitch and secure the machine according to regulations on the hitch of the tractor Pos 15 7 BA Inbetriebnahme Rundballenpresse Bild Abstellstütze hoch 32 mod_1253540047376_78 doc 314759 CPB00101 Fig 40 Pos 15 8 BA Inbetriebnahme Rundballenpresse Abstellstütze ...

Page 55: ... infection Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The replacement hoses must fulfil the technical requirements set by the equipment manufacturer Pos 15 13 Überschriften Überschriften 3 A E Anschluss der Hydraulikleitungen 0 mod_1199777037794_78 doc 34244 6 2 2 C...

Page 56: ...2 1 2 5 3 4 X 2 1 3 270 039 960 T COM00326 Fig 41 1 Remove the hydraulic hoses from their support on the drawbar 2 Remove the cover caps on the couplings of the hoses 3 Clean the hydraulic hose plug in connections 1 2 3 and 4 thoroughly before inserting them 4 Draw the hydraulic hoses through the hose bracket 5 5 Connect the hydraulic hoses 1 2 3 and 4 to the tractor hydraulics according to colour...

Page 57: ...d with the control valve on the tractor side The brake is activated by actuating the tractor brake pedal Pos 15 22 BA Inbetriebnahme Hydraulische Bremse Hydraulische Bremse Hilsbremse 32 mod_1253192507269_78 doc 313040 6 4 Hydraulic brake auxiliary brake For certain operating conditions it is advisable to install a hydraulic auxiliary brake to machines which normally do not require a separate brak...

Page 58: ...l Gelenkwellenlänge beachten 6 mod_1214996938591_78 doc 97742 Caution Changing the tractor Effect Damage to the machine When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length If the length of the PTO shaft does not match the tractor always observe the chapter entitled Adjusting the length of the PTO shaft Pos 15 27 BA Sicherheit Gelenkwel...

Page 59: ...f the tractor or device may result in destruction Pos 15 29 BA Sicherheit Gelenkwelle Gelenkwelle nicht richtig aufgesteckt 17 mod_1236260255331_78 doc 204283 CAUTION The universal shaft is not put on correctly Effect Damage to the universal shaft or the machine Make certain that the universal shaft is properly secured after installation and locked into place Use only the universal shaft included ...

Page 60: ...ed with a dual line compressed air braking system The coupling heads are connected to the machine for attachment of the reservoir red and brake line yellow of the tractor Pos 15 34 BA Inbetriebnahme Druckluftbremse Druckluftanschlüsse Druckluftbremse Fortima V 1500 MC 32 mod_1253601964687_78 doc 314965 1 1 2 CP102220 Fig 45 Insert the coloured compressed air hose couplings 1 into the corresponding...

Page 61: ...ment connection cable 2 to the 7 pin tractor electrical system plug in connector Position the cable 2 so that it will not come in contact with the wheels Install the control console so that it is easily visible to the driver Connect the power supply cable as per DIN 9680 to the 3 pin power supply plug Note If there is no connection on the tractor the socket with connection cable can be ordered fro...

Page 62: ...iled devices should they come loose from the swing drawbar during transport Attach the safety chain 1 with the respective mounting parts to the swing drawbar holder of the tractor or to another specified coupling point The safety chain should have just enough play to be able to drive around curves Note Attachment of the safety chain is not stipulated in all countries Pos 16 BA Seitenumbruch 0 mod_...

Page 63: ...uipped with brakes the weight of the tractor must be at least equal to the empty weight of the machine The empty weight of the baler is listed in the Technical Data chapter To prevent functions from being triggered accidentally it is essential to turn off the control unit when the machine is being transported Do not exceed the maximum speed see type plate Riding on the machine is not permitted Obs...

Page 64: ...ine and tractor before road travel Pos 17 6 BA Fahren und Transport Rundballenpresse Pick up ausheben Fortima V 1500 MC 32 mod_1253612127484_78 doc 315312 7 1 1 Raise the pick up 1 2 RBV19220 Fig 48 Check raised and secured pick up If necessary secure the pick up make the setting on both sides 1 Unscrew the nuts 2 2 Push the height restriction 1 forward 3 Tighten nuts 2 4 Switch off the control un...

Page 65: ...Transport Rundballenpresse Bild Fortima V 1500 MCBeleuchtungsanlage prüfen 32 mod_1253612799078_78 doc 315362 RP R 002 2 1 Fig 50 Pos 17 11 BA Fahren und Transport Rundballenpresse Beleuchtungsanlage anschließen 32 mod_1253613212250_78 doc 315387 Connect the lighting system to the tractor electrical system Pos 17 12 BA Fahren und Transport Großpackenpresse Beleuchtungsanlage prüfen Text 17 mod_123...

Page 66: ...with the PTO disengaged and the engine turned off and the ignition key withdrawn The tailgate must only be operated if the baler is attached correctly to the tractor When connecting and disconnecting the hydraulic hose to and from the tractor hydraulics the system on the tractor and machine must be pressureless Move the appropriate control valves into the flow position Pos 17 16 BA Fahren und Tran...

Page 67: ... has been relieved Pos 17 21 Überschriften Überschriften 3 F J Gelenkwelle vom Schlepper trennen 32 mod_1253619549515_78 doc 315616 7 2 3 Disconnecting the PTO shaft from the tractor Pos 17 22 BA Erstinbetriebnahme Rundballenpresse Gelenkwelle Bild Gelenkwelle ablegen 32 mod_1253534197361_78 doc 314306 RBV02240 2 1 Fig 53 Pos 17 23 BA Fahren und Transport Rundballenpresse Gelenkwelle abziehen 32 m...

Page 68: ...KR 1 147 1 Fig 54 Pos 17 27 BA Fahren und Transport Rundballenpresse Hydraulikschläuche abziehen 32 mod_1253618767671_78 doc 315566 Disconnect the hydraulic hoses 1 and electrical connecting cables and store them properly in the corresponding receptacle on the twine box Disengage the hitch coupling or pull the bolt Drive the tractor away slowly Pos 18 BA Seitenumbruch 0 mod_1196175311226_0 doc 416...

Page 69: ...ce For mounting and repair jobs especially for welding jobs on the machine disconnect the power supply to the control unit Overvoltage can damage the control unit Pos 19 4 BA Info Center CC ISOBUS Terminal CCI Rundballenpressen Allgemeine Beschreibung 50 mod_1287479272578_78 doc 470873 RPK50610_1 1 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 ESC CC000013 3 Fig 55 The electronic equipment of the mac...

Page 70: ...bin Pos 19 7 BA Info Center CC ISOBUS Terminal Hinweis zu Anbau in Kabine 47 mod_1285163596984_78 doc 455881 Note Please mind the terminal operating instructions included with delivery for the installation of the terminal into the tractor cabin Betriebsanleitung Version 1 0 CC ISOBUS ISOBUS Terminal CCI 100 200 Fig 56 Pos 19 8 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 71: ...can continue to run after actuating the ISOBUS short cut button This can lead to injuries Pos 19 9 3 BA Info Center CC ISOBUS Terminal Module für Beipack ISOBUS short Cut Button_Fortima 80 mod_1315315826126_78 doc 702768 By hitting the ISOBUS Short Cut Button as emergency pushbutton 1 on the terminal a STOP signal is sent to the ISOBUS This signal is evaluated by your connected ISOBUS machine in o...

Page 72: ...and text easily Functions can be activated directly and values can be changed by touching the screen Pos 19 11 BA Info Center CC ISOBUS Terminal Module für Beipack Hinweis Scrollrad 79 mod_1315289332812_78 doc 701885 Note Use the scroll wheel 2 to execute the same functions as via the touchscreen Pos 19 12 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 73: ...0 081 223 0 Connect plug 2 of cable set 5 with socket 1 CAN1 IN of the terminal Connect plug 4 of cable set 5 with socket 3 CAN1 OUT of the terminal Connect ISO plug 6 9 pole of cable set 5 with ISO socket 7 9 pole located in the tractor cabin Connection tractor to machine Note The connection of tractor to machine takes place via a provided cable set 14 article no 20 080 384 0 Connect ISO plug 9 9...

Page 74: ...Connect plug 2 of cable set 5 with socket 1 CAN1 IN of the terminal Connect plug 6 7 pole of cable set 5 with socket 7 7 pole of the machine Connect connector plug 4 article no 00 302 300 0 included in scope of delivery with socket 3 CAN1 OUT of the terminal Connection tractor to machine Note The connection of tractor to machine takes place via a provided power cable 8 article no 20 080 601 0 Conn...

Page 75: ...inals Text mit Hinweis 43 mod_1273657536203_78 doc 384008 Note Before switching the terminal on for the first time make sure that the connections on the device are fastened right and securely By pressing and holding for approx 2 sec the key 1 ON OFF the terminal will be switched on or off Pos 19 20 BA Info Center CC ISOBUS Terminal Hinweis Handbuch des Herstellers zurate ziehen 47 mod_128515524078...

Page 76: ...274852823031_78 doc 387615 Note Prior to first use When switching on for the first time the configuration of the specific menu of the machine is uploaded into the terminal The loading may take a few minutes The configuration will be saved on the memory of the terminal Pos 19 26 BA Info Center CC ISOBUS Terminal Hinweis Handbuch des Herstellers zurate ziehen 47 mod_1285155240781_78 doc 455819 Note ...

Page 77: ...71174 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 CC000201 Fig 65 Pos 19 32 BA Info Center CC ISOBUS Terminal CCI Rundballenpressen Grundbild Statuszeile I oberste Zeile 50 mod_1287482314484_78 doc 471199 Status line I Current states of the machine depending on how it is equipped are shown in the top line of the display Alarm message is pending Blades are swivelled in Blades are not swivelled in Po...

Page 78: ...actuating the function key Pre select Pick up valve The activated setting is shown Pre select valve cutter base adjustment Pre select manual mode The activated mode is shown Pre select automatic mode Setting the customer counter The menu 2 1 Customer counter is displayed for settings see menu 2 1 Customer counter when actuating the function key Menu level of the machine By actuating the function k...

Page 79: ...n im Hauptfenster III je nach Ausstattung Fortima 80 mod_1315317530442_78 doc 702931 Displays on the main window III depending on the machine configuration Customer counter Value of bale diameter bale firmness reached flashing Net Twine is fed 4 Net Twine wrapping process is active 5 Net Twine wrapping process is stopped 6 Net Twine wrapping cut off 3 Net Twine has not been tied Net Twine wrapping...

Page 80: ...The bale diameter is given by the user in basic screen You can use the scroll wheel to select the desired value the selection box is highlighted in color Pressing the scroll wheel allows you to jump to the selection box the selection box is highlighted in color Turning the scroll wheel increases or reduces the value Pressing the scroll wheel causes the setting to be applied and returns you from th...

Page 81: ... The message will disappear automatically when the cause for the information message has been removed Pos 19 44 BA Info Center CC ISOBUS Terminal CCI Rundballenpressen Grundbild Meldung Ballenkammer nicht geschlossen 50 mod_1287486219687_78 doc 471484 Message bale chamber has not been closed Fig 68 The softkeys in the lower line continue to be active whilst the information message is displayed Pos...

Page 82: ...ounter 1 3 Number of net winds 2 2 Total counter 1 4 Sensitivity of direction display 3 Manual operation 1 5 Pre signalling 4 Service 1 6 Filling correction 4 2 Manual sensor test 1 7 Select type of tying 4 4 Manual actuator test 1 8 No of twine wraps only for twine tying with magnetic transmission 5 Info 1 9 Tying start delay 6 Technician Pos 19 47 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 83: ... Im Display wird die Menüebene angezeigt Pos 19 51 BA Info Center CC ISOBUS Terminal CCI Rundballenpressen Menüebene Überblick Hauptmenüs 50 mod_1287555261375_78 doc 472320 The menu level is divided into six main menus main menu 1 Settings main menu 2 Counters main menu 3 Manual operation main menu 4 Service main menu 5 Info main menu 6 Technician Select the desired main menu by pressing the funct...

Page 84: ...ction key or to select main menu 1 The icon is shown inverted Press function key The display shows menu level 1 Settings Menu level 1 Settings is divided into up to 5 menus depending on the configuration of the machine Menu 1 2 Bale diameter n Menu 1 3 Number of net winds Menu 1 4 Sensitivity of direction display Menu 1 5 Central lubrication Menu 1 6 Filling correction Menu 1 7 Select type of tyin...

Page 85: ...icon is shown inverted Press function key The display shows menu 1 2 Bale diameter The icon in the upper line indicates that the displayed status has been saved Setting the bale diameter Use function key or to adjust the bale diameter mechanically set on the machine The icon in the upper line disappears Press function key The set bale diameter is saved the icon appears in the upper line Press func...

Page 86: ... Press function key The display shows menu 1 3 Number of net winds The icon in the upper line indicates that the displayed status has been saved Setting the number of net winds The number of net winds is displayed in wraps e g 7n equals 7 wraps Use the function key or to set the desired number of net winds The icon in the upper line disappears Press function key The set status is saved the icon ap...

Page 87: ...ection display The progress bar indicates the set sensitivity The higher the bar the greater the sensitivity of the direction display The icon in the upper line indicates that the displayed value has been saved Setting and saving the sensitivity of direction display The higher the sensitivity of direction display is set the stronger the motion indication in the form of arrows 1 Use function key or...

Page 88: ... display shows menu 1 5 Pre signalling The icon in the upper line indicates that the displayed value has been saved The jump forward in time is indicated in cm Note Pre signalling indicates how far in advance the bale has reached the final diameter Use function key or to set the desired time delay The icon in the upper line disappears Press function key The set time delay is saved the icon appears...

Page 89: ...lowing ranges Bale size 10cm to 10 cm Calling the menu Main menu 1 Settings appears Press function key or to select menu 1 6 The icon is shown inverted Use function key or to increase decrease the desired value The icon in the upper line disappears Press function key The display shows menu 1 6 Filling correction The icon in the upper line indicates that the displayed value has been saved Press fun...

Page 90: ...f tying Setting the type of tying Net wrapping Twine tying CC000457 CC000458 Fig 77 Press function key or to set the desired type of tying The icon in the upper line disappears Press function key The icon in the upper line indicates that the displayed value has been saved Press function key to close the currently displayed menu Press function key a little longer to call the basic screen Pos 19 66 ...

Page 91: ...ber of twine wraps to enter the number of twine wraps only for twine tying with magnetic transmission Calling the menu Main menu 1 Settings appears Press function key or to select menu 1 8 The icon is colour highlighted Press function key The display shows menu 1 8 Number of twine wraps The following functions can be set in the menu Insert twine wraps Cut off twine wraps Note The settings in menu ...

Page 92: ... Setting the tying start delay The time delay is shown in seconds Note Tying start delay indicates how much time there is between Pressure bale diameter reached and Triggering the tying process in automatic mode Set the desired time delay with the function key or the symbol in the top line goes out Press function key The symbol in the upper line indicates that the displayed value is saved Pressing...

Page 93: ...ess the menu level via the basic screen Press function key or to select main menu 2 The icon is shown inverted Press function key The display shows menu level 2 Counters Menu level 2 Counters is divided into two menus Menu 2 1 Customer counters Menu 2 2 Total counters Pos 19 72 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 94: ... 2 1 CC000220 Fig 81 Displaying the menu Main menu 2 Counters is displayed You can select menu 2 1 by pressing function key or The symbol is shown in reverse colours Press function key The display shows menu 2 1 Customer counter Meaning of the symbols Σ Total number of bales 1 active customer counter 1 20 Operating hours counter counts only when P T O shaft is running Pos 19 74 BA Seitenumbruch 0 ...

Page 95: ... the number of bales Press function key or to select the desired customer counter the customer counter must not be activated Increase the number of bales by pressing the function key Reduce the number of bales by pressing the function key Deleting the customer counter Press function key or to select the desired customer counter the customer counter must not be activated By pressing the function ke...

Page 96: ...al bale counter The total number of bales is the sum of all bales pressed They are not assigned to any customer counter Meaning of the symbols Bale counters cannot be deleted Operating hours counter counts only when P T O shaft is running 1 Season counter 1 can be deleted 2 Season counter 2 can be deleted Deleting season counter 1 or daily counter 2 Pressing the function key 1 sets season counter ...

Page 97: ...ima 79 mod_1315303627750_78 doc 702483 8 9 Main menu 3 Manual operation CC000461 3 Fig 84 Calling the menu Press function key to access the menu level via the basic screen Press function key or to select main menu 3 The icon is shown inverted Press function key The display shows menu level 3 Manual operation Pos 19 80 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 98: ...peration is called Press function key or to select menu 3 2 The icon is shown inverted Press function key The following current states of the machine are shown in the display Motor in the centre position Positions not defined Moving the motor Press function key to move the motor in Press function key to move the motor out Press function key to close the currently displayed menu Press function key ...

Page 99: ... 4 Service CC000226 4 2 Fig 86 Calling the main menu Press function key to access the menu level via the basic screen Press function key or to select main menu 4 The icon is shown inverted Press function key The display shows menu level 4 Service Menu level 4 Service is divided into two menus Menu 4 2 Manual sensor test Menu 4 4 Manual actuator test Pos 19 84 BA Seitenumbruch 0 mod_1196175311226_0...

Page 100: ...isplaying the menu Main menu 4 Service is called You can select menu 4 2 by pressing the function key or The symbol is shown in reverse colours Press the rotary potentiometer Press function key Selecting the sensor Select the sensor by pressing the function key or The selected sensor is displayed inversely and is tested Setting values The minimum and maximum setting values with the sensor alive me...

Page 101: ...it Pos 19 91 BA Info Center Sensoren Diagnose analoge Sensoren 19 mod_1238132263369_78 doc 214965 Diagnostics analogue sensors Pos 19 92 BA Info Center Großpackenpresse Hauptmenüs Hauptmenü 4 Service Einstellwerte analoge Sensoren Hand 19 mod_1238132357119_78 doc 214994 Setting values The bar must be inside the marked area of the bar display Pos 19 93 BA Info Center Sensoren Mögliche analoge Senso...

Page 102: ... bale chamber is closed and emptied the corresponding sensor 7 must be adjusted mechanically To do this Loosen the sensor 7 and turn it in the oblong hole until the bar 1 is positioned inside the rectangle 2 in the bar display Note An audio signal sounds if the bar 1 is inside the rectangle 2 Tighten the sensor 7 Note Saving is only possible if the bar 1 is inside the rectangle 2 in the bar displa...

Page 103: ...oltages 12V Ges 12 14 5 V 12V Ter 12 14 5 V SS_5V 4 5 5 5 V 8V ana 8 5 9 1 V 8V dig 8 5 9 1 V 12V P2 12 14 5 V Pos 19 100 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs ESC drücken um Menü Service 4 zu schließen bzw zum Grundbild zugelangen 44 mod_1275893530687_78 doc 393687 Pressing the function key closes the called up menu The display shows menu level 4 Service Pressing the function ...

Page 104: ...44 mod_1275637010843_78 doc 393380 8 10 3 Menu 4 4 Manual actuator test Pos 19 105 BA Info Center Großpackenpresse Hauptmenüs Hauptmenü 4 Service Menü 4 4 Aktortest Hand Einführungstext 44 mod_1275637366437_78 doc 393405 The actuator test is used to test the actuators installed on the machine An actuator can only be tested if power is flowing through it In the manual actuator test the actuator mus...

Page 105: ... actuator test Selecting the actuator Pressing the function key or to select Actuor The selected actuator at the left in the display is shown in reverse colours Pos 19 110 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs ESC drücken um Menü Service 4 zu schließen bzw zum Grundbild zugelangen 44 mod_1275893530687_78 doc 393687 Pressing the function key closes the called up menu The display...

Page 106: ...ey is being used to execute the auxiliary function Press function key or to select menu 4 7 The icon is colour highlighted Press function key The display shows menu 4 7 Diagnostics auxiliary function If a function is activated at the multi function lever only the allocated icon appears in the display The actual function is not executed Pos 19 115 BA Info Center CC ISOBUS Terminal CCI BiG Pack Haup...

Page 107: ...er CC ISOBUS Terminal CCI Rundballenpressen Hauptmenüs Hauptmenü 4 Service Auflistung der möglichen digitalen Aktoren Fortima 80 mod_1315392861011_78 doc 703855 No Sensor icon Description Y01 Y01 Valve pick up Y05 Y05 Valve blade base position Q1 Twine coupling Pos 19 120 BA Info Center Sensoren Statusanzeige digitaler Aktoren 1 2 3 4 19 mod_1238477852587_78 doc 218655 State Actuator on Actuator o...

Page 108: ...ly Use softkey to move the engine in the function is contact only No ensor icon Description M1 Net wrapping setting motor Pos 19 124 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs ESC drücken um Menü Service 4 zu schließen bzw zum Grundbild zugelangen 44 mod_1275893530687_78 doc 393687 Pressing the function key closes the called up menu The display shows menu level 4 Service Pressing th...

Page 109: ...ess function key The display shows menu 5 Info Complete software version of the machine SW Complete software version of the machine Software of the job computer ISO ISO software version of the job computer Pos 19 127 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs ESC drücken um Menü Info 5 zu schließen bzw zum Grundbild zugelangen 44 mod_1275908986375_78 doc 393962 Pressing the function...

Page 110: ...ter Calling the main menu CC000051 5 CC000052 6 054536 0000 Fig 94 By pressing the function key in the basic screen you get into the menu level of the machine You can select main menu 6 with function key or The symbol is shown in reverse colors Press function key Main menu 6 Fitter is password protected The display shows the password query Pos 19 130 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165...

Page 111: ...43122_78 doc 704281 8 13 Main menu 9 Virtual Terminal VT CC000474 Fig 95 Calling the main menu Press function key to access the menu level via the basic screen Press function key or to select main menu 9 The icon is colour highlighted Press function key The display shows menu level 9 Virtual Terminal VT Pos 19 132 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 112: ...lled Press function key or to select menu 9 2 The icon is colour highlighted Press function key The display shows menu level 9 2 Switching to another terminal Press function key or use on the touchscreen to switch to another connected terminal Note This function can only be used when several terminals are connected at the ISO Bus Press function key to close the currently displayed menu Press funct...

Page 113: ...d_1315298460661_78 doc 702195 The following input mask appears after touching the touchscreen CC000476 Fig 97 Enter the desired value and press OK to confirm Press ESC to exit the input mask Press function key to close the currently displayed menu Press function key a little longer to call the basic screen Pos 19 136 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 114: ...Note All functions in the menu that is covered over are still active The softkeys that are covered by the alarm message are disabled Stop audio signal Press function key Resetting the alarm Briefly press the function key The alarm is reset and the audio signal stops If the malfunction occurs again the alarm message will appear again Pos 19 139 Überschriften Überschriften 3 A E Akustische Hinweise ...

