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Kortho 814532, Manual

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APPENDIX C   PART LISTS & ILLUSTRATIONS 

  

kortho

   

Hot Quick Coder-D 

H215 AE 

Rev.: 10

 

C-2 

Control Box HQC-D 

 

 
 

814532

Line Part no. Description

Line Part no. Description

1

150007 STICKER DIM: 44X25MM  

16

321704 TOP CONTROLBOX HP/HQC/KW P

2

152765 FILTER-REDUCTION UNIT 1/8 INCH

17

321732 BOTTOM CONTROLBOX HQC

3

152819 REDUCING COUPLING 1/8XM5

18

321758 COUPLING 1/8"

4

152877 HOSE NIPPLE M5X4MM

19

810682 POW ER CORD HQC/HP

5

156517 PRESSURE GAUGE 0-10 BAR 1/8 IN

20

814418 POW ER PCB HQC-D

6

158632 COUPLING NUT PG 9 

21

814504 PCB FRONTPLATE BOX-D  

7

160481 ROUND HEAD COUNTERSUNK SCREW 3X8 ST.  

22

814771 CHASSISPART CONTROLBOX HQC-D

8

160564 3/2 MAGNETIC VALVE  1/8-1,5-24VDC

23

814825 CHASSISPART MAINS VOLTAGE. HQC-D

9

161557 KNEE JOINT 6X1/8"

24

814838 CORD BLUE HQC/HP   

10

164974 PANEL CONTROL BOX HQC/HP

25

814841 CORD BLACK HQC/HP   

11

165002 NAME PLATE CONTROLBOX HQC 

26

814867 EARTH WIRE PCB HQC/HP-D

12

165098 COUPLING UNIT HOSE d=6,4    

27

814879 CONTROLCABLE PCB HQC/HP-D

13

165101 SW ITCH CONTROLBOX HQC/HP-D   

28

14

165139 KNEE JOINT 6XM5

29

15

165142 DIMINISHING COUPLING 1/8X1/8K

30

Part no.:

CONTROL BOX HQC-D

Summary of Contents for 814532

Page 1: ...MANUAL Hot Quick Coder D Edition H215 AE Rev 10 English kortho...

Page 2: ...s Reserved The kortho logo and the bv Korthofah logo are trademarks of Korthofah BV All other brand and product names in this manual are the trademarks or registered trademarks of their respective hol...

Page 3: ...printer Keep this manual on a sensible and safe place for future use Contact Korthofah BV or your local distributor if you have any questions Conventions in this manual The Kortho Hot Quick Coder D sy...

Page 4: ...rious injury or death CAUTION This symbol indicates a potentially hazardous situation which if instructions are not followed may result in minor or moderate injury or damage to property The statements...

Page 5: ...ing cycle The printer can both print while the substrate is running and while it stands still Platen An adjustable metal plate that is placed opposite the print head The print pressure is build up bet...

Page 6: ...2 2 2 3 Coding unit 2 3 2 4 Text holder 2 4 2 5 Mounting support 2 4 3 PROCESS DESCRIPTION 3 1 The printing process 3 1 3 2 User interface 3 1 3 2 1 Control panel 3 1 3 2 2 Indicator icons 3 2 3 2 3...

Page 7: ...6 5 6 3 5 Firmware message 6 5 6 3 6 Set LCD contrast 6 5 6 3 7 Set alarm 6 6 6 3 8 Extended busy optional 6 6 6 3 9 Ready temperature 6 6 6 3 10 Power on 6 7 6 4 User settings 6 8 7 TROUBLESHOOTING 7...

Page 8: ...15 AE Rev 10 viii Appendices Appendix A Specifications A 1 Appendix B Dimensions B 1 Appendix C Part lists illustrations C 1 Appendix D Connections D 1 Appendix E EC Declarations of conformity E 1 App...

Page 9: ...personal protection WARNING Keep your hands away from the text holder the foam roll the heating ring and the preheat unit All these parts are hot Use the removable text holder handle to exchange text...

Page 10: ...r consumption is the sum of the control box and coding unit consumption Refer to section 5 1 All external equipment that is connected to the control box interface must be double insulated to qualify t...

Page 11: ...to the control box triggers the printer to make a print A print is made when the coding unit stamps with the text holder on the substrate During the print process the hotroll will be rotated so the in...

Page 12: ...Control box 1 Control box Hot Quick Coder D 2 Control panel 3 Stop key 4 LCD display 5 Cursor keypad up down left right 6 Start key 7 Test key 8 X4 Cable gland 9 X3 Cable gland 10 X2 Printer connecti...

Page 13: ...otroll 2 Warning sign 3 Print head 4 Text holder 5 Heating ring with hotroll 6 Air supply to control box 7 Power supply to control box 8 Warning sign 9 Mounting block 10 Location serial number label 2...

Page 14: ...int head Fig 2 5 Text holder The characters or clich are made out silicone rubber and on the back they have a special profile which can be pushed into the text holder The hardness of the silicone rubb...

