kozy heat CHASKA CSK-335S Page 32 Installation And Operation Manual Download | Manualshive

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Summary of Contents for CHASKA CSK-335S

Page 1: ... where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference CHASKA 335S Model CSK 335S Direct Vent Gas Fireplace Insert Tested Listed By O T L US C Portlan...

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Page 3: ...ace is one of the best ways to increase the value of your home and we are proud to offer a network of dealers throughout the country to help make your experience everything you imagine We pride ourselves in being dedicated not only to functionality and reliability but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Ko...

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Page 5: ...ANCES 10 7 0 INSTALLATION 11 7 1 Kozy Heat 816 CL Co Linear Vent System 11 7 2 Fireplace Air Duct Removal 12 7 3 Run Vent System Through Existing Chimney 12 7 4 Vent System Connection 13 8 0 GAS LINE CONNECTION 14 6 1 Gas Conversion 14 6 2 Gas Line Installation 14 9 0 FIREPLACE INSERT SETUP 15 9 1 Glass Frame Assembly 15 9 2 Shroud Installation 15 9 3 CSK 028 Fan Kit Installation 16 9 4 CXL2 500 L...

Page 6: ...noxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 1 2 3 Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance...

Page 7: ... ft 305 m above sea level Refer also to National Fuel Gas Code ANSI Z223 1 NFPA 54 local authorities or codes which have jurisdiction in your area regarding the de rate guidelines Canada When the appliance is installed at elevations above 4 500 ft 1 372 m the certified high altitude rating shall be reduced at the rate of 4 for each additional 1 000 ft 305 m Refer also to CSA B149 1 Natural Gas and...

Page 8: ...1 2 241mm 17 8 48mm TOP FRONT RIGHT LEFT 243 8 619mm 32 813mm 181 8 460mm 23 584mm 333 8 848mm 11 279mm 5 127mm 16 406mm 171 4 438mm 51 8 130mm 91 2 241mm 17 8 48mm TOP FRONT RIGHT LEFT 243 8 619mm 32 813mm 181 8 460mm 23 584mm 333 8 848mm 11 279mm 5 127mm 16 406mm 171 4 438mm 51 8 130mm 91 2 241mm 17 8 48mm Figure 2 1 CSK 335S Dimensions Table 2 5 CSK 335S Part Assembly Overview A Fireplace inser...

Page 9: ...55S Screen Fronts 2 5 Safety Barriers 2 5 1 Safety Barrier Installations 1 Locate the 4 slots on the shroud 2 each side 2 Align the tabs located on the back of the safety barrier with the slots on the shroud 3 Raise the safety barrier slightly into the slots and allow the tabs to lower into position To remove safety screen lift the screen up and out of slots WARNING A barrier designed to reduce th...

Page 10: ... following Factory built solid fuel chimney 7 in 178 mm minimum inside diameter Masonry chimney 6 in x 8 in 152 mm x 203 mm minimum inside diameter Existing chimney height Minimum 12 ft 3 66 m Maximum 50 ft 15 24 m 3 2 3 Determine Length of Existing Chimney 1 Remove and discard existing chimney cap NOTE It is helpful to have two people complete the next step to determine the chimney height 2 Posit...

Page 11: ...tion Clearances Approved vent caps require 12 in 305mm clearance to intersecting walls overhangs or eaves as verified by test WARNING This appliance must not share or be connected to a chimney flue serving a separate solid fuel burning appliance ...

Page 12: ...0 Gas Line Connection on page 15 If the factory built has no gas access hole s provided an access hole 1 1 2 in 37 5mm or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner The access hole must be plugged with non combustible insulation after the gas supply line has been installed Run gas line to the gas fireplace insert through the gas line ho...

Page 13: ...lled in Table 6 1 Appliance Clearances to Combustible Material Fireplace insert to sidewall 12 in 305 mm Fireplace insert bottom to combustible floor in front of appliance 6 in 152 mm Fireplace insert bottom to combustible floor underneath the appliance 0 in 0 mm 6 0 CLEARANCES Figure 6 1 Mantel Projections and Clearances ...

Page 14: ...ead of sealant around the inner edge at the end of the exhaust pipe without collar red marking 5 Slide the exhaust pipe onto corresponding labeled collar B on the termination cap E 6 Secure the exhaust pipe to the termination cap E with the provided 3 self tapping screws Apply additional sealant around joint to ensure a proper seal C1 7 Run vent system IMPORTANT Proper operation of this insert req...

Page 15: ...mney termination cap to the existing chimney Approved Vent Systems Apply a liberal bead of sealant provided around top of existing chimney Set termination cap into position as instructed in installation manual included with chosen vent system Kozy Heat 816 CL Secure termination cap to existing chimney with 2 in 50 mm self tapping screws and anchor straps provided through the pilot holes located on...

Page 16: ...to fireplace See Figure 7 4c Aligned Fireplace Insert 1 Position air duct into channels located at the top of the insert 2 Slide air duct forward until seated See Figure 7 5 Seated Air Duct 3 Secure air duct to insert front with 2 1 2 in 25 mm sheet metals screws included in the components packet See Figure 7 6 Secured Air Duct Verify vent connection is secured to appliance 4 If necessary level th...

Page 17: ...bstituting for these components please consult local codes for compliance If installing this insert into minimum opening dimensions the gas line may need to be run after placement due to space limitations Refer to 3 1 1 Existing Fireplace Opening Specifications on page 7 This fireplace is equipped with a 3 8 10 mm x 18 457 mm long flexible gas connector and manual shut off valve Run gas line into ...