Page 115: ...und Meldungen 50 mod_1287572677500_78 doc 474021 No Symbol Acoustic signal Description 2 The maximum filling has been reached 5 Net has not been trailed 6 Net stopped 7 Net runs 8 Error while inserting the net 9 No net separation has taken place 10 Bale chamber not closed 14 Blade down 16 Slip 22 Net length sensor adjusted incorrectly 24 Filling problem left too small 25 Befüllungsproblem rechts z...

Page 116: ... mod_1287572721468_78 doc 474046 No Symbol Acoustic signal Description 101 Sensor net length defective 102 Sensor net running defective 103 Sensor position of net motor defective 105 Slip sensor defective 108 Sensor ground monitoring control defective 109 Sensor bale diameter left defective 110 Sensor bale diameter right defective 111 Sensor bale chamber closed left defective 112 Sensor bale chamb...

Page 117: ...menüs Alarmmeldungen Allgemeine Meldungen 50 mod_1287572766734_78 doc 474221 No Icon Acoustic signal Description A01 Fuse 2 defective job computer A02 Fuse 3 defective self repairing A03 No connection to control unit A04 EEPROM faulty A14 LOW Power supply too low A15 High Power supply too high A16 Access to protected storage cell 0 A17 Access to protected storage cells 0 Pos 19 150 BA Seitenumbruc...

Page 118: ...US Terminal CCI 100 118 Pos 19 151 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 doc 54443 This page has been left blank deliberately Pos 20 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 119: ...he control unit Overvoltage can damage the control unit Pos 21 3 1 BA Info Center Ladewagen Anbau Allgemeine Beschreibung Fortima V 1500 MC 33 mod_1254830287863_78 doc 320197 FOR10006 1 2 Fig 99 The electronic equipment of the machine consists essentially of the job computer 1 the control unit 3 and the control and function elements The job computer 1 is located on the front left of the machine un...

Page 120: ...ttachment of control unit BPM50390_1 1 2 1 3 4 Fig 100 Mount the control unit with its support 1 where it can be seen by the driver Direct fastening Fasten the support 1 using the drill holes 2 already present The control unit 3 is fixed by the magnetic plate 4 on the support 1 Pos 21 3 4 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 121: ...78 doc 320223 4 FOR10007 5 2 3 Fig 101 Pos 21 3 8 BA Info Center Ladewagen Anbau Spannungsversorgung Fortima V 1500 MC 54 mod_1291734542171_78 doc 514552 Connect the power supply cable 12 V on the tractor side to the 3 pin power outlet DIN 9680 and on the machine side with the Delphi plug The Delphi plug is located on the machine side in the area of the right drawbar holder accumulator connection ...

Page 122: ...icht Übersicht Fortima V 1500 MC 33 mod_1254834466145_78 doc 320348 9 2 Overview RPK50010_2 1 4 3 5 6 7 8 80 120 160 122 122 cm 1 2 Fig 102 1 On Off key 2 Display 3 Keys 1 3 4 Menu key 4 5 key 5 6 Esc key 6 7 key 7 8 OK key 8 Pos 21 5 2 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 123: ...ion terminal Beta 123 Pos 21 5 3 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 doc 54443 This page has been left blank deliberately Pos 21 5 4 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 124: ...98445 9 3 Description of the keys Pos 21 5 6 BA Info Center Rundballenpresse Übersicht Bild Beschreibung der Tasten 1 8 33 mod_1254835047441_78 doc 320373 RPK50010_2 1 4 3 5 6 7 8 80 120 160 122 122 cm 1 2 Fig 103 Pos 21 5 7 BA Info Center Rundballenpresse Übersicht Beschreibung der Tasten 1 8 VP 54 mod_1291735442953_78 doc 514606 ...

Page 125: ... be used to save settings or to bring up selected menus Note Use the key to go to menu 2 1 Customer counter Pos 21 5 8 BA Info Center Rundballenpresse Übersicht Einschalten Bedieneinheit Fortima V 1500 MC 54 mod_1291735589156_78 doc 514632 9 4 Operational readiness Switching on Press the key After having switched on the unit the connection to the job computer is established If it is not possible t...

Page 126: ...play has been set The message will disappear automatically when the cause for the information message has been removed Pos 21 8 BA Info Center Rundballenpresse Meldungen Meldung Ballenkammer offen 33 mod_1255007801546_78 doc 321493 1 Fig 104 Message Bale chamber not been closed The softkeys in the lower line continue to be active whilst the information message is displayed Pos 21 9 BA Seitenumbruc...

Page 127: ... bottom line Press the key for softkey Pre select manual mode Pre select automatic mode The activated mode is shown In automatic mode net is fed automatically when the target filling is reached Fedding can be decelerated by an adjusted interval setting see menu guidance section tying start delay If the key for softkey Fed the net is pressed in automatic mode fedding takes place without time delay ...

Page 128: ...ess the key for softkey feed net Key for softkeys Select pick up Press select cutter Switching between manual automatic mode Activated mode is shown To switch to manual mode Press the key for softkey In normal automatic mode a delay time will run down before the net is fed for setting please refer to the chapter Menu Guidance section Tying Start Delay If the key for softkey feed net is pressed in ...

Page 129: ...trieb Anzeigen im Hauptfenster 54 mod_1291797542921_78 doc 515529 The following displays may appear in the display panel of the tying analysis 1 Value of bale diameter bale firmness reached flashing Net twine is fed Net twine wrapping has not been tied Net twine tying process is active Net twine tying process has been stopped Net twine has been cut off Net twine has not been cut off Net twine tyin...

Page 130: ...1 1 3 n 1 7 3 n 1 8 1 8 1 1 8 3 n n Fig 108 1 Settings 1 8 Number of twine wraps only for twine tying with magnetic transmission 3 Manual operation 1 1 Contrast 1 8 1 Insert twine wraps 4 Service 1 3 Number of net winds 1 8 3 Cut off twine wraps 4 2 Manual sensor test 1 4 Sensitivity of direction display 1 9 Tying start delay 4 4 Manual actuator test 1 5 Pre signalling 2 Counter 5 Info 1 6 Filling...

Page 131: ... a Menu Level Pos 21 17 BA Info Center Rundballenpresse Menuführung Menüebene aufrufen Fortima V 1500 MC 54 mod_1291798471187_78 doc 515666 RPK50013_2 1 2 2 80 120 160 122 122 cm 1 Fig 109 Press the key 1 The menu level is shown in the display You can exit the menu level again with the key 2 Pos 21 18 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 132: ...s 1 Fig 110 main menu 1 Settings main menu 2 Counters main menu 3 Manual operation main menu 4 Service main menu 5 Info main menu 6 Fitter You can use the keys and to select the main menus The selected icon is shown in reverse colours Pressing the key brings up the menu level of the main menu that is selected Use the key to close the menu currently displayed Pos 21 20 BA Seitenumbruch 0 mod_119617...

Page 133: ...menu 1 The icon is shown inversed Press key The display shows menu level 1 Settings Menu level 1 Settings is divided into 7 menus depending on how the machine is equipped Menu 1 1 Contrast Menu 1 3 Number of net winds Menu 1 4 Sensitivity of direction display Menu 1 5 Pre signalling Menu 1 6 Filling correction Menu 1 7 Select type of tying n Menu 1 8 Number of twine wraps Menu 1 9 Tying start dela...

Page 134: ... set The icon in the upper line indicates that the displayed status is saved Setting and saving the contrast The higher the bar the stronger the contrast in the display You can use the or key to adjust the contrast The icon in the top line goes out Press the key The set contrast value is saved and the icon appears in the upper line Pos 21 21 4 BA Info Center Rundballenpresse Hauptmenü 1 Einstellun...

Page 135: ...s that the displayed value is saved Setting the Number of Net Winds The number of net winds is indicated in revolutions You can use the or key to adjust the desired number of net winds The icon in the top line goes out Press the key The number of net winds set is saved and the icon appears in the upper line Pos 21 21 7 BA Info Center Rundballenpresse Hauptmenü 1 Einstellungen Menü schließen 33 mod...

Page 136: ...isplay The icon in the upper line indicates that the displayed value is saved Setting and saving the sensitivity of direction display The higher the sensitivity of direction display is set the stronger the motion indication in the form of arrows 1 You can use the or key to adjust the sensitivity The icon in the top line goes out Press the key The set sensitivity is saved and the icon appears in th...

Page 137: ... the sensitivity of pre signalling The jump forward in time is indicated in cm Note Pre signalling indicates how far in advance the bale has reached the final diameter You can use the or key to adjust the desired delay The icon in the top line goes out Press the key The set time delay is saved and the icon appears in the upper line Pos 21 21 13 BA Info Center Rundballenpresse Hauptmenü 1 Einstellu...

Page 138: ...1 Settings is displayed You can select menu 1 5 with the keys or The icon is shown in reverse colours Press the key The display shows menu 1 6 Filling correction The symbol in the upper line indicates that the displayed value is saved Correct bale size Increase or reduce the desired value via keys or the symbol in the upper line goes out Press the key the position set is saved and the icon appears...

Page 139: ... 79 mod_1315211698534_78 doc 700678 9 9 6 Menu 1 7 Select type of tying Fig 117 Displaying the menu Main menu 1 Settings appears You can select menu 1 7 with the or keys The icon is shown in reverse colours Press the key The display shows menu 1 7 Type of tying The icon in the upper line indicates that the displayed value is saved ...

Page 140: ...of tying is saved and the icon appears in the upper line Pos 21 21 18 BA Info Center Rundballenpresse Hauptmenü 1 Einstellungen Menü schließen 33 mod_1255329527851_78 doc 321851 You can use the esc 6 key to close the menu that is currently displayed The display shows menu level 1 Settings Pressing the esc 6 key twice brings up the basic screen Pos 21 21 19 BA Seitenumbruch 0 mod_1196175311226_0 do...

Page 141: ... 1 n n Fig 119 Use menu 1 8 Number of twine wraps to enter the number of twine wraps only for twine tying with magnetic transmission Calling the menu Main menu 1 Settings appears Use the keys or to select menu 1 8 n The icon is shown inverted Press key The display shows menu 1 8 Number of twine wraps The menu is divided into the following sub menus n Menu 1 8 1 Insert twine wraps n Menu 1 8 3 Cut ...

Page 142: ...nsmission 1 8 1 n n 1 8 1 n 5 0 1 0 1 5 Fig 120 Calling the menu Main menu 8 1 Number of twine wraps is called Use the keys or to select menu 1 8 1 n The icon is shown inverted Press key The display shows menu 1 8 1 Insert twine wraps Setting Use the keys or to set the standstill of the twine slide after insertion of the twine in the twine wraps The setting can be between 1 0 and 5 0 twine wraps P...

Page 143: ... 3 n The icon is shown inverted Press key The display shows menu 1 8 3 Cut off twine wraps Setting Use the keys or to set the standstill of the twine slide prior to cutting off the twine in twine wraps The setting can be between 1 0 and 5 0 twine wraps Pos 21 21 25 BA Info Center Rundballenpresse Hauptmenü 1 Einstellungen Menü schließen 33 mod_1255329527851_78 doc 321851 You can use the esc 6 key ...

Page 144: ...ing start delay The time delay is displayed in seconds Note Tying start delay indicates how much time there is between Bale diameter reached and Triggering the tying process in automatic mode You can use the or key to adjust the desired delay The icon in the top line goes out Press the key The set time delay is saved and the icon appears in the upper line Pos 21 21 28 BA Info Center Rundballenpres...