Page 15: ...e hotroll to a defined temperature The print cycle starts with a trigger signal A host machine switch or a photocell which detects the product or special mark on the substrate must generate this trigg...

Page 16: ...inhibit input is set When the inhibit is set the printer will ignore the trigger signal and the test button Optional T icon Indicates that the trigger input is set In RUN mode the print cycle will st...

Page 17: ...up to and including 16 A per phase EN 61000 3 3 1995 EN 61000 3 3 A1 2001 EN 61000 3 3 A2 2005 Electromagnetic compatibility EMC Part 3 3 Limitation of voltage changes voltage fluctuations and flicker...

Page 18: ...to alert the user to read the manual before opening the control box WARNING ALWAYS disconnect the power to the printer before removing any connectors or covers Switch the printer off Remove the plug...

Page 19: ...juries when the printer is operational The text holder will stamp on the platen with pressure this can squeeze body parts with high degree of force CAUTION Keep body parts away from the text holder th...

Page 20: ...SAFETY kortho Hot Quick Coder D H215 AE Rev 10 4 4...

Page 21: ...ctions Electrical diagram Control box I O for the connection options 5 2 Printer adaptation for 115VAC operation The printer is standard fitted with fuses and heating element for 230VAC operation Adap...

Page 22: ...ler Fig 5 4 figure to the left or by moving the printer to the desired position When using an adjustment roller be aware that the substrate contains an amount of prints packages between the print area...

Page 23: ...h interface option suits best with the host machine Open the control box to gain access to the terminal blocks Put an interface cable through one of the cable glands and connect the wires to the prope...

Page 24: ...t holder 5 Place the text holder in the text holder slot 6 Remove the handle from the text holder 7 Push the up arrow The text holder slot will return to his home position and the controle unit will s...

Page 25: ...ext holder slot will return to his home position and the control unit will show the STOP MODE menu CAUTION Placing or removing a hotroll in the heating ring while the print head is in his home positio...

Page 26: ...INSTALLATION kortho Hot Quick Coder D H215 AE Rev 10 5 6...

Page 27: ...e in the print head refer to section 5 5 3 Placing a hotroll 8 Wait at least 15 minutes to heat up the hotroll and print head 9 Proceed with step 14 if the parameters does not have to change 10 Press...

Page 28: ...hotroll cools down while the text holder is pressing it together While removing the text holder the hotroll will stay in his original shape due to which the ink transfer will be optimal 6 2 Printer mo...

Page 29: ...I icon Indicates that the inhibit input is set The printer ignores in this mode the trigger signal Optional T icon Indicates that the trigger input is set in this mode only by a trigger signal P icon...

Page 30: ...t Press button UP ARROW to increase the parameter value DOWN ARROW to decrease the parameter value LEFT ARROW to shift to the PRESET LIST stop mode or the RUN MODE MENU run mode RIGHT ARROW to shift t...

Page 31: ...the SET TIME parameter press the RIGHT ARROW longer than two seconds Fig 6 10 FIRMWARE VERSION message The FIRMWARE VERSION message shows the printer type and current firmware version The current ver...

Page 32: ...MENU and stop printing 6 3 8 Extended busy optional This parameter is only accessible from the SET ALARM parameter Fig 6 13 EXT BUSY parameter The EXT BUSY parameter extends the busy signal refer to...

Page 33: ...he output is set Reminder The busy signal status is displayed as the P icon when the printer is printing Press button UP ARROW to increase the parameter value DOWN ARROW to decrease the parameter valu...

Page 34: ...C SET TIME 5 0 50 0ms Parameter Range 1 2 3 4 SET DELAY 0 00 2 00s SET TEMP 0 165 C SET TIME 5 0 50 0ms Parameter Range SET ALARM OFF 5 C 10 C 15 C EXT BUSY 0 00 2 50s READY TEMP OFF 0 C to 8 C POWER...

Page 35: ...The actual temperature is displayed here represented as C 7 2 Error 002 Occurs only in the stop or run mode 7 2 1 20 C Fig 7 2 ERROR 002 20 C The temperature sensor circuit is short circuited or the P...

Page 36: ...cuit is open circuited the PT1000 sensor is not connected or defect and if an HQC AT heating element coding unit is connected to the control box 7 4 Error 004 Occurs only if the SET ALARM parameter is...

Page 37: ...re change while the heating element is switched on Perhaps the heating element or PT1000 sensor are not connected or defect the fuses F1 F2 are blown or the heating circuit is defect The actual detect...

Page 38: ...TROUBLESHOOTING kortho Hot Quick Coder D H215 AE Rev 10 7 4...

Page 39: ...lich s if necessary The rotation of the hotroll Check the rotation of the Hotroll during the print process in order to optimize the ink distribution If the hotroll doesn t rotate check if the transpor...

Page 40: ...MAINTENANCE kortho Hot Quick Coder D H215 AE Rev 10 8 2...

