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Korg Digital Mixer ZERO8, Service Manual

Introducing the Korg Digital Mixer ZERO8 - a cutting-edge audio mixing solution for professionals and enthusiasts. Enhance your sonic experience with this powerful console, equipped with advanced features and unmatched versatility. Need assistance? Simply download the free, user-friendly manual from manualshive.com to make the most of this remarkable product.

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Part No.

Category

Part Name

Note

QTY

510450524502 PHONE JACK

LJ-0695 (PHONE JACK P:9MM)

KLM-2709/10/11/15/22/25

12

510450524503 XLR JACK

LX-1602-3 (XLR JACK)

KLM-2709/10/11/15/22/25

2

510474520005 CONNECTOR

B3B-PH-K-S (D)

KLM-2709/10/11/15/22/25

2

510474520010 CONNECTOR

JS-1125-04 (B4B-PH-K-S) (D)

KLM-2709/10/11/15/22/25

1

510474522005 CONNECTOR

302AE-10PGAS003

KLM-2709/10/11/15/22/25

4

510470522518 HARNESS*

HNS-3689 KLM-2709(CN21A)/KLM-2711(CN21B)

KLM-2709/10/11/15/22/25

1

510470522519 HARNESS*

HNS-3690 KLM-2709(CN23A)/KLM-2725(CN23B)

KLM-2709/10/11/15/22/25

1

510470522520 HARNESS*

HNS-3692 KLM-2708(CN4A)/KLM-2722(CN4B)

KLM-2709/10/11/15/22/25

1

510470522522 HARNESS*

HNS-3694 KLM-2708(CN7A)/KLM-2709(CN7B)

KLM-2709/10/11/15/22/25

1

510470522540 HARNESS*

HNS-3698 KLM-2714(CN19A)/KLM-2715(CN19B)

KLM-2709/10/11/15/22/25

1

510470522527 HARNESS*

HNS-3701 KLM-2708(CN8A,9A)/KLM-2709(CN8B,9B)

KLM-2709/10/11/15/22/25

2

510470522536 HARNESS*

HNS-3710 KLM-2708(CN6A)/KLM-2725(CN6B)

KLM-2709/10/11/15/22/25

1

510474526003 CONNECTOR

S3B-PH-K-S

KLM-2709/10/11/15/22/25

3

510474525006 FFC CONNECTOR

SFV28R-2STBE1LF

KLM-2709/10/11/15/22/25

1

510474525007 FFC CONNECTOR

SFW4R-1STAE1LF

KLM-2709/10/11/15/22/25

1

500320001619 CPU

UPD78F0500MC-608-5A4-A

KLM-2709/10/11/15/22/25

1

500365011300 FADER VR

LCA-4504R-B10K L15P

KLM-2709/10/11/15/22/25

1

510802500523 DIC TAPE

DIC TAPE KOC-F41362

KLM-2709/10/11/15/22/25

1/4

510C90122709 PCB ASS'Y

KLM-2709 X-5810(ZER08) ASS'Y

(1)

510310512502 DOUBLE DIODES

BAV99LT1ST(A7)

KLM-2712/13

80

510320516047 Logic IC

SN74LV4051APWR(TS)

KLM-2712/13

1

510324021160 OPAMP

NE5532DR (TS)

KLM-2712/13

16

510402511506 EMI/EMC PART

BK1608HW431-T

KLM-2712/13

48

510450520014 PHONE JACK

PJ-603AG-04 (D)

KLM-2712/13

8

510450520021 RCA PIN JACK

RCA-206B-03G

KLM-2712/13

8

510450520511 PHONE JACK

HJH-9-0265M

KLM-2712/13

8

510470522533 HARNESS*

HNS-3707 KLM-2714(CN17A)/KLM-2712(17B)

KLM-2712/13

1

510470522524 HARNESS*

HNS-3696 KLM-2714(CN18A)/KLM-2713(18B)

KLM-2712/13

1

510C90122712 PCB ASS'Y

KLM-2712/3 X-5810(ZER08) ASS'Y

(1)

510300511504 TRANSISTOR

2SC3661-TB-E (S)

KLM-2714/16/17/24

20

510310512501 DIODE

1SS355ST(A)

KLM-2714/16/17/24

1

510310512502 DOUBLE DIODES

BAV99LT1ST(A7)

KLM-2714/16/17/24

37

510320516010 Logic IC

SN74LV05APWR (S)

KLM-2714/16/17/24

1

510320516075 Logic IC

CD74HC4051PWR

KLM-2714/16/17/24

16

510320519519 VOLUME IC

AD5254BRUZ50-RL7

KLM-2714/16/17/24

4

510324021160 OPAMP

NE5532DR (TS)

KLM-2714/16/17/24

24

510320511003 OPAMP

NJM4580M-TE1-#ZZZB (S)

KLM-2714/16/17/24

7

510374520018 PUSH SW

SPPH410100

KLM-2714/16/17/24

1

510402511505 EMI/EMC PART

BK1608HS102-T

KLM-2714/16/17/24

6

510402511506 EMI/EMC PART

BK1608HW431-T

KLM-2714/16/17/24

12

510450520022 RCA PIN JACK

RCA-207G-02

KLM-2714/16/17/24

3

510450520506 DIN JACK

DS-05-02(DIN5P W/OUT SW) (D)