Page 145: ...llenpresse Hauptmenü 2 Zähler Hauptmenü 2 Zähler 33 mod_1255332388835_78 doc 321906 Calling the main menu Call the main menu with the key You can select main menu 2 with the or keys The icon is shown in reverse colours Press the key The display shows menu level 2 Counters Menu level 2 Counters is divided into two menus Menu 2 1 Customer counters Menu 2 2 Total counters Pos 21 22 3 BA Seitenumbruch...

Page 146: ...Fig 124 Pos 21 22 6 BA Info Center Rundballenpresse Hauptmenü 2 Zähler Menü 2 1 Kundenzähler 33 mod_1255332992695_78 doc 321981 Displaying the menu Main menu 2 Counters is displayed You can select menu 2 1 with the or keys The icon is shown in reverse colours Press the key The display shows menu 2 1 Customer counter Meaning of the icons Active customer counters 1 20 Total number of bales Operating...

Page 147: ...e key for softkey to reduce the number of bales Press the key for softkey to increase the number of bales Deleting the customer counter You can use the or keys to bring up the desired customer counter It appears in the top line Press the key for softkey The selected customer counter is set to zero Pos 21 22 9 BA Info Center Rundballenpresse Hauptmenü 2 Zähler Menü schließen 33 mod_1255337300851_78...

Page 148: ...e Hauptmenü 2 Zähler Menü 2 2 Gesamtballenzähler 34 mod_1255337923226_78 doc 322160 Displaying the menu Main menu 2 Counters is displayed You can select menu 2 2 with the or keys The icon is shown in reverse colours Press the key The display shows menu 2 2 Total bale counter The total number of bales is the sum of all bales pressed They are not assigned to any customer counter Meaning of the icons...

Page 149: ...enter Rundballenpresse Hauptmenü 2 Zähler Saisonzähler 1 löschen 34 mod_1255338373398_78 doc 322181 Delete season counter 1 Press the key for softkey Season counter 1 is set to zero You can use the key to close the menu that is currently displayed The display shows menu level 2 Counters Pressing the key twice brings up the basic screen Pos 21 23 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 150: ...lenpresse Hauptmenü 3 Handbedienung Grundbild Handbedienung 54 mod_1292224035640_78 doc 517603 3 Fig 128 Pos 21 24 3 BA Info Center Rundballenpresse Hauptmenü 3 Handbedienung Handbedienung 55 mod_1292225510781_78 doc 517711 Call the menu level with the key You can select main menu 3 with the keys or The icon is shown in reverse colours Press the key Pos 21 24 4 BA Seitenumbruch 0 mod_1196175311226...

Page 151: ...Rundballenpresse Hauptmenü 3 Handbedienung Einführpos 55 mod_1292230844640_78 doc 517994 Move out motor Press the key for softkey the icon appears in reverse colours the motor moves out Pos 21 24 8 BA Info Center Rundballenpresse Hauptmenü 3 Handbedienung Abschneidepos 55 mod_1292231814265_78 doc 518160 Move in motor Press the key for softkey the icon appears in reverse colours the motor moves in ...

Page 152: ... Pos 21 26 3 BA Info Center Rundballenpresse Hauptmenü 4 Service Hauptmenü 4 Service 34 mod_1255339635320_78 doc 322386 Calling the main menu Call the main menu with the key You can select main menu 4 with the or keys The icon is shown in reverse colours Press the key The display shows menu level 4 Service Menu level 4 Service is divided into three menus Menu 4 2 Manual Sensor Test Menu 4 4 Manual...

Page 153: ... be turning during the sensor test Displaying the menu Main menu 4 Service is called You can select main menu 1 with the or keys The icon is shown in reverse colours Press the key The display shows menu 4 2 Manual sensor test Selecting the sensor Select the sensor or The selected sensor is shown in reverse colours and is tested Pos 21 26 8 BA Info Center Großpackenpresse Hauptmenüs Hauptmenü 4 Ser...

Page 154: ... der möglichen Sensoren VP 34 mod_1255415231769_78 doc 322907 No Sensor symbol Description B9 Filling left B10 Filling right B11 Bale chamber closed left B12 Bale chamber closed right B30 Blade monitor B31 Engine twine wrapping centre B32 Twine wrapping running B33 Twine stop Pos 21 26 14 BA Info Center Sensoren Wert abspeichern 34 mod_1255416878316_78 doc 322932 Storing a value Pos 21 26 15 BA In...

Page 155: ...ose Versorgungsspannungen 34 mod_1255419249097_78 doc 323011 No Sensor icon Description U1 Supply voltage Nominal voltages 12 V tot 12 14 5 V 12 V term 12 14 5 V SS_5V 4 5 5 5 V 8 V ana 8 5 9 1 V 8 V dig 8 5 9 1 V 12 V Pow2 12 14 5 V 12 V Pow3 12 14 5 V You can use the key to close the menu that is currently displayed The display shows menu level 4 Service Pressing the key and holding it down brin...

Page 156: ...vice Bild Menü 4 4 Aktortest Hand 34 mod_1255419534441_78 doc 323086 9 12 3 Menu 4 4 Manual Actuator Test The actuator test is used to test the actuators installed on the machine An actuator can only be tested if power is flowing through it In the manual actuator test the actuator must therefore be controlled manually for a short time to be able to determine if there are any errors in the actuator...

Page 157: ...ng Press the key for softkey ON Press the key for softkey OFF Pos 21 26 28 BA Info Center Sensoren Mögliche digitale Aktoren je nach Ausstattung der Maschine 19 mod_1238420935128_78 doc 217969 Possible digital actuators depending on how the machine is equipped Pos 21 26 29 BA Info Center Rundballenpresse Hauptmenü 4 Service Auflistung der möglichen digitalen Altoren VP 79 mod_1315229810148_78 doc ...

Page 158: ... mögliche Motoren je nach Ausstattung VP 34 mod_1255422833706_78 doc 323361 Fig 136 Press the key for softkey move out motor Inching operation only Press the key for softkey move in motor Inching operation only No Icon Description M1 Net wrapping setting motor You can use the key to close the menu that is currently displayed The display shows menu level 4 Service Pressing the key twice brings up t...

Page 159: ...5 Info Hauptmenü 5 Info 79 mod_1315230506158_78 doc 701771 Calling the main menu Use key to call the menu level Use the keys or to select main menu 5 The icon is shown inverted Press key The display shows menu 5 Info SW Complete software version of the machine Version of the job computer ISO ISO software version of the job computer Use key to close the currently displayed menu The display shows ma...

Page 160: ...ian is password protected The display shows the password query Pos 21 32 1 Überschriften Überschriften 2 A E Alarmmeldungen 19 mod_1238572457463_78 doc 221082 9 14 Alarm messages Pos 21 32 2 BA Info Center Rundballenpresse Alarmmeldungen Akustische Signale 34 mod_1255441647925_78 doc 323611 Audio signals Continuous tone Short interval Medium interval Long interval Wrapping is triggered Filling rea...

Page 161: ...57 mod_1296211399812_78 doc 549980 No Screen Acoustic signal Description 2 Maximum filling has been reached 5 Net has not been tied 6 Net stopped 7 Net is running 9 The net was not separated 10 Bale chamber not closed 14 Blade down 23 Twine has not been tied 24 Filling problem left too small 25 Filling problem right too small 26 Twine is not tied 27 Twine is running 29 Twine is not cut Pos 21 32 6...

Page 162: ...dungen 34 mod_1255442100941_78 doc 323635 No Sensor icon Acoustic signal Description 109 Sensor bale diameter left faulty 110 Sensor bale diameter right faulty 111 Sensor Bale chamber closed left faulty 112 Sensor Bale chamber closed right faulty 130 Sensor Blade controle 131 Sensor motor twine wrapping mechanism centre 132 Sensor twine wrapping mechanism runs 133 Sensor twine stop Pos 21 32 9 BA ...

Page 163: ...Center Rundballenpresse Alarmmeldungen 3 Allgemeine Meldungen 34 mod_1255443585941_78 doc 323685 No Screen Acoustic signal Description A01 Fuse 2 faulty in job computer A02 Fuse 3 defective self repairing A03 A connection to the control unit A04 EEPROM defective A14 Power supply voltage too low A15 Power supply voltage too high Pos 22 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 164: ...The KRONE ISOBUS systems pass the ISOBUS COMPATIBILITY TEST DLG VDMA on a regular basis The operation of this machine requires at least implementation level 3 of the ISOBUS system Pos 23 3 BA Info Center Iso Bedienung Gefahr durch nicht von KRONE gelieferte Terminals Bedieneinheiten 48 mod_1286197403750_78 doc 459766 DANGER When using terminals and other control units which have not been delivered...

Page 165: ... in contact with the tractor wheels 10 1 1 Connection terminal to tractor Note For further details on the attachment consult the operating instructions of the ISOBUS terminal manufacturer 10 1 2 Connection tractor to machine Connect ISO plug 3 9 pole of cable set 1 with outer ISO socket 2 9 pole on tractor side Connect plug 4 7 pole of cable set 1 with socket 5 7 pole of the machine Connect plug 6...

Page 166: ...e following Pos 23 8 BA Info Center Iso Bedienung Rundballenpressen Abweichende Funktionen CCI_Terminal_Ballengröße Fortima 80 mod_1315396808185_78 doc 704134 Note The values for the bale size which are set via the scroll wheel for the KRONE ISOBUS terminal CCI are carried out at the ISO terminal via the selection key specified by the ISO terminal refer to the operating instructions of the ISO ter...

Page 167: ...gned with functions of the connected job computers A programmable key can also be assigned with several different functions If key assignments are saved accordant menus will appear on the screen when switching on the terminal Pos 23 13 BA Info Center Rundballenpresse Folgende Funktionen stehen im Menü Auxiliary AUX zur Verfügung Fortima 80 mod_1315397146496_78 doc 704194 The following functions ar...

Page 168: ...elegung bei Fendt Default Einstellung Fortima 80 mod_1315397686698_78 doc 704222 10 3 1 Example of joystick assignment for Fendt default setting Note For further guidelines please refer to the operating instructions of the terminal being used Fig 139 Pos 24 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 169: ...lies especially to the collecting mechanism pick up of the crop Eliminate blockages only when the machine is stopped Switch off the engine and remove the ignition key Apply the flywheel brake Put the machine into operation only if all safety devices are attached and in proper working order If dangerous situations arise switch off the PTO immediately and bring the machine to a stop Never leave the ...

Page 170: ...ion a to position b Raise the tailgate pick up working height baffle plate position switch cutting system special equipment on or off chop length of the cutting system special equipment use of the bale ejector select bale size use of additional driver bars select twine or net wrapping insert twine or net function of the chain lubrication system initialize bale counter The working steps required ar...

Page 171: ...nal driver bars can be mounted see chapter Floor conveyor chain Adapt the round baler setting to prevailing conditions Pos 25 9 BA Bedienung Rundballenpresse Fahrgeschwindigkeit 35 mod_1256125846472_78 doc 326411 11 2 Travelling speed The forward speed during use depends on the following factors type of crops moisture content of the crops height of swaths ground conditions Note The recommended tra...

Page 172: ...wath from alternate sides left right Do not zigzag drive long distances on the left and right side of the swath as shown in the illustration Too frequent changes and uneven filling of the bale chamber will produce barrel shaped round bales and uneven bale density The reached diameter can be read off the monitor of the operation terminal Pos 25 13 BA Bedienung Rundballenpresse Hinweise Ballenkammer...

Page 173: ...lete Eject round bales by opening the bale chamber Always open the tailgate completely since the cylinders must be completely extended to build up pressure for the floor conveyor clamping Always close the bale chamber at idle speed only and start the next baling process Pos 25 16 BA Bedienung Rundballenpresse Nach dem Pressen 35 mod_1256127404831_78 doc 326511 11 5 After baling VP 1 036 2 a b 1 Fi...

Page 174: ...hich is located behind the guard 3 are secured with a shear screw at the upper chain wheel If a malfunction occurs dismantle the fastening nuts 1 Remove the protective cover 3 Check condition of shear screw 4 and replace if necessary Note There are 3 spare screws 2 on the inside of the protective cover 3 M10 x 35 single action 24017 DIN 933 8 8 Order No 900 638 Attach protective cover 3 Pos 25 19 ...

Page 175: ...plash guard KR201180 1 3 2 2 Fig 144 For use in straw the splash guard should be removed 2 To do this Remove the spring cotter pin 1 from the attachment bolt 3 on both sides Remove the splash guard 2 For use in silage or hay remount the splash guard 2 Pos 25 21 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 176: ... against unintentional lowering by moving the shut off valve on the left side of the machine Pos 25 26 BA Einstellungen Pick up Rollenniederhalter Pick up Grundeinstellung Bild VarioPack 32 mod_1253622927843_78 doc 315722 RBV04181 1 2 3 Fig 145 Pos 25 27 BA Einstellungen Pick up Rollenniederhalter Pick up Grundeinstellung VP 32 mod_1253623550687_78 doc 315801 Note When adjusting the pick up the dr...

Page 177: ...heel 1 in the new position on the receiving fork 3 4 Tighten nut 2 Pos 25 31 BA Einstellungen Pick up Rollenniederhalter Pick up Extrem Bild VarioPack 32 mod_1253624390171_78 doc 315872 1 2 RBV19220 Fig 147 Pos 25 32 BA Einstellungen Pick up Rollenniederhalter Pick up Extrem VP 32 mod_1253624854437_78 doc 315901 For extreme soil conditions regulate the raking height with the depth limiter setting ...

Page 178: ...ter CF CV 67 mod_1302523704875_78 doc 617289 2 3 RPN00102_1 1 Fig 148 Pos 25 34 4 BA Einstellungen Pick up Rollenniederhalter Rollenniederhalter Höheneinstellung CF CV 67 mod_1302524046868_78 doc 617317 The roller crop guide 1 makes it possible to regulate how crop is moved It ensures that the pick up collects crop evenly Adjust the height of the roller crop guide 1 so that the holding down roller...

Page 179: ...00 bar Crops Pressure range bar Hay Low Straw Medium high Silage High To set the baling pressure 1 Loosen the twist lock 3 2 Screw in the handwheel 4 completely clockwise 3 Open the tailgate of the round baler completely In this case the machine s hydraulic system is set under pressure The pointer on the pressure gauge 1 still indicates the maximum pressure 4 Close the tailgate again tractor hydra...

Page 180: ...machine Risk of injury when attaching or removing the cutters The blades should only be touched with suitable gloves Secure open tailgate at the shut off valve against lowering when working within bale chamber Pos 25 38 3 BA Einstellungen Schneidwerk Allgemeines Schneidwerk VarioPack 39 mod_1268752594357_78 doc 361773 11 12 1 General aspects Fortima V 1500 MC 1800 MC has a cutting system with cutt...

Page 181: ...933991_78 doc 361836 Table cutting length depending on blade equipping Cutting length Number of blades Setting 0 0 128 mm 7 7 64 mm 15 15 64 mm 17 17 The two outer cutters are turned off Pos 25 38 7 BA Einstellungen Schneidwerk Mehrzweckschlüssel VarioPack 39 mod_1268809193085_78 doc 361861 CPB00050 2 1 3 4 Fig 151 Setting is carried out via multipurpose keys 3 or 4 These are located in a support ...

Page 182: ...ornehmen VarioPack 39 mod_1268809613491_78 doc 361886 Make setting 3 1 3 2 CPB00060 Fig 152 The setting is performed on the right hand side of the machine 1 Turn the locking lever 3 clockwise unlock blade control shaft 2 Place multipurpose key 1 on blade control shaft 2 ...

Page 183: ...not turn locking lever in the other direction clockwise In doing so the possibility exists that the cutters are not located in working position 5 Remove the multipurpose key 1 put it correctly down into transport support and secure it with spring cotter pin Note After adjusting make certain that the cutters are located in working position Pos 25 38 10 BA Seitenumbruch 0 mod_1196175311226_0 doc 416...

Page 184: ...3 2 1 Fig 154 1 Unlock the locking lever 3 2 Place multipurpose key 1 on blade control shaft 2 3 Turn blade control shaft 2 with multipurpose key 1 until selector disc 4 is on position 0 Position 0 is located respectively between two settings of cutters Pos 25 38 14 BA Einstellungen Schneidwerk Messer mechanisch ausschalten_1 40 mod_1268821737570_78 doc 362348 4 Lock blade control shaft 4 with loc...

Page 185: ...59 Fig 155 Note The purpose of the hydraulic knife retraction is to make it possible to eliminate any blockages or foreign objects The blade control shaft 2 can be hydraulically switched via cylinder 1 into zero position of the cutter Note Switch on blades hydraulically only when cutting roller is running Pos 25 38 17 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 186: ...ades is optimally adjusted before the unit leaves the factory Should a separate setting be necessary in particular cases for example for ductile crops the response threshold can be increased or reduced This adjustment of blades has to be made if the blade shafts are installed at the bottom 2 4 3 KR200002_1 a 1 Fig 156 The overhand a of the edge at the underside of the blade 1 and the cams 3 at the...

Page 187: ... 4 Unscrew the counter nut 2 5 Turn adjusting screw 1 far enough so that the dimension you require is reached 6 Tighten counter nut 2 If an adjustment by adjusting screw is not possible 1 Detach the spring at the pivoted lever 9 2 Remove the screw 8 3 Swing the cylinder 3 laterally aside 4 Remove pivoted lever 9 5 Pull off selector disc 6 of the toothed blade control shaft 7 6 Slide on selector di...

Page 188: ...1 1 a Fig 158 If the blades are worn the blade control shaft 1 can be adjusted Note The distance a has to be at least 5 mm 1 2 FOR10008 3 1 1 2 3 Fig 159 Release screws 1 of the bearing housing 3 of the blade control shaft 2 on the left hand side of the machine Release screws 1 of the bearing housing 2 of the blade control shaft on the right hand side of the machine ...

Page 189: ...n both sides and readjust blade control shaft 1 with the adjusting screws 4 to the cutting rotor Make the adjustment identical on both sides 2 On both sides of the machine tighten fastening bolts 2 of the bearing case 3 Initialize the blade control shaft again when using new blades Pos 25 38 24 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 190: ...inated in that way RBV0423A 1 2 Fig 161 1 Switch off P T O shaft attach multipurpose key 2 on the shaft of the intermediate gear 1 and turn clockwise 2 Cutting roller Pick up and drive to the tractor are turned back 3 Remove the multipurpose key 2 put it correctly down into transport support and secure it with spring cotter pin DANGER Risk of accident machine damages The multipurpose key co rotate...

Page 191: ...ere injuries Secure the open tailgate against unintentional shutting Pos 25 38 31 BA Erstinbetriebnahme Rundballenpresse Heckklappe sperren VP 40 mod_1268822459163_78 doc 362478 VP 1 057 b 1 a Fig 162 Swivel shut off valve 1 in the return of the left lifting cylinder from position b in position a the tailgate is locked hydraulically Pos 25 38 32 BA Einstellungen Schneidwerk Überschrift Messer mech...

Page 192: ...e button 1 and rotate into position b Note The supplied key can also be used for locking unlocking the blade shaft Pos 25 38 36 BA Einstellungen Schneidwerk Messer wechseln 40 mod_1268823239288_78 doc 362548 Change blades KRS 1 015 1 2 Fig 165 1 Pull the cutter 1 through the slot 2 of the blade shaft 2 Set the new blades in place 3 Secure blade shaft and lock it Pos 25 39 BA Seitenumbruch 0 mod_11...

Page 193: ...el chocks During operation maintain an adequate safety distance from all movable parts of the machine This applies especially to the crop collecting mechanism pick up Before starting assembly work on the bale ejector always move the shut off valve on the left lifting cylinder of the tailgate to the shut off position since the assembly work will be performed with the tailgate open Pos 25 42 BA Sich...

Page 194: ...ale ejector 6 To do this 1 Open the front protective covers on the left and right hand side of the machine 2 Remove the clamping sleeves 1 on both sides of the support 2 and the bale ejector support 4 3 Remove the spring 3 and screws 5 on both sides 4 Remove the bale ejector towards the back For assembly of the bale ejector see chapter Initial start up Pos 25 46 BA Seitenumbruch 0 mod_119617531122...

Page 195: ...m all movable parts of the machine This applies especially to the crop collecting mechanism pick up Before starting assembly work on the bale ejector always move the shut off valve on the left lifting cylinder of the tailgate to the shut off position since the assembly work will be performed with the tailgate open Pos 25 49 BA Bedienung Rundballenpresse Bild Rollbodenkette 32 mod_1253696298426_78 ...

Page 196: ... running length of 110 130 m kg Pos 25 54 Überschriften Überschriften 3 A E Bauteile Garnbindung 32 mod_1253697020973_78 doc 316470 11 16 1 Twine tying parts Pos 25 55 BA Einstellungen Großpackenpresse Bindegarn einfädeln Hinweis Verwenden Sie nur KRONE Original Bindegarn 32 mod_1253083955561_78 doc 308448 Note Only use original KRONE twine Pos 25 56 BA Bedienung Rundballenpresse Bild Bauteile Gar...

Page 197: ...apping parts Pos 25 59 BA Bedienung Rundballenpresse Bild Bauteile Garn und Netzbindung 32 mod_1253697371239_78 doc 316541 RBV00231 6 3 5 7 8 2 4 1 Fig 169 1 Blade bar 2 Twine tying 3 Idler roller 4 Rubber roller 5 Sliding block guide 6 Twine box 7 Tension spring of idler roller 8 Stepped pulley Pos 25 60 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 198: ... bar 1 At the start of a wrapping process the rubber roller 4 is driven and moves the twine into the area of the feed channel chamber and rotating round bale The twine is received with the round bale together with the crops as they move through the machine Twine tying 2 guides two twines from inside to outside and then back inside around the round bale At the same time twine tying guides the other...

Page 199: ... labeling on the rolls can be read Make certain the side marked Up is facing up Pos 25 66 BA Sicherheit Gefahrenhinweise Rundballenpresse Gefahr Öl auf Bindegarn 37 mod_1264496122520_78 doc 341340 CAUTION Contamination of the twine and tying mechanism by oil and grease Effect Machine damage and problems when unrolling twine The twine twine tensioner and eyes must not be contaminated by oil or grea...

Page 200: ...316836 Connect the twine rolls with each other according to the following diagram FOR10011 A1 A2 B1 B2 C1 C2 C3 D1 D3 D2 Fig 171 End of the twine roll with beginning of twine roll Twine A A1 A2 Twine B B1 B2 Twine C C1 C2 C2 C3 Twine D D1 D2 D2 D3 Pos 25 70 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 201: ...read one twine into each eye 2 Guide the twines coming from above through the twine holders 3 and continue down to the two twine brakes 4 Guide two twines each through the eyes 5 of both twine brakes 4 and continue as shown in the detail GF000001 Note Ensure that the twine is between the screws 6 and the spring compressors 7 Guide both twines out of the upper twine brake to the stepped pulley 8 Po...

Page 202: ...vailable the net spreader 2 must be rotated to the upper position if twine tying is being used The net spreader 2 is held in position by the link in the guide iron 1 4 3 CP400002 Fig 174 Open the cord tying cleaning flaps 3 Turn the cord tying around manually in the direction of operation on the stepped pulley see arrow Remove impurities in the area 4 ...

Page 203: ...e twine guiding slides 3 move from the outside to the middle Note The twine guiding slides 3 must move to the middle as the stepped pulley is turned Otherwise continue turning the stepped pulley in the direction of the arrow until the starting position is reached see picture Pos 25 74 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 204: ... 25 77 BA Bedienung Rundballenpresse Garn weiter führen 54 mod_1291810009531_78 doc 515991 FOR10014 1 5 4 2 3 VP150200 1 2 3 Fig 176 Guide the twines coming from the upper twine brake around the cone pulley 1 through the distributor eyelets 2 and further through the distributor eyelets 3 Guide the twines coming from the lower twine brake directly through the distributor eyelets 2 and further throu...

Page 205: ..._1254401988166_78 doc 319545 11 18 1 Net wrapping parts Pos 25 81 BA Bedienung Rundballenpresse Bild Bauteile Netzbindung 33 mod_1254402132557_78 doc 319566 RBV00212 6 9 2 8 3 1 7 5 4 Fig 177 1 Blade bar 2 Sliding block guide 3 Idler roller 4 Rubber roller 5 Net spreader 6 Net brake spring 7 Brake lever 8 Net brake 9 Idler roller spring Pos 25 82 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 206: ...net spreader 5 off the net roll The net is held taut by the net brake 8 during the wrapping process After the wrapping process is complete the blade bar 1 rotates into the path of the net and the net is cut off Pos 25 85 Überschriften Überschriften 2 K O Netzrolle einlegen 33 mod_1254403373541_78 doc 319645 11 19 Inserting the Net Roll Pos 25 86 BA Sicherheit Gefahrenhinweise Rundballenpresse Gefa...

Page 207: ...sc 1 and the net roll mounting shaft 3 forward Detach the brake disc 1 Slide the net roll onto the net roll mounting shaft 3 and the support 4 RBV05360 1 2 Fig 180 Slide the brake disc 1 and cardboard tube clamp 2 anticlockwise into the cardboard tube and then onto the net roll mounting shaft as far as possible Pos 25 90 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 208: ... its support Pos 25 92 BA Bedienung Rundballenpresse Netz über Bremse 33 mod_1254818678270_78 doc 319891 1 2 3 RBV00111 Fig 182 Once installed the net roll can be aligned to the right and left in the centre to the machine using the mounting lever 2 To pull the net release the brake To do this press the lever 1 downwards Place the net brake buttons 3 below the net roll Pos 25 93 BA Seitenumbruch 0 ...

Page 209: ...t the net 3 through the deflection shaft 1 under the net spreader 2 between the rubber roller 4 and idler roller 5 The net must extend about 0 50 mm over the scraper of the conveyor or cutting roller RBV04040 2 1 Fig 184 Pull the iron piece 1 forward Fold the net spreader 2 down and lock it in place Pos 26 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 210: ... the P T O shaft Switch off the engine and remove the ignition key Apply the flywheel brake Secure the machine against rolling away with wheel chocks and by applying the parking brake Put the machine into operation only if all protective devices are attached and in proper working order If dangerous situations arise switch off the P T O shaft immediately and bring the machine to a stop Never allow ...

Page 211: ...ound bale Pos 27 6 BA Bedienung Rundballenpresse Tabelle Fadenbegrenzer 33 mod_1253781242379_78 doc 317136 Length of crop material Distance between the two twine limiters Short Narrow Medium Medium Long Wide Pos 27 7 BA Bedienung Rundballenpresse Bild Fadenbegrenzer 33 mod_1253780856988_78 doc 317086 3 2 1 KR 1 063 Fig 185 Pos 27 8 BA Bedienung Rundballenpresse Einstellung Fadenbegrenzer 33 mod_12...

Page 212: ... level so that the twine tension springs do not interfere with the swing angle The dimension of the compression spring is based on the tying twine selected and must be determined in each individual case by testing in the twine strand Setting the twine brake perform setting always both sides 1 Clockwise rotation of adjusting screws 2 higher spring pretensioning 3 bigger braking power 2 Antilockwise...

Page 213: ...the tension spring 3 must not be tensioned tension on the wire rope 4 must be slightly released Pos 27 17 BA Einstellungen Rundballenpresse Garnbremse Verstellhebel 54 mod_1291810376468_78 doc 516045 CP400005_1 1 3 2 Fig 188 The brake is released by the adjusting lever 1 when starting Setting the twine brake depends on yarn count 1 Turn the screw 2 clockwise thicker yarn count 2 Turn the screw 2 a...

Page 214: ...crew 3 and mount it in one of the top holes 3 Reattach the spring 2 Left hand side Pressure can be increased by hooking the spring into the holes Pos 27 22 Überschriften Überschriften 3 P T Sensor einstellen 33 mod_1253792942785_78 doc 317601 12 1 5 Adjusting the sensor Pos 27 23 BA Einstellungen Rundballenpresse Bild Einstellung Sensor 33 mod_1253793123473_78 doc 317697 4 1 RBV00021 Fig 190 Pos 2...

Page 215: ... 7 Adjusting the net brake Pos 27 28 BA Einstellungen Rundballenpresse Bild Netzbremse 33 mod_1253795886238_78 doc 317847 RP 99 002 1 3 2 a Fig 192 Pos 27 29 BA Einstellungen Rundballenpresse Netzbremse 33 mod_1253794736488_78 doc 317772 Note If the net is caught during baling tension on the net brake spring 1 must be increased In the default setting the dimension of the clamping screw should be a...

Page 216: ...4848_78 doc 317822 Note The net brake setting depends on the type of net being used The net brake should be set in such a way that after the tying process the net hangs into the channel by approx 0 50 mm over the scraper Always use a speed of 540 rpm for wrapping In the basic setting Fig VP 3 17 the following dimensions must be set on the compression spring 1 Dimension A 30 mm Dimension B 5 mm In ...

Page 217: ...osition the tension spring 3 must not be tensioned tension on the wire rope 4 must be slightly released Pos 27 38 BA Einstellungen Rundballenpresse Netzbreithalter 33 mod_1253798790863_78 doc 318149 12 1 10 Net spreader 1 2 RP16010 Fig 195 In order to make use of the optimum width of the net the net spreader 2 can be turned 1 Loosen the right and left screw 1 Turn the tube towards the back The net...

Page 218: ...esse Bild Magnetkupplung einstellen 80 mod_1315464888350_78 doc 704806 FOR10019 1 3 2 5 4 Fig 196 Pos 27 43 BA Einstellungen Rundballenpresse Magnetkupplung einstellen 80 mod_1315462195513_78 doc 704719 To ensure correcting functioning of the magnetic transmission use the shim rings 2 to set the dimension of the gap 1 to 0 2 mm 0 15 0 05 1 Remove the plastic disc 3 and measure the gap 1 2 If the d...

Page 219: ...shes on the drive chains Different nozzles are built into the lubrication manifolds for each lubrication point The delivery rate can be adjusted by means of the eccentric cam 3 on the drive roller 6 7 8 128 mm VP 2 001 1 2 Fig 198 1 Loosen the screws 2 2 Rotate the eccentric cam disc 1 3 Retighten the screws 2 Pos 27 47 BA Einstellungen Rundballenpresse Exzenterscheiben 55 mod_1292236108625_78 doc...

Page 220: ...187_78 doc 516072 FOR10009_1 1 Fig 199 A pressure gauge 1 which displays the system pressure is installed on the right hand side of the machine This pressure increases or decreases according to the setting of the eccentric disc Pos 27 50 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 221: ...stem needs to be bled Top up the reservoir with oil Remove the container hose 4 of the pump and wait until oil is leaking Install the hose to the pump again Open venting screw 3 and actuate the pump manually until oil flows without bubbles out of the valve block Note Replace filter 2 once a year First remove empty and then thoroughly clean the tank 1 Only then replace filter 2 Do not remove filter...

Page 222: ...15W40 cold surrounding SAE 30 warm surrounding SAE 90 Only use biodegradable and non toxic oils for example Fuchs Mineral Oil Plantogear 100 N or Castrol Optimol Optileb GT 100 Do not use adhesive oils for chains since these would get stuck inside the system Pos 27 52 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 223: ...ral chain lubrication system VP700023 Fig 201 Numbers in parentheses indicate the size of the nozzles for the individual lubrication points Note Take care when changing nozzles to use the correct sizes Each difference in size doubles the oil delivery rate for example MM4 delivers twice as much oil as MM3 Pos 27 54 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 224: ... Turn the U bar 5 until dimension a is reached Install the bolt and counter net and retighten Pos 27 58 BA Einstellungen Rundballenpresse Bild Schalteinstellungen 74 mod_1309243333386_78 doc 660445 VP700025 Fig 203 Pos 27 59 BA Einstellungen Rundballenpresse Schalteinstellung 74 mod_1309243498008_78 doc 660473 The pressing force of the spring by the pull cable can be adjusted with the nuts 2 When ...

Page 225: ...se Schaltzeitpunkt einstellen 74 mod_1309245975101_78 doc 660501 The switching time for floor conveyor shutoff is pre adjusted in the factory It may be necessary to adjust the switching time to adjust to conditions of use in the field The switching time can be changed by adjusting the stop 1 1 Loosen the countersunk screws 2 2 To adjust the switching time move the stop 1 in the oblong hole Pos I F...

Page 226: ...82963921_78 doc 14908 13 2 Test run Pos 29 5 BA Sicherheit Gefahrenhinweise Mähwerke Verwendung von nicht zugelassenen Ersatzteilen 0 mod_1196783037140_78 doc 14946 Danger Using non approved spare parts Effect Danger to life serious injuries or loss of warranty claims as well as exclusion of liability Use only authentic KRONE spare parts and accessories authorised by the manufacturer The use of sp...

Page 227: ... Identification The tailgate must be closed Swivel the parking support parking jack into transport position Fold in roller chute bale chute Lift the pick up Make sure that all safety devices are locked Attach the chains of the lifting traverse on the four suspension points of the presse Make sure that the hooks of the chains are correctly attached to the suspension points Pos 29 12 BA Wartung Rund...

Page 228: ... work in the area of the blades to avoid being cut by the blades Pos 29 16 BA Wartung Rundballenpresse Einstellung Schneidmesser Netzwickeleinrichtung 34 mod_1256118782238_78 doc 326151 13 3 5 Adjusting the cutting blades of the net wrap system RP B 003 2 3 4 1 a 2mm 5 b 8mm 6 Fig 206 If the blade bar stop 1 is resting against the stop 2 there should be a gap of a approx 2 mm from the spring rail ...

Page 229: ...t hydraulic cylinder must be closed Pos 29 20 BA Wartung Rundballenpresse Einstellung Abstreifschiene 35 mod_1256122497472_78 doc 326201 VP 3 013 3 2 1 4 4 Fig 207 To adjust the distance from the scraper rail 3 to the upper spiral roller 2 Loosen the nut 1 and Allen head screws 4 in the cutter bar Move the scraper rail in the oblong hole until it is against the spiral roller Retighten the nut and ...

