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2.  Corrective Actions

BEFORE PERFORMING ANY SERVICE, MAKE SURE THE HEATER IS COLD

AND UNPLUGGED. 

 We strongly recommend using qualified service people.

2.1  Proof Of Flame Failure

a.  Verify that there is sufficient fuel in the hopper and that the heater has run

for long enough to fill the auger tube. (See “Starting (lighting) your Heater
for the First Time” section)

b.  Verify that the auger has not jammed.  Occasionally, fuel can become

lodged in the auger and prevent the augers proper operation.  Open one
of the side panels and grasp the auger motor.  Move the auger motor back
and forth.  It may be difficult to move at first but should move relatively
freely.  If it will not move, empty the hopper and look for foreign objects
in the auger.

c.  Verify that the auger motor is working.  Plug the heater in.  Without

lighting a fire, start the heater.  Verify that the white plastic fan on the
auger motor is turning.  If it does not turn, check for power at the auger
motor and replace the auger motor as necessary.  Remember to unplug the
heater before attempting any service.

d.  Verify that the auger is properly secured to the motor.  Empty the hopper

and locate the auger bolt (approximately 1/4” square heat) on the auger.
Remove the bolt and make sure the hole is aligned with the flat portion of
the auger motor shaft.  Reinstall the bolt and tighten.

e.  If none of the above resolve your problem, contact your 

local 

KOZI

dealer.

2.2  Pressure Switch Failure

a.  Verify that the heater is clean.  Clean all venting and exhaust passages in

the stove.  Refer to “Maintenance” section for more information on
cleaning your heater.

b.  Verify that the pressure switch tube is not cracked or loose.  Replace as

required.  Also verify that the pressure port on the stove is clean.

c.  Verify that the exhaust fan is in good working condition.  Without lighting

a fire, start the heater.  You should hear the exhaust fan start and come to
full speed relatively quickly.  If the exhaust fan is not working or is slow
to start, check for power at the exhaust fan and replace the exhaust fan as
necessary.  Remember to unplug the heater before attempting any service.

d.  Verify that the pressure switch is working properly.  Apply a slight

vacuum to the pressure switch tube.  The pressure switch should “click”.
Replace as necessary.  Note:  Pressure Switches rarely fail.

e.  If none of the above resolve your problem, contact your local 

KOZI

dealer.

2.3  Manual Reset Thermal Disk Failure

This device is a safety device and should not be reset unless the cause of the problem is
found and repaired.  Typical causes are power failures while the heater is running and
circulation fan failure.

Summary of Contents for Tradition A1108

Page 1: ...ty damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Save this manual for future reference Lithoid in...

Page 2: ...Page 2 THIS PAGE HAS BEEN INTENTIONALLYLEFTBLANK...

Page 3: ...Page 3 CAUTION Stove has moving parts Disconnect power before servicing...

Page 4: ...uirements 16 III OPERATION 17 1 General overview 17 2 Safety features 18 3 Electric Igniter 18 4 MX2TM Control 18 4 1 Basic Description 18 4 2 AUTO HIGH LOW MANUAL Switch 18 4 3 ON OFF Button 19 4 4 H...

Page 5: ...arding restrictions or installation requirements All installations must comply with local building codes 6 This heater requires a floor protector beneath the heater and extending a minimum of 6 inches...

Page 6: ...ghly recommended and is mandatory in mobile home installations Connect the air intake of the heater to the exterior of the building with a noncombustible metal pipe with a minimum diameter of 2 inches...

Page 7: ...acturer supplier has their individual clearances which must also be respected Figure 2 Sidewall Clearances Figure 1 KOZI Cast Iron Stove noncombustible floor protector Figure 3 Alcove Clearances 6 150...

Page 8: ...area If this is not possible a provision must be made to pull the heater out for service Dimension Description Previa A Unit to side w all or side facing 5 125 mm B Unit to back w all 1 25 mm C Corner...

Page 9: ...s can ONLY be reduced by means approved by local building or fire officials in your area 3 A safety certification label has been attached to the back of the heater A sample label is shown here to help...

Page 10: ...ng the proper fuel If you find your fuel has too much fines and saw dust the fuel may be screened before use DO NOT USE WET PELLETS under any circumstance Longer fuel may cause bridging of the auger a...

Page 11: ...scribe some typical installations Variations of these are possible Common sense safety and compliance with local codes must be respected in any variation Figure 9 Free standing through the wall and th...

Page 12: ...elbows long horizontal and or vertical runs may add too much resistance to air flow and may create burn problems The use of 4 inch venting in these types of installations will reduce the possibility o...

Page 13: ...ecuring all vent pipe joints The venting of this heater is not allowed to pass through any closets concealed spaces floors ceilings or attic spaces If the venting must go through a wall or combustible...

