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6

 SERVICE 

16 

OPTISWIRL 5080

www.krohne.com

07/2020 - 4008054001 - AD OPTISW5080 Exd Gb-Db en R01

6.1  Maintenance

Maintenance work of a safety-relevant nature within the meaning of explosion protection may 
only be carried out by the manufacturer, his authorised representative or under the supervision 
of authorised inspectors.

Fluids containing abrasive particles and flowing at high rates can cause significant wear to pipes. 
If these conditions exist, check the flowmeter periodically for wear.

If the flow rate signal appears to have a calibration shift or goes to zero, check the flowmeter for 
corrosion or wear.

For systems in hazardous areas, regular checks are required in order to maintain the proper 
condition.

The following checks are recommended:

Check the housing, the cable entries and the feed lines for corrosion and/or damage.

Check the measuring unit and the piping connections for leakage.

Check the measuring unit and the indicator for dust deposits.

Include the flowmeter in the periodic pressure test of the process line.

6.2  Dismantling

Exchanging the built-in equipment

The dismantling and installation is within the responsibility of the operator.

Due to the modular design of the vortex flowmeters, from a safety perspective, the electrical 
equipment built into the signal converter can be replaced with identical spare parts. To do so, 
remove the housing cover. Close the housing cover immediately after the spare parts are 
exchanged. Ensure that the cover seal is tight.

General notes

Only identical parts or components from the manufacturer may be used.

If replacing parts, do not use parts made of other materials or parts that in any other way change 
the device as described in the model code on the nameplate.

The device must be de-energised, if it is absolutely necessary to open the flameproof enclosure 
or the dustproof electronics compartment in the presence of a potentially explosive atmosphere.

Before connecting or disconnecting the electrical connection cables of the device, make sure 
that all cables leading to the signal converter are isolated from the ground of the hazardous 
area.

Process fluid

If process containing parts which need to be disassembled:

1. Make sure that process fluid is not under pressure or at high temperature.
2. Take proper precautions concerning leakage or spillage of any toxic or otherwise dangerous 

fluid. Follow any material safety data sheet (MSDS) recommendations.

Summary of Contents for OPTISWIRL 5080

Page 1: ...2 D Equipment protection level Equipment protection level Equipment protection level Equipment protection level Ga Gb and Db OPTISWIRL 5080 OPTISWIRL 5080 OPTISWIRL 5080 OPTISWIRL 5080 Supplementary...

Page 2: ...evice description 5 2 2 Marking 5 2 3 Safety specifications 7 2 4 Flammable products 7 2 5 Ambient temperature temperature classes 8 2 6 Electrical data 10 3 Installation 11 3 1 Mounting 11 3 2 Specia...

Page 3: ...tion contains only the data relevant to explosion protection The technical details given in the manual for the non explosion protected versions remain unchanged unless they will be excluded or replace...

Page 4: ...vice which have been listed in these instructions If needed the IEC certificate can be downloaded from the manufacturer s website 1 4 Safety instructions If these instructions are not followed there i...

Page 5: ...2 1 Example of a nameplate for the compact version 1 Model number and serial number 2 Marking according to the notified body 3 Note for disposal 4 Manufacturer logo 5 IP rating for enclosure 6 Manufa...

Page 6: ...intrinsic safety Do not open when energized Failure to follow these instructions can result in death or serious injury 47058 DUISBURG GERMANY ST S N ORIGIN SUPPLY MWP 100 F 38 C MAX AMB TEMP 176 F 80...

Page 7: ...on level EPL remote flow sensor Ga Ex marking remote flow sensor Ex ia IIC T4 Ga Equipment protection by flameproof enclosure Equipment protection by flameproof enclosure Equipment protection by flame...

Page 8: ...mbient temperature range Insulation must be limited to the piping Unobstructed ventilation of the signal converter and the remote flow sensor connection box must be ensured Temperature class Permissib...

Page 9: ...e operator has to ensure the temperature limit by temperature measurements at the housing reference point For high temperature applications positioning the electronics housing to the side or bottom an...

Page 10: ...must be disconnected to shorten the cable run the cable through conduit or for some other reason you must disconnect the cable at the sensor junction box end You cannot disconnect the cable at the si...

Page 11: ...is clearly visible it can be operated from a location with secure footing Important notes for mounting Important notes for mounting Important notes for mounting Important notes for mounting Ensure ar...

Page 12: ...s with a tensile strength of at least 240 N mm Devices marked as category 1 G or EPL Ga Devices marked as category 1 G or EPL Ga Devices marked as category 1 G or EPL Ga Devices marked as category 1 G...

Page 13: ...screwed in it must form a flameproof joint with the housing with a minimum thread length of 8 mm A suitable mechanical stopping box must be provided in accordance with installation requirements The c...

Page 14: ...round test voltage 500 VAC or 707 VDC between terminal and earth ground terminal 4 4 Grounding Equipotential bonding Vortex flowmeter must be connected to the equipotential bonding system of the hazar...

Page 15: ...y only be operated if the equipment parts necessary for safety are effective in the long run and are not rendered inoperable during operation In case of operation with flammable products the measuring...

Page 16: ...llation is within the responsibility of the operator Due to the modular design of the vortex flowmeters from a safety perspective the electrical equipment built into the signal converter can be replac...

Page 17: ...erve the information above Also ensure that all process connections and the pipeline are depressurised and free of product Where environmentally critical products are concerned carefully decontaminate...

Page 18: ...7 NOTES 18 OPTISWIRL 5080 www krohne com 07 2020 4008054001 AD OPTISW5080 Exd Gb Db en R01...

Page 19: ...NOTES 7 19 OPTISWIRL 5080 www krohne com 07 2020 4008054001 AD OPTISW5080 Exd Gb Db en R01...

Page 20: ...ces Head Office KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany Tel 49 203 301 0 Fax 49 203 301 10389 info krohne com KROHNE 07 2020 4008054001 AD OPTISW5080 Exd Gb Db en R01 Subjec...

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