Kozy-World GLD2460R User Instruction Download Page 28

28

CARE AND MAINTENANCE

CLEANING BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE

We recommend that you clean the unit every three months or after 2,500 hours of operation. 

We also recommend that you keep the burner tube and pilot assembly clean and free of dust 

and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. 

You can use a vacuum cleaner in the blow position. If using compressed air in a can, please 

follow the directions on the can. If you don't follow directions on the can, you could damage the 

pilot assembly.

1. Shut off the unit, including the pilot. Allow the 

    unit to cool for at least thirty minutes. 

2. Inspect burner, pilot, and primary air inlet    

    holes on injector holder for dust and dirt 

    (see Fig. 48). 

3. Blow air through the ports/slots and holes 

    in the burner.

4. Check the injector holder located at the end 

    of the burner tube again. Remove any large 

    particles of dust, dirt, lint, or pet hair with a    

    soft cloth or vacuum cleaner nozzle.

5. Blow air into the primary air holes on the injector holder.

6. In case any large clumps of dust have now been pushed into the burner. Repeat steps 3 

    and 4. Clean the pilot assembly also. 

 

WARNING

: Failure to keep primary air openings of burners clean may result in sooting and 

      property damage. 

 CAUTION

: You must keep control areas, burner, and circulating air passageways of heater 

      clean. Inspect these areas of heater before each use. Have heater inspected yearly by a 

      qualified service person. Heater may need more frequent cleaning due to excessive lint 

      from carpeting, bedding material, pet hair, etc.

The primary air inlet holes allow the proper amount of air to mix with the gas. This provides a 

clean burning flame. Keep these holes clear of dust, dirt and lint. Clean these air inlet holes 

prior to each heating season. Blocked air holes will create soot. We recommend that you clean 

the unit every 2,500 hours of operation or every three months.

MAIN BURNER

Periodically inspect all burner flame holes with the heater running. All slotted burner flame 

holes should be open with yellow flame present. All round burner flame holes should be open 

with a small blue flame present. Some burner flame holes may become blocked by debris or 

rust, with no flame present. If so, turn off heater and let cool, either remove blockage or replace 

burner. Blocked burner flame holes will create soot.

Fig. 48 - Injector holder on

Injector

Primary Air

Inlet Holes

Burner 

tube

Injector

Primary Air

Inlet Holes

Burner 

tube

Summary of Contents for GLD2460R

Page 1: ...iance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach you...

Page 2: ...ance IMPORTANT Read instructions and warnings carefully before starting installation Failure to follow these instructions may result in a possible fire hazard and will void the warranty PRODUCT SPECIF...

Page 3: ...s may be present even though no odor exists Make certain you read and understand all warnings Keep this manual for reference It is your guide to operating this heater safely WARNING Any change to this...

Page 4: ...lways operate heater with glass doors fully open 6 This log heater is designed to be smokeless If logs ever appear to be smoking turn off heater and call a qualified service technician Note During ini...

Page 5: ...s complied with all the requirement of the authority having jurisdiction 12 Do not use heater if any part has been underwater Immediately call a qualified service technician to inspect the room heater...

Page 6: ...a copy of 527 CMR 30 upon sale of the unit In the State of Massachusetts unvented propane or natural gas fired space heaters shall be prohibited in bedrooms and bathrooms In the State of Massachusetts...

Page 7: ...ore beginning assembly or operation of the product make sure all parts are present Compare parts with package contents list If any part is missing or damaged do not attempt to assemble install or oper...

Page 8: ...Tight Construction The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation However in buildings of unusually tight construction you must provide additio...

Page 9: ...as heater logs __________BTU hr Gas water heater 30 000 BTU hr Other gas appliances ____BTU hr Vent free heater 26 000 BTU hr Total ____BTU hr Total 56 000 BTU hr Do not include direct vent gas applia...

Page 10: ...or Combustion and Ventilation for required size of ventilation grills or ducts IMPORTANT Do not provide openings for inlet or outlet air into attic if attic has a thermostat controlled power vent Heat...

Page 11: ...tilation air may cause mildew to form from too much moisture See Air for Combustion and Ventilation pages 8 through 10 WARNING Before installing in a solid flue burning firebox the chimney flue and fi...

Page 12: ...MUM NONCOMBUSTIBLE MATERIAL CLEARANCE If Not Using Mantel You must have noncombustible material s above the fireplace opening Noncombustible materials such as slate marble tile etc must be at least 1...

Page 13: ...between mantel shelf and top of fireplace opening a hood is not necessary see Fig 5 Noncombustible Material Distance Requirements for Safe Installation 8 in or more Noncombustible material okay Less...

Page 14: ...the flue damper open only Raise the mantel to an acceptable height FLOOR CLEARANCES a If installing appliance on floor level you must maintain the minimum distance of 14 in to combustibles see Fig 7...

Page 15: ...vented operation If reasons number 1 or 2 above apply to you you must permanently open chimney flue damper You must install the damper clamp accessory not provided This will ensure vented operation se...

Page 16: ...Connect approved flexible gas hose to gas regulator of heater see Fig 11 Note Never apply pipe sealant to flare fitting threads 2 Locate masonry screws in hardware package 3 Position heater base assem...

Page 17: ...e Apply pipe joint sealant lightly to male threads This will prevent excess sealant from going into pipe Excess sealant in pipe could result in clogged heater valves CAUTION Use only a new black iron...

Page 18: ...e the width of a quarter and turn knob clockwise until the knob locks into the NG position see Fig 15 3 Remove steel or metal hex plug with wrench provided from natural gas inlet of regulator and inst...

Page 19: ...eaks immediately 6 Reconnect heater and equipment shutoff valve to gas supply Check reconnected fittings for leaks Test Pressures Equal To or Less Than 1 2 PSIG 3 5 kPa 1 Close equipment shutoff valve...

Page 20: ...ig 19 Installing Log 3 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or pers...

Page 21: ...wired to the valve place receiver to the side of the log set See Fig 27 Fig 25 Fig 26 Fig 27 Black Wire Red Wire Batteries are included Remove batteries when depleted Install replace the batteries acc...

Page 22: ...is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately cal...

Page 23: ...low the thermocouple to warm up and to allow air to bleed from the gas system Release the control knob Note If the pilot goes out repeat steps 7 8 9 and 10 6 Push in the control knob slightly and turn...

Page 24: ...t to off position Manually operated solenoid OFF MODE Changes unit from manual mode to thermo mode SET Sets temperature in thermo mode LCD Liquid Crystal Display 1 DISPLAY Indicates CURRENT room tempe...

Page 25: ...he SET key until the desired set temperature is reached By pressing and holding the set key the LCD screen set numbers will increase from 45 to 99 then restart over at 45 2 Next release the SET key Th...

Page 26: ...remote control that was included with your gas logs It is not intended to replace the information in the Owners Manual Please refer to the Owners Manual for detailed information about your appliance...

Page 27: ...ame Pattern with Control Knob Set to High Flame 5 Fig 47 Incorrect Pilot Flame Pattern with Control Knob Set to High Flame 5 BURNER FLAME PATTERN Fig 46 shows a correct burner flame pattern Fig 47 sho...

Page 28: ...Clean the pilot assembly also WARNING Failure to keep primary air openings of burners clean may result in sooting and property damage CAUTION You must keep control areas burner and circulating air pas...

Page 29: ...ow air through the air inlet hole You may blow through a drinking straw if compressed air is not available CABINET Air Passageways Use a vacuum cleaner or pressurized air to clean the cabinet to remov...

Page 30: ...nitor electrode is broken 3 Ignitor electrode is not connected to ignitor cable 4 Ignitor cable is pinched or wet 5 Damaged ignitor cable 6 Bad piezo ignitor 7 Low battery 1 Replace electrode 2 Replac...

Page 31: ...ODS pilot is lit 1 Burner orifice is clogged 2 Burner orifice diameter is too small 3 Inlet gas pressure is too low 1 Burner orifice see Care and Maintenance page 28 or contact customer service 2 Cont...

Page 32: ...duces unwanted odors 1 Heater is burning vapors from paint hair spray glues etc See IMPORTANT statement page 30 2 Gas leak See Warning Statement at the top of page 30 3 Low fuel supply 1 Ventilate roo...

Page 33: ...ZY WORLD PHONE NUMBER 800 776 9425 When contacting your dealer have ready Your name Your address Model and serial numbers of your heater How heater was malfunctioning Type of gas used natural or propa...

Page 34: ...t WYL009 01 1 5 Regulator Bracket WYL007 01D 1 6 Control Case UN3 1 7 Remote Control CON1001TH 1 8 DF Regulator RV83F1 4 9 1 8 1 Regulator Plug PF120820 2 9 Air Shutter Assembly FBB28D11 1 10 Fuel Sel...

Page 35: ...35 GLD2460...

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