Page 14: ...t pipe must incorporates a minimum 3 vertical section immediately adjoining the heater It is highly recom mended that the total exhaust vertical rise be longer than the total horizontal run and that t...

Page 15: ...CLEARANCES SPECIFIED BY THE VENT MANUFACTURER Figure 12 Mobile home installation through wall interior rise Figure 13 Mobile home installation through wall exterior rise Figure 14 Mobile home installa...

Page 16: ...lations MUST use combustion air from the outside This heater must be connected to the exterior of the mobile home using a noncombustible metal pipe with a minimum 2 inch 50 mm diameter APR Industries...

Page 17: ...h heat for your room The feed system uses an auger to feed the pellet fuel into the burn pot The combustion system provides the air for the fuel to burn and pushes the smoke outside through the vent p...

Page 18: ...ter is right for you 4 MX2 MX2 MX2 MX2 MX2TM Control 4 1 Basic Description The MX2TM control is a digital control that uses a computer to control the operation of your heater You should be familiar wi...

Page 19: ...d to any external switch Thermostat 4 3 ON OFF Button This button allows you to turn the stove on and off Once pressed the stove will go through a start up sequence and the ON OFF light will blink Dur...

Page 20: ...t level for that desired HEAT SELECT setting 4 7 TRIM Button This button is used to compensate for fuel variations at the lowest heat level only With the heater at the lowest heat level 1 pressing thi...

Page 21: ...uger tube is empty It needs to be filled before the heater can be operated properly 2 Press the ON OFF button The ON OFF light and the AUGER light should begin to blink The motors should also begin to...

Page 22: ...ll cause the feed system to stop the AUGER light will stop blinking and the flame should die out within 5 minutes The exhaust fan and circulation fan will continue to run until you heater is cold appr...

Page 23: ...e chemicals can damage both the paint and labels on the heater Before each heating season 1 Clean the venting system It is imperative that you check the venting system for any blockages after any prol...

Page 24: ...HEAT SHIELD BACK HEAT SHIELD Figure 20 Exhaust fan assembly 4 Inspect the condition of the door gasket periodically and replace it as necessary It is important to make sure the door gaskets are in goo...

Page 25: ...securing the right side cover panel to the stove Figure 22 Oil ports on a circulation fan BOLTS SCREWS 6 Perform weekly maintenance Weekly or more frequently if needed 1 Pull and push the heat exchan...

Page 26: ...lid Figure 24 Burn pot stand assembly 5 Using the brush clean the walls and floor of the burn chamber 6 To remove ashes in the burn chamber area you will need to remove the ash tray Turn the 2 coil h...

Page 27: ...irty DO NOT clean the glass when the door is hot Cleaning the glass will allow you to see the flame and how it is burning This is very important to see if the heater is burning properly or not DO NOT...

Page 28: ...anual reset thermal disk has tripped Reset the manual reset thermal disk Manual reset thermal disk has failed Replace the manual reset thermal disk Exhaust fan thermal disk has failed Replace exhaust...

Page 29: ...the bolt and make sure the hole is aligned with the flat portion of the auger motor shaft Reinstall the bolt and tighten e If none of the above resolve your problem contact your local KOZI dealer 2 2...

Page 30: ...on fan is working properly With the heater plugged in start the heater Press the fan button You should feel air coming from the heat exchanger If not check for power at the fan speed control and repla...

Page 31: ...s air a If your flames are short white if your burn pot looks like a popcorn maker or your fire is always going out push the damper rod in slightly If this does not resolve your problem contact your l...

Page 32: ...DC GREY GREY AUTO MANUAL THERMAL DISK 5 VDC BROWN BROWN T STAT REMOTE 5 VDC MANUAL RESET THERMALDISK 120 VAC ORANGE ORANGE PINK BLUE IGNITER 120 VAC WHITE MOLEX CONNECTOR ONG ONG PINK GREY GREY BRN BL...

Page 33: ...Page 33 2 Stove Cross Section 14 13 15 9 12 11 6...

Page 34: ...Page 34 3 EquipmentCompartment 10 1 2 5 4 6 7 3...

Page 35: ...Page 35 17 16 19 22 23 21 20 18 24...

Page 36: ...et Polygon Shape GKT00209 11 Back Heat Shield BCKSL100 Not Shown Side Heat Shield Left HTSLL100 Not Shown Side Heat Shield Right HTSHR100 12 Top Heat Shield TPHSLCIS 13 Burner Pot BPOT1005 14 Door Gla...

Page 37: ...der Coating Gold Plating Inner Heat Shields Gear Motor Self Igniter and Glass SaverTM Contact Your Dealer for Warranty Information The limited warranty covers defects in the material and poor workmans...

Page 38: ...Page 38 SERIALNUMBER MODELTYPE NOTES...

Page 39: ...Page 39...

Page 40: ...Page 40 www pelletstove ca...

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