Page 230: ... 3 2 Fig 208 Pos Sensor designation Distance Transmitter sensor Sensor type Tightening torque 1 Tying process is active B32 2mm Namur 10 Nm 2 Knife B30 2mm Namur 10 Nm 3 Engine centre B31 2mm Namur 10 Nm 4 Bale chamber closed right B12 2mm Namur 10 Nm 5 Filling right B10 Rotary potentiometer Pos 29 23 BA Wartung Großpackenpressen Sensoren Lage der Sensoren linke Maschinenseite Fortima 38 mod_12669...

Page 231: ...1 2 1 Fig 209 Item Sensor Designation Transmitter Sensor Distance Sensor Type Tightening Torque 1 Twine stop B33 2mm Namur 10 Nm 2 Filling left B9 Rotary potentiometer 3 Bale chamber closed left B11 2mm Namur 10 Nm Pos 29 24 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 232: ...n the nuts until dimension a 2 mm is reached Tighten the nuts again Pos 29 27 BA Wartung Sensoren Namursensor d 18 mm 55 mod_1292240781796_78 doc 518322 13 5 1 2 Namur sensor d 18 mm a BP VFS 088 1 2 1 3 Fig 211 The dimension between the encoder 2 and the sensor 1 must be a 2 mm Setting Loosen the nuts on either side of the sensor Turn the nuts until dimension a 2 mm is reached Tighten the nuts ag...

Page 233: ...3 M 10 29 37 49 72 84 M12 42 64 85 125 145 M14 100 135 200 235 M14x1 5 145 215 255 M 16 160 210 310 365 M16x1 5 225 330 390 M 20 425 610 710 M 24 730 1050 1220 M 24x1 5 350 M 24x2 800 1150 1350 M 27 1100 1550 1800 M 27x2 1150 1650 1950 M30 1450 2100 2450 NOTE The table above does not apply to countersunk screws with a hexagonal socket head if the countersunk screw is tightened with the hexagonal s...

Page 234: ...head of the screw A Ø 5 6 8 8 10 9 12 9 MA Nm M 4 2 5 3 5 4 1 M 5 4 7 7 8 M 6 8 12 15 M 8 20 29 35 M 10 23 39 58 67 M 12 34 68 100 116 M 14 108 160 188 M 16 168 248 292 M 20 340 488 568 A BM 400 0234 NOTE The table above applies only to countersunk screws with hexagonal socket heads and metric threading that are tightened by the hexagonal socket head Pos 29 36 BA Wartung Muttern und Schrauben 50h ...

Page 235: ...X Chain tension Drive pick up X X At beginning of season after about 5 bales Chain tension Floor conveyor drive X X Chain tension Drive pick up X X Chain tension Roller drive Chain tension Drive pick up X X X X After first use about 30 50 operating hours and then after every season Gearboxes X Pos 29 40 BA Wartung Rundballenpresse Bremseneinstellung prüfen 34 mod_1255605786361_78 doc 324931 13 7 2...

Page 236: ...rake position RP 00 002 1 2 1 3 2 RP 00 003 Fig 213 Single axle hydraulic brake At approx 100 bar of oil pressure the brake lever 1 must be located approx 55 mm from the plate 2 in brake position This setting can be adjusted on the profile of the brake shaft Fig RP 00 003 1 Remove the snap ring 1 and push the brake shaft in as far as possible 2 Loosen the screw 2 3 Remove the brake lever 3 and adj...

Page 237: ...e 237 Pos 29 44 BA Wartung Rundballenpresse Bild Einstellung der Bremsbetätigung 34 mod_1255606960518_78 doc 324981 Adjusting the brake activation Fig 214 Pos 29 45 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 238: ... thickness of the lining must still be at least 2 mm 1 Disconnect the brake linkage 2b from the brake lever 4 2 Loosen the counter nuts 1 on the brake linkage 2a 3 Turn the brake linkage 2a until the brake lever path a1 is about 30 mm on activation Note The compensation lever 11 must be flush both in the oblong hole I and in the upper part II of the support 12 for the following settings 4 Disconne...

Page 239: ...Pos 29 48 2 BA Sicherheit Gefahrenhinweise Falsche Reifenmontage 0 mod_1197358162433_78 doc 18132 Warning Tyre fitting incorrect Effect Injuries or damage to the machine Fitting tyres requires sufficient knowledge and the availability of proper tools If tyres are not correctly fitted it could explode when pumped up This can cause serious injury If you do not have sufficient experience of fitting t...

Page 240: ...l nuts and retighten them if necessary After that check them every 50 operating hours to make certain they are tight Check the tyre pressure at regular intervals and refill if necessary The tyre pressure depends on the size of the tyres The values are listed in the table Pos 29 48 7 BA Wartung Reifen Anziehdrehmoment 0 mod_1199955905460_78 doc 37340 Tightening Torque Threading Key size in mm Numbe...

Page 241: ... 3 6 19 0 45 17 14 PR 2 8 2 8 3 8 500 50 17 10 PR 1 0 1 5 2 5 500 50 17 14 PR 2 0 2 2 3 5 500 55 20 150A8 1 0 1 5 3 0 600 50 22 5 16PR 1 5 1 5 1 5 Tyre designation Tandem axle Tyre pressure bar min recommended max V max 10 km V max 40 km 15x6 00 6 PR 3 2 11 5 80 15 3 10 PR 1 0 2 0 4 5 15 0 55 17 10 PR 1 0 1 5 2 8 19 0 45 17 14 PR 1 0 1 5 2 8 Pos 29 48 11 BA Wartung Reifen Reifen Luftdruck Empfehlu...

Page 242: ... Level Check and Oil Change Intervals Gearboxes Note oil level check and oil change gearboxes and lubricating the machine Effect Long expected service life of machine Oil change on all gearboxes after 30 to 50 operating hours and then after every season Oil level check each time before using and no later than after about 500 pressed round bales Compliance with the changing intervals is absolutely ...

Page 243: ...Oil level check For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Unscrew the inspection screw 2 The oil level must reach up to the control hole If necessary top up the oil SAE 90 Pos 29 58 BA Wartung Ölkontrolle_Wechsel Ölwechsel Version3 1 mod_1201255900073_78 doc 52826 Oil change For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Sc...

Page 244: ...s Pos 29 64 BA Wartung Rundballenpresse Prüfen der Antriebsketten 34 mod_1256044608299_78 doc 325566 All work chains with the exception of those on the double twine guide are supplied with oil through the central chain lubrication system Since the lubricating oil lines are not charged with high pressure it may happen that they become clogged Because of this the lubricating oil lines should be chec...

Page 245: ...tened must be a 80 90 mm To correct the chain tension Unscrew the counter nut 1 Turn the nut 2 until dimension a 80 90 mm is set Tighten the counter nut 1 Pos 29 68 BA Wartung Rundballenpresse Spannen Ketten hinterer Rollbodenantrieb 34 mod_1256046927830_78 doc 325741 RBV05050 1 2 b Fig 219 Rear floor conveyor drive The rear floor conveyor drive is located on the left side of the machine To check ...

Page 246: ...in drive is located on the pick up on the right side of the machine To check the chain tension The length of the spring when tensioned must be a 30 mm To correct the chain tension Turn the nut 1 until the dimension a 30 mm is set Drive pick up The drive pick up is located on the pick up on the right side of the machine To check the chain tension The length of the spring when tensioned must be b 30...

Page 247: ...must be a 30 mm To correct the chain tension Turn the nut 1 until the dimension a 30 mm is set Pos 29 74 BA Wartung Rundballenpresse Spannen Ketten Walzenantrieb 34 mod_1256111001113_78 doc 325866 Roller drive 2 1 a RP A 004 Fig 222 The roller drive is located on the right side of the machine To check the chain tension The length of the spring when tensioned must be a 90 mm To correct the chain te...

Page 248: ...g system drive a RP 99 014 1 Fig 223 The cutting system drive is located on the right side of the machine To check the chain tension The length of the spring when tightened must be a 80 90 mm To correct the chain tension Turn the nut 2 until the dimension a 80 90 mm is set Pos 29 77 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 249: ...onnecting lines Hydraulic oil escaping from a small opening can barely be seen Because of this you should use a piece of cardboard or something similar when searching for leaks Protect your hands and body If any fluid penetrates the skin it must be removed immediately by a doctor who is familiar with this kind of injury serious infections could otherwise result Physicians who are not familiar with...

Page 250: ...255598222578_78 doc 324618 VP 1 057 b 1 a Fig 224 Pos 29 86 BA Wartung Rundballenpresse Funktion Absperrhahn 34 mod_1255598465250_78 doc 324693 Pressure is supplied to the machine hydraulics through hoses from the tractor Along with various parts the shut off valve 1 on the left hydraulic cylinder should be mentioned It is designed as a safety component to prevent the tailgate from closing uninten...

Page 251: ...Wartung Rundballenpresse Funktion Steuerblock 34 mod_1255599074219_78 doc 324751 The control block 2 is located on the right front side The baling pressure is set on the handwheel 3 before starting work Position a Parking position release pressure from the clamping cylinders Position b Work position Note Before starting maintenance move the shut off valve to position a to relieve the clamping cyli...

Page 252: ...re within this danger zone Pos 29 94 BA Wartung Rundballenpresse Bild Elektromagnetventil 34 mod_1255600370188_78 doc 324826 RBV05270 1 2 Fig 226 Pos 29 95 BA Wartung Rundballenpresse Elektromagnetventil 54 mod_1291811596703_78 doc 516180 The electromagnetic valves 2 are located on the right hand side of the machine behind the guard An emergency hand operation of the motional function of the pick ...

Page 253: ...tung Rundballenpresse Hydraulikölfilter wechseln 54 mod_1291811841968_78 doc 516207 The filter takes up depositions of solid particles of the hydraulic system The filtering of the hydraulic circuit serves as a prevention of damages on components of the circuit The filter is equipped with an optical contamination indicator 7 The contamination indicator 7 informs optically about the degree of contam...

Page 254: ... clean it 3 Remove the filter element 3 and replace it by a new filter element Order no 919 730 0 4 Push a new filter element 3 onto the valve sleeve 5 5 Check the O ring seal 2 and replace it if necessary by a new O ring seal with identical characteristics 6 Screw bottom of the filter 4 back onto the filter head piece 7 Charge the hydraulic system with pressure and check for leaks Pos 29 101 BA S...

Page 255: ...e performed by trained professionals The wear limit of the socket in the towing ring 1 is a 43 mm If this value is exceeded the socket must be replaced To minimise wear clean the socket and towing ring daily and lubricate them with grease Note The towing ring should be coupled always horizontally in the towing hitch Observe the correct combination of towing ring and towing hitch observe the specif...

Page 256: ...ar floor conveyor KRS 1 035 2 1 Fig 229 If the chain tightener of the floor conveyor chain is not working optimally and tension diminishes Check whether straw and other material has become lodged in the gap identified by the arrow between the metal supports 1 and 2 If necessary clean the gap Pos 29 105 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 257: ...ms must be cleaned see chapter Cleaning the tension arm of the rear floor conveyor Completely open the tailgate 1 Secure the tailgate with the shut off valve 3 see chapter Shut off valve for tailgate DANGER Settings on the machine Danger to life or serious injuries The shut off valve on the left hydraulic cylinder must be closed Check the distance a between the tailgate 1 and roller chain If the d...