Page 41: ...ethod must be in accordance with national and local regulations at the time of the disposal The user is responsible for the disposal of 1 The printer at the end of its operational life 2 Packaging 3 U...

Page 42: ...DISMANTLING DISPOSAL kortho Hot Quick Coder D H215 AE Rev 10 9 2...

Page 43: ...H215 AE Rev 10 kortho Hot Quick Coder D A 1 Appendix A Specifications Control box HQC D A 2 Coding unit HQC D A 2...

Page 44: ...ly AC voltage 50 60 Hz V 115 230 Power consumption W 10 Specification units HQC D Weight kg 2 Dimensions including Heigth mm 255 hotrolls and cable Width mm 163 Depth mm 124 Supply Control cable lengt...

Page 45: ...H215 AE Rev 10 kortho Hot Quick Coder D B 1 Appendix B Dimensions Control box HQC D B 2 Coding unit HQC D B 3 Bracket coding unit HQC D B 4...

Page 46: ...APPENDIX B DIMENSIONS kortho Hot Quick Coder D H215 AE Rev 10 B 2 Control box HQC D 0 2 4 6 8 10 BAR 100x kPa...

Page 47: ...APPENDIX B DIMENSIONS H215 AE Rev 10 kortho Hot Quick Coder D B 3 Coding unit HQC D...

Page 48: ...APPENDIX B DIMENSIONS kortho Hot Quick Coder D H215 AE Rev 10 B 4 Bracket coding unit HQC D...

Page 49: ...H215 AE Rev 10 kortho Hot Quick Coder D C 1 Appendix C Part lists illustrations Control Box HQC D C 2 Coding unit HQC D C 4...

Page 50: ...0 814418 POWER PCB HQC D 6 158632 COUPLING NUT PG 9 21 814504 PCB FRONTPLATE BOX D 7 160481 ROUND HEAD COUNTERSUNK SCREW 3X8 ST 22 814771 CHASSISPART CONTROLBOX HQC D 8 160564 3 2 MAGNETIC VALVE 1 8 1...

Page 51: ...10 kortho Hot Quick Coder D C 3 814532 164974 165002 810682 160481 814504 814867 150007 165101 814825 160481 814771 321704 158632 321732 152877 165098 160564 152765 321758 165142 161557 156517 165139...

Page 52: ...C 6 304777 SPINDLE LONG 24 809254 HOUSING HQC 7 304789 SPINDLE SHORT 25 809295 HEATING RING HQC 8 304818 SCREW PRINTING HEAD 26 809419 DRIVING BLOCK HQC 9 304999 SPRING PRINTING HEAD 27 809422 CYLINDE...

Page 53: ...APPENDIX C PART LISTS ILLUSTRATIONS H215 AE Rev 10 kortho Hot Quick Coder D C 5...

Page 54: ...APPENDIX C PART LISTS ILLUSTRATIONS kortho Hot Quick Coder D H215 AE Rev 10 C 6...

Page 55: ...ppendix D Connections Control Box Connectors D 2 Fuses D 2 Power I O board D 3 CPU board D 3 Electrical diagram Control box HQC D D 4 Electrical diagram Control box I O D 5 Trigger settings D 6 I O si...

Page 56: ...wer switch Rocker switch X1 Mains supply 5 ways chassis plug X2 Coding unit 8 ways chassis socket X3 Cable gland input PG9 gland X4 Cable gland output PG9 gland X5 Cable gland Optional Fuses Fuse ID 1...

Page 57: ...APPENDIX D CONNECTIONS H215 AE Rev 10 kortho Hot Quick Coder D D 3 Power I O board CPU board...

Page 58: ...APPENDIX D CONNECTIONS kortho Hot Quick Coder D H215 AE Rev 10 D 4 Electrical diagram Control box HQC D...

Page 59: ...APPENDIX D CONNECTIONS H215 AE Rev 10 kortho Hot Quick Coder D D 5 Electrical diagram Control box I O...

Page 60: ...nt cycle only if the printer is in run mode not busy and the inhibit signal is not present The T icon on the screen indicates that the trigger input is set Inhibit A pulse on this input inhibits the p...

Page 61: ...3 3 1995 A1 2001 A2 2005 Machinery Directive 2006 42 EC EMC Directive 2004 108 EC Low Voltage Directive 2006 95 EC We B V Korthofah Lageweg 39 NL 2222 AG Katwijk ZH The Netherlands declare under own...

Page 62: ...APPENDIX E EC DECLARATIONS OF CONFORMITY kortho Hot Quick Coder D H215 AE Rev 10 E 2...

Page 63: ...H215 AE Rev 10 kortho Hot Quick Coder D F 1 Appendix F Quick reference...

Page 64: ...APPENDIX F QUICK REFERENCE kortho Hot Quick Coder D H215 AE Rev 10 F 2...

Page 65: ...H215 AE Rev 10 kortho Hot Quick Coder D bv korthofah P O box 3040 2220 CA Katwijk The Netherlands...

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