Page 18: ...oval and Installation 2 Pull the spring loaded latches out and down to release the bottom of the glass frame assembly 3 Lift glass frame assembly up and off of the 2 tabs located at the top of the firebox Figure 9 1 Glass Frame Assembly Removal and Installation 9 1 Glass Frame Assembly 9 1 1 Remove Glass Frame Assembly 9 1 2 Install Glass Frame Assembly 9 2 Shroud Installation For shrouds CK34 274...

Page 19: ...eed control ON by turning knob clockwise past the click this is the highest setting 6 Reinstall all components previously removed IMPORTANT This fan will not operate unless speed control has been turned ON and sufficient heat has been applied to temperature control switch The fan will turn ON and OFF automatically as fireplace heats and cools Adjust fan to desired speed while it is running WARNING...

Page 20: ...re 9 5 2 Align the two 2 holes in the bottom of log 1CX with the two 2 mounting pins at the back of the burner Push the log down onto the pins to seat See Figure 9 6 3 Align the holes on the bottom of logs 3CX and 4CX with the mounting pins on burner Push the logs down onto the pins to seat See Figure 9 6 4 Align logs 5CX and 6CX with the notches on logs 1CX and 3CX See Figure 9 7 5 Align log 7CX ...

Page 21: ...THE BOTTOM OF THE FIREBOX 2 Secure the control board with screws previously removed 3 Reinstall secondary burner heat shield by placing it on top of the control board 4 Reinstall burner heat shield Position the cut out over pilot assembly and burner orifice centering from side to side and as far back as possible 5 Reinstall log set 6 Reconnect the gas line flex tube to the manual shut off valve 7 ...

Page 22: ...ired a thermostat a wall switch or a remote control assembly may be installed to enable on off control of the main burner Only one of these components may be installed Follow instructions included with the component Figure 10 1 Rocker Switch Wire Locations It is optional to disable the rocker switch operation of the main burner by disconnecting the rocker switch wires from the back of the gas valv...

Page 23: ...ecommended if there are at risk individuals in the house To restrict access to a fireplace or stove install an adjustable safety gate to keep toddler young children and other at risk individuals out of the room and away from hot surfaces OPERATING INSTRUCTIONS 1 STOP Read all safety information above on this page 2 If applicable Set the thermostat to lowest setting 3 Turn off all electric power to...

Page 24: ...pressure 4 Press the rocker switch to OFF 5 Turn the gas control knob to OFF 6 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 7 Relight pilot and turn the gas control knob to ON Reattach manometer to the inlet pressure tap A to verify the tap is completely sealed Manometer should read no pressure 1 Light pilot 2 Loosen mani...

Page 25: ... mm OPEN 12 2 2 Venturi Adjustment Figure 12 2 Correct Burner and Pilot Flame Appearance Ideal Lazy yellow flames 1 Remove the safety barrier and glass frame assembly 2 Remove log set 3 Remover burner assembly 4 Loosen burner venturi screw and make the adjustment then retighten screw 5 Re install burner making sure venturi is positioned over burner orifice Re install burner venturi housing 6 Reins...

Page 26: ...ermocouple connection at gas valve is full inserted and tight hand tight plus 1 4 turn Thermocouple reading below 15 millivolts Disconnect the thermocouple from valve Place one millivolt meter lead wire on the end of the thermocouple and the other millivolt meter lead wire on the thermocouple s copper wire Start the pilot while holding the gas valve control knob in If the millivolt reading is less...

Page 27: ...perature sealant especially around the intake duct Pilot and burner extinguish in while in operation No LP gas in tank Check LP propane tank Refill if necessary Incorrect glass frame assembly installation Refer to 9 1 Glass Frame Assembly on page 14 Defective thermopile or thermocouple Check thermopile and thermocouple for proper millivolts Incorrect vent cap installation Adjust if necessary Vent ...

Page 28: ...cuum The bearings are sealed and require no oiling 14 3 Vent System NOTE If the vent air intake system is disassembled for any reason reinstall per instructions provided with installation Refer to section 5 6 on page 12 Performed by Frequency Action Qualified Service Agency Annually Examination of the vent system is required The flow of combustion and ventilation air must not be obstructed ATTENTI...

Page 29: ...roperly intact and not damaged Replace the glass and the frame assembly 700 006T as necessary Only Hussong Mfg Co Inc will supply the replacement of glass assembly as a complete unit Do not substitute materials CAUTION Do not operate appliance with the glass frame assembly removed cracked or broken Use protective gloves to handle any broken or damaged glass assembly components WARNING Avoid striki...

Page 30: ... CK34 BSF Beveled Screen Front CK34 CXF Convex Screen Front CK34 PSF Prairie Screen Front CK34 RSF Rectangular Screen Front CK34A MSF Arched Mission Screen Front CK34A PSF Arched Prairie Screen Front CK34A SF Arched Screen Front CK34A FPDSF Arched Full Prairie Door Screen Front CONTROL BOARD AND PARTS CXL 770A Natural Gas Millivolt Control Board 700 094 Natural Gas Pilot Orifice CXL 771A LP Gas Mi...

Page 31: ...lity connected with the unit It is expressly agreed and understood that this warranty is Hussong Manufacturing Co Inc s sole obligation and purchaser s exclusive remedy for defective fireplace equipment Hussong Manufacturing Co Inc shall not be liable for any consequential incidental or contingent damages whatsoever The foregoing warranty is exclusive and in lieu of all other expressed warranties ...

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Page 33: ...ehalf any additional obligation of liability connected with the unit Hussong Manufacturing Co Inc may fully discharge all obligations with respect to this Lifetime Warranty by refunding the wholesale price of the defective component s It is expressly agreed and understood that this Lifetime Warranty is Hussong Manufacturing Co Inc s sole obligation and original purchaser s exclusive remedy for def...

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