Page 258: ... conveyor chain 5 Connect the floor conveyor chain 5 with a chain lock Pos 29 110 BA Wartung Rundballenpresse Rollbodenkette vorn kürzen 34 mod_1256116437597_78 doc 326041 Shortening the front floor conveyor chain KRS 1 202 1 a b Fig 232 Move the chain tension lever to position b Shorten the front floor conveyor chain as described in chapter Shortening the rear floor conveyor chain Move the chain ...

Page 259: ...make certain no notches are made in area 3 Note If at all possible use the KRONE grinding mechanism for grinding The Part No for the blade holder for the KRONE blade grinding tool is 940 003 0 Avoid allowing the blades to heat up too much when grinding them The cutting blades are too hot if you can see discolouration in them Excessive heat reduces the service life of the cutting blades The blades ...

Page 260: ...or damage to the machine Adjustment and repair work on the brake system must only be performed by authorised professional workshops or recognised brake services Only a machine with an intact brake system may be used for work in the field or for travelling on roads Irregularities or malfunctions in the brake system must be eliminated immediately No changes may be made to the brake system without th...

Page 261: ...rtung Bremsanlage Kupplungsköpfe_Text 34 mod_1255596782360_78 doc 324522 The coupling heads are installed in the dual line compressed air braking system to connect the reservoir and brake line of the tractor with the machine After uncoupling close the cover or connect the coupling heads in the empty couplings provided for this purpose so that no dirt can get in them Replace damaged sealing rings C...

Page 262: ...he air filter cleans the compressed air and protects the brake system from malfunctions Note The brake system is ready for operation even when the filter insert is clogged in both directions of flow Removing the air filter Loosen the nut 2 Rotate the air filter 1 Loosen the clasp locking ring 3 Remove the filter insert Maintenance of the air filter Clean the air filter before the beginning of the ...

Page 263: ...ion The compressed air reservoir must be emptied regularly Specifically it must be emptied daily in winter when being used otherwise weekly and at least after 20 operating hours The drain valve on the bottom of the compressed air reservoir is used for draining Switch off and secure the machine Open the drain valve and allow the condensation to run out Check the drain valve clean it and screw it ba...

Page 264: ...itch off the engine and remove the ignition key Disconnect the 12 V power supply Secure the machine against rolling away with wheel chocks and by applying the parking brake Put the machine into operation only if all safety devices are attached and in proper working order If dangerous situations arise switch off the PTO immediately and bring the machine to a stop Never leave the machine running if ...

Page 265: ...BP Energrease LS EP2 DEA Glissando EP2 FINA Marson EPL 2A Shell Alvania Ep2 ESSO EGL 3144 Pos 29 116 9 BA Wartung Großpackenpressen Schmierung Schmierplan Abschmieren Text allgemein 24 mod_1241683749117_78 doc 247535 Lubrication points on the machine must be lubricated at regular intervals The position of the lubrication points and the lubrication intervals can be seen in the lubrication plans in ...

Page 266: ...nd bearing of rear floor conveyor right left 5 Deflection shaft top front on the tensioning system right left 2 Cylinders for tailgate right left 2 Tandem axle pendulum arm bearing right left 2 Floor conveyor shaft bearing right 1 Spiral roller bearing right 1 Nipple block left Cutting system bearing Floor conveyor drive bearing Spiral roller bearing 1 1 1 Nipple block right Cutting roller Interme...

Page 267: ...53167_78 doc 18514 14 5 1 Lubrication Chart Pos 29 116 18 BA Wartung Rundballenpresse Schmierung Schmierplan Rechte Seite 35 mod_1256133995644_78 doc 326742 Right hand side Pos 29 116 19 BA Wartung Rundballenpresse Schmierung Schmierplan Bild Schmierplan rechts 35 mod_1256134074660_78 doc 326766 Fig 238 ...

Page 268: ... Schmierung Schmierplan Linke Seite 35 mod_1256134166581_78 doc 326791 Left hand side Pos 29 116 21 BA Wartung Rundballenpresse Schmierung Schmierplan Bild Schmierplan links 35 mod_1256134316035_78 doc 326816 Fig 239 Pos 30 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 269: ... to life injuries or damage to the machine Switch off the tractor engine remove the ignition key and engage the flywheel brake Secure the machine and tractor against rolling Switch off the P T O shaft and uncouple it After the repair maintenance cleaning work or technical modifications are completed install all protective covers and safety devices properly again Avoid skin contact with oils grease...

Page 270: ...ry remove clean grease and remount If necessary replace with new parts Use only original KRONE replacement parts Disassemble the PTO shaft Lubricate the inner tubes and the guard tube with grease Grease the lubrication points on the cross joint and grease the bearing rings of the guard tube Park the machine in a dry location but not in the vicinity of artificial fertilisers or livestock buildings ...

Page 271: ... can cause severe injuries In the event of injuries or burns due to oils cleaning agents or solvents contact a physician immediately All other safety instructions must also be followed to avoid injuries and accidents Pos 31 10 BA Einlagerung Rundballenpressen Vor der Saisaon Fortima 35 mod_1256135568894_78 doc 326871 Before placing the machine in service again trigger a tying or wrapping process a...

Page 272: ... Gelenkwelle 35 mod_1256189944290_78 doc 326921 15 3 1 Venting the overload coupling on the PTO shaft KR 0 151 1 1 2 Fig 241 Note After the machine has been idle for long periods of time the linings of the overload coupling 1 may adhere to friction surfaces Vent the overload coupling before use To vent loosen the screws 1 crosswise Turn the PTO shaft around once manually Tighten bolts 1 crosswise ...

Page 273: ...ries or damage to the machine Switch off the tractor engine and remove the ignition key then tighten the flywheel brake Secure the machine and tractor against rolling Switch off the PTO and disengage it If the tailgate is open secure it against lowering by switching the shut off valve After the repair maintenance cleaning work or technical modifications are completed mount all protective covers an...

Page 274: ...te The wrapping material tears in the middle with barrel shaped bales The bale chamber is unevenly filled Drive through the swath on alternating sides Number of wraps is too low Increase the number of wraps Net brake is too tight Loosen the net brake The net spreader is too aggressive Adjust the spreader The floor conveyor switches too late Change the switching time The bale is conically shaped Th...

Page 275: ...er Net is not hanging far enough in the channel Loosen net brake Maintain speed while tying Net sticks to the rubber roller after extended standstill time Reinsert the net after an extended standstill time Net is not cut off neatly Blade bar does not drop down all the way Remove impurities Blunt blades Replace the blades Net does not extend out to the outer edge of the bale Net is not braked corre...

Page 276: ...se Remedy The net does not reach the bale The deflector plate 3 is being pressed upward by crumbly material Mount a screw 1 M8 x 40 with nuts 2 on the right and left of the deflector plate 3 1 2 VP700024 3 Pos 33 7 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 277: ...ructions Pump valve does not close correctly Remove and clean or replace Oil is too thick Replace with recommended oil System contaminated Clean or replace all measuring valves Oil consumption too high Main pipe torn Repair or replace Oil too thin Drive with thicker oil Reduce the pump stroke Machine is dry No pressure Pump not running Repair adjust or replace Main pipe torn Repair or replace Syst...

Page 278: ...518431 16 4 Error messages KRONE operation terminal Beta Pos 33 12 BA Störungen Ursachen und Behebung Rundballenpressen Fehlermeldungen bedienterminal Beta 55 mod_1292242483250_78 doc 518457 The description of the error messages in the display are described in chapter Krone operation terminal Beta Pos 34 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 279: ...hriften 2 F J Hydraulikschaltplan 11 mod_1223527787398_78 doc 147580 17 1 Hydraulic System Circuit Diagrams Pos 37 BA Wartung Rundballenpresse Hydraulikschaltplan Fortima 34 mod_1255600676750_78 doc 324876 15 200 bar 20 bar 8 bar 1500 1800 14 bar T P P VP A 004 P1 T1 P T Fig 242 Pos 38 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 280: ...Appendix 280 Pos 39 Überschriften Überschriften 2 A E Elektroschaltplan 11 mod_1223544391539_78 doc 147914 17 2 Electrical circuit diagram Ende der Stückliste ...

Page 281: ...RUV 1 DQDORJ VHQVRUV VXSSO GLJLWDO VHQVRUV VXSSO DQDORJ VHQVRUV 1 1 LQSXWV RXWSXWV B B B B B B B B B B B B B B B ZV 1 EU 9B6 7 50 JQ 9 7 50 JH 1 RZ JU 1 7 50 UV 1 LJK EO UW 6WLIW XFKVH B B B B B B B B B B B B B B B B B B B B B B B B B B B 54B 54B 54B 54B 54B B B 1 54B 1 54B B67520B 3 0675B 3 0675B 3 0 B 3 0 B B SRVLWLRQ DUQVFKOLWWHQ ELQGLQJ UXQQLQJ WZLQH VWRS EODGH FRQWURO PRWRU SRVLWLRQ EDOH FKDP...

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Page 283: ...PRGXOH 2 FRQQHFWLRQ FRQQHFWLRQ 2 PRGXOH 0 B EODGH 3 0 B 0 B SLFN XS B 0 B EODGH FRQWURO 54B EODGH FRQWURO EODGH SLFN XS E E D E E D B B B E E E E E E D D D D D D 0 B SRVLWLRQ DUQVFKOLWWHQ 54B 0 B 4 WZLQH FRXSOLQJ 3 0 B SRVLWLRQ WZLQH VOHGJH E E B 4 B 4 E 4 E 4 WZLQH FRXSOLQJ 52 7 p HOHFWUR PDJQHWLF FRXSOLQJ VWDQGDUG KHLJKW 9 WZLQH VWRS 0 B WZLQH VWRS 54B D D B E D E D E D E D E D E D 6 57 57 6 57 ...

Page 284: ...uxiliary function AUX 167 B Basic Screen 77 Before the Start of the New Season 271 Bringing up a Menu Level 131 C Central chain lubrication system 219 Checking and maintaining tyres 240 Checking the brake setting 235 Checking the lighting system 65 Chop length 181 Cleaning the tension arm of the rear floor conveyor 256 Commissioning 31 Compressed Air Connections for the Compressed Air Brake 60 Com...

Page 285: ...rs 12 Inserting the Net Roll 206 Install the PTO shaft 58 Installing the terminal into the cabin 70 Intended Use 13 Introduction 11 ISOBUS operation 164 ISOBUS short cut button 71 ISOBUS Terminal CCI 100 69 K KRONE operation terminal Beta 119 L Lifting 227 Loosening the net brake 217 Lubricants 265 Lubricating the PTO shaft 265 Lubrication Chart 267 Lubrication points 266 M Main drive 243 Main men...

Page 286: ... Use 11 Q Quick Fit Device 186 R Re Ordering the Adhesive Safety and Information Labels 30 Roller crop guide 178 S Safety 16 Safety Instructions and Accident Prevention Regulations 18 Safety Instructions on the Machine 22 Safety conscious work practices 17 Selecting the type of tying 215 Sensor B9 B10 Adjusting the bale diameter 102 Setting of the automatic floor conveyor switch off optional 224 S...

Page 287: ... tying twine tying and net wrapping 196 Tying unit 211 Tyres 21 239 U Unauthorised Conversion Modification and Spare Parts Production 22 W Wrapping and Depositing Bales 173 Z Zero position of the cutter 184 191 ...

Page 288: ...abrik Bernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 49 0 59 77 935 0 Fax 49 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent ...

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