KLM-2714/16/17/24

2

510450524502 PHONE JACK

LJ-0695 (PHONE JACK P:9MM)

KLM-2714/16/17/24

4

510450524504 XLR JACK

LX-1603-3

KLM-2714/16/17/24

2

510474521006 CONNECTOR

302AE34PGAS003 (BOX CONNECTOR)

KLM-2714/16/17/24

2

510474522007 CONNECTOR

302AE-40PGAS003

KLM-2714/16/17/24

1

510470522512 HARNESS*

HNS-3678 KLM-2708(CN11A)/KLM-2716(CN11B)

KLM-2714/16/17/24

1

510470522514 HARNESS*

HNS-3682 KLM-2708(CN3A)/KLM-2717(CN3B)

KLM-2714/16/17/24

1

510470522529 HARNESS*

HNS-3703 KLM-2708(CN20A)/KLM-2714(CN20B)

KLM-2714/16/17/24

1

510470522530 HARNESS*

HNS-3704 KLM-2708(CN10A)/KLM-2714(CN10B)

KLM-2714/16/17/24

1

510470522534 HARNESS*

HNS-3708 KLM-2708(CN5A)/KLM-2714(CN5B)

KLM-2714/16/17/24

1

510470522547 HARNESS*

HNS-3808 KLM-2716/KLM-2716

KLM-2714/16/17/24

1

500330003700 PHOTO COUPLER

PS9117-F3-A

KLM-2714/16/17/24

1

510C90122714 PCB ASS'Y

KLM-2714/16/17/24 X5810(ZER08)

(1)

510300511001 DIGITAL TR

DTA114EUA106 (S)

KLM-2718

1

510300511005 DIGITAL TR

DTC114EUA T106 (S)

KLM-2718

4

510300513001 TRANSISTOR

MMBTSA1505YLT1

KLM-2718

7

510310510501 DOUBLE DIODES

MC2838-T112-1 (S)

KLM-2718

2

510312513001 Chip LED

TO-2013BC-MRE (S) RED

KLM-2718

2

510312513017 Chip LED

TO-2013BC-MAE (S) High Bright Amber

KLM-2718

6

510312513018 Chip LED

TO-1608BC-BE (S) BLUE

KLM-2718

20

510320516008 Logic IC

SN74LV138APWR

KLM-2718

1

510374520020 TACT SW

SKRGADD010

KLM-2718

4

510374524040 ROTARY VR

RA45D1F-211-17C1-B5K-0046

KLM-2718

2

510470522535 HARNESS*

HNS-3709 KLM-2718/KLM-2722(CN13-16)

KLM-2718

1

500320001619 CPU

UPD78F0500MC-608-5A4-A

KLM-2718

1

510C90122718 PCB ASS'Y

KLM-2718 X-5810(ZER08) ASS'Y

(1/2)

510474520010 CONNECTOR

JS-1125-04 (B4B-PH-K-S) (D)

KLM-2709/10/11/15/22/25

1

510470522536 HARNESS*

HNS-3710 KLM-2708(CN6A)/KLM-2725(CN6B)

KLM-2709/10/11/15/22/25

1

510474525006 FFC CONNECTOR

SFV28R-2STBE1LF or SFV28R-4STE3

KLM-2709/10/11/15/22/25

1

510474525007 FFC CONNECTOR

SFW4R-1STAE1LF

KLM-2709/10/11/15/22/25

1

510320516076 USB/1394 IC

TSB41AB2PAPR

KLM-2778

1

510320516077 Logic IC

SN74LVC1GU04 DCK

KLM-2778

1

510320516078 Logic IC

SN74LVC1G125 DCK

KLM-2778

1

510320519520 FLASH(NOR)

M29W320EB70N6E(X5800/10)

KLM-2778

1

510320519521 IC REG 1.8V 800MA LDO LM1117MP-1.8 NOPB

KLM-2778

1

510320519523 USB/1394 IC

BCOIC-DM1500E-CQL

KLM-2778

1

Summary of Contents for Digital Mixer ZERO8

Page 1: ...KORG ZERO8 SERVICE MANUAL TABLE OF CONTENTS ASSEMBLY SKETCH HOOKUP 2 BLOCK DIAGRAM 3 SCHEMATIC DIAGRAM 4 15 TEST MODE and CHECK 16 32 SYSTEM UPDATE 33 37 PARTS LIST 38 41 Issued Jul 4 2007 Ver 1 ...

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Page 14: ... MODE1 A A の場合 X 5810パネルエンコーダー用 SLOTはSCANしない ...

Page 15: ......

Page 16: ...ks of Page1 14 Page5 14 do the checks according to this manual Page6 14 Page14 14 are checks for INPUTs and OUTPUTs These do the checks that sound from INPUTs are correctly reproduced from OUTPUTs You can use different equipments from this manual for these checks KORG INC No Date 1 1 2007 6 18 QCI 5810 Page ZERO8 X 5810 Check before Shipping Revised ...

Page 17: ...k proceeds to the next MIDI LOOP Check When an error occurred the check stops and the segments see right are blinking When the cheek has passed normally the system version is displayed Fig １ Display of version ３ Confirmation of the system version the system version is displayed Confirm that the system version is 1 04 or after Confirm that it is the newest version when some version up has been done...

Page 18: ...range Orange BOOTH MASTER MONITOR section BