background image

R

2.

Safety Guidelines

Do not operate this machine without the acrylic top positioned correctly 
and secured with the two provided lock-down screws.  Running the 
machine without the top in place and properly secured increases your 
chance of injury and is not recommended under any circumstance.  Make 
sure all power sources have been disconnected from this machine before 
removing the acrylic top.

ATTENTION! - PLEASE READ BEFORE USE!

Note: The following is updated information for users of the Foreman Pneumatic machines. Please read 
and follow the directions in order for your new machines to work and function correctly. 

Grease Zerk 

(DB55 ONLY)

NOTE: Grease zerk is provided so you can grease the front part of the drill (Planetary Gear). Insert  zerk in 

grease gun, with Extreme Pressure Moly-Graph Multi-Purpose Grease., grease gear with a couple of pumps 

MONTHLY. 

If you can’t get to your grease zerk, please follow the instructions below.

Grease Zerk 

fi

 tting

included with machine.

Insert the Grease Zerk fitting 

here on the motor.

Removing Clevis and Cotter Pin 

from the Connecting Rod.

High Flow Air Fitting 

(DB55 ONLY)

It is very important to make sure you use the high fl ow fi tting provided with your machine, this fi tting is necessary to get the 
correct volume of air to the machine for use. It is also important not to restrict air fl ow anywhere else coming to the machine. 
To make sure you are getting the maximum amount of air to the machine, we don’t recommend using a hose extension.

 1.

 Disconnect the machine from the air supply.

 2.

 Remove the Black Acrylic Top to gain access to the inside of the machine.

 3.

 Disconnect the air supply line from the Air Motor by pushing in the collar on  

       the inlet fitting of the Air Motor and simultaneously pull out the tubing.

 4.

 Lift the Tool Plate as it pivots on the hinges till the Safety Latch 

       engages to hold the Tool Plate in position.

 5.

 Remove the Clevis and Cotter Pin from the Connecting Rod to 

       disconnect the Connecting Rod from the Drill Motor Mounting Block.

 6.

 Remove the Drill Motor and Motor Mount assembly and grease it.

      

NOTE:

  Now is a good time to clean and lubricate the Guide Rods 

       according to the “MAINTENANCE” section of this manual.

 7.

 Re-install the Drill Motor and Motor Mount assembly on the Guide Rods.

 8.

 Connect the Clevis and Cotter Pin through the Connecting Rod 

         and Drill Motor Mounting Block.

 9.

 Lift the Tool Plate to disengage the Safety Latch and lower the Tool Plate

         into position.

 10.

 Make sure the air supply line for the Air Motor is free of debris

         then connect the air supply line to the Air Motor by pushing in the 

         tubing until it seats in the inlet fitting of the Air Motor.

 11.

 Place the Black Acrylic Top back on the machine.

WARNING! -  Disconnect all air supply before working on machine.

Acrylic Top Must Be Secured 

(DB55 & DB110)

Summary of Contents for DB110

Page 1: ...R R FOREMAN INSTRUCTIONAL MANUAL DB55 Pneumatic DB110 Electric Models Electric Foreman Item DB110 Item DB55 Pneumatic Foreman Patents pending 6 2010 DB5305 Rev C ...

Page 2: ...ttention As with all machinery there are certain hazards involved with operation and use of the machine Using the machine with respect and caution will considerably lessen the possibility of personal injury However if normal safety precautions are overlooked or ignored personal injury to the operator may result This machine was designed for specific applications only Kreg strongly recommends that ...

Page 3: ... important not to restrict air flow anywhere else coming to the machine To make sure you are getting the maximum amount of air to the machine we don t recommend using a hose extension 1 Disconnect the machine from the air supply 2 Remove the Black Acrylic Top to gain access to the inside of the machine 3 Disconnect the air supply line from the Air Motor by pushing in the collar on the inlet fittin...

Page 4: ...ckbacks occur when the workpiece binds up while being drilled causing it to twist jump and possibly become airborne To avoid kickbacks and potential injury always use sharp drill bits keep the machine aligned and maintained properly and adequately secure support the workpiece Turn machine off before adjusting Never adjust the fence swing stop clamping cylinder depth stop drill bit or any other par...

Page 5: ...it will operate properly and perform as intended Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced as soon as possible preceding any additional use Do not use the machine if you are not qualified to make these sorts of assessments...

Page 6: ...orets bien aiguisés entretenez bien la machine et maintenez son alignement et fixez ou supportez bien la pièce Éteignez la machine avant d effectuer des ajustements N ajustez jamais le guide le dispositif anti oscillation le cylin dre de serrage la butée de profondeur de mortaise le foret ou tout autre élément de la machine pendant qu elle est en marche Attendez l arrêt complet de la machine Assur...

Page 7: ... garantir que la machine fonctionnera convenablement Vérifiez l alignement des pièces mobiles le montage et s il y a des pièces mobiles grippées ou des pièces brisées ainsi que toutes les autres conditions pouvant influencer son fonctionnement Un dispositif de sécurité ou toute autre pièce endommagée doit être réparée ou remplacée convenablement dès que possible avant tout autre usage N utilisez p...

Page 8: ...Tower Fig 3B 4B To attach the Mechanical Clamping Tower a bolt must be secured that is located on the underside of the machine This operation may be performed with the machine placed on its side on a workbench to more easily reach the bolt Refer to figure 3B and 4B for assembly Location of the bolt is the same for electric and pneumatic models 1 Remove all packing material from the Mechanical Clam...

Page 9: ...on its side on a workbench to more easily reach the bolt Refer to figure 3B and 4B for assembly Location of the bolt is the same for electric and pneumatic models 1 Remove all packing material from the Pneumatic Clamping Tower prior to attaching the Tower to the Fence The Air Cylinder is connected to the machine via the small diameter air supply line be careful not to twist or disconnect the air s...

Page 10: ...inely remove waste material from inside the cabinet or mount the machine above an open stand that will not allow the waste material to accumulate 2 Lubricate Guide Rods Periodically service the Guide Rods with a dry film lubricant like Dri Tool Lubricant from Empire Manufacturing A dry film lubricant will not collect wood chips and dust and will extend the life of the Bearings and the Guide Rods S...

Page 11: ...nt thicknesses When adjusting the Fence make sure that the Fence remains perpendicular to the Guide Plate A Reference Scale has been provided to approximate the fence setting for 1 2 3 4 and 1 1 2 thick material These correspond to the A B and C lines on the Reference Scale Step 1 Loosen the 2 Socket head Cap Screws contained below the surface of the Fence as shown in fig 6A Step 2 Align the Fence...

Page 12: ...the Handle until the Drill Bit pilot point is slightly away from the Fence 5 Adjust the Depth Stop Adjusting Screw till the Head contacts the Motor Mount 6 Tighten the Lock Nut to lock the Depth Stop Adjusting Screw in position 7 Place the Black Acrylic Top back on the machine Adjusting the Clamping Pad Height Fig 7B The Clamping Pad can be adjusted for material of different thicknesses The factor...

Page 13: ...rical supply you can be certain the Drill Bit will not accidentally engage while you are performing this adjustment 1 Disconnect the machine from the electrical supply 2 Remove the Black Acrylic Top to gain access to the inside of the machine 3 Lift the Tool Plate as it pivots on the hinges till the Safety Latch engages to hold the Tool Plate in position 4 Remove the Clevis and Cotter Pin from the...

Page 14: ...ill Motor An Automatic Oil Lubricator is installed on the Pneumatic FOREMAN and set to perform correctly at the factory See the ADJUSTMENTS section Adjusting the Automatic Oil Lubricator for more information 2 Lubricate Guide Rods Periodically service the Guide Rods with a dry film lubricant like Dri Tool Lubricant from Empire Manufacturing A dry film lubricant will not collect wood chips and dust...

Page 15: ...ure that the Fence remains perpendicular to the Guide Plate A Reference Scale has been provided to approximate the fence setting for 1 2 3 4 and 1 1 2 thick material These correspond to the A B and C lines on the Reference Scale Step 1 Loosen the 2 Socket head Cap Screws contained below the surface of the Fence as shown in fig 10A Step 2 Align the Fence perpendicular to the Guide Plate for the set...

Page 16: ...ylic Top back on the machine Adjusting the Clamping Cylinder Height Fig 11B The Clamping Cylinder can be adjusted for material of different thicknesses The factory setting will clamp materials of approximate thicknesses between 1 2 and 3 4 For materials thicker than 7 8 the Clamping Cylinder will need to be moved upward to allow the material to locate below the Clamp Pad Before adjusting the Clamp...

Page 17: ...ved to the operating position unless the machine is DISCONNECTED from the AIR SUPPLY 1 Disconnect the machine from the air supply 2 Remove the Black Acrylic Top to gain access to the inside of the machine 3 Disconnect the air supply line from the Air Motor by pushing in the collar on the inlet fitting of the Air Motor and simultaneously pull out the tubing 4 Lift the Tool Plate as it pivots on the...

Page 18: ... the distributor from which the FOREMAN Pocket Hole Boring Machine was purchased or you may contact Kreg Tool Company directly Proof of purchase will be required before remedy will be provided under the terms of this warranty Kreg Tool Company assumes no responsibility for products which are returned without prior authorization Kreg Tool Company s obligations under this warranty shall be exclusive...

Page 19: ...R Notes 18 ...

Page 20: ...R Notes Kreg Tool Company 201 Campus Drive Huxley IA 50124 800 447 8638 www kregtool com R ...

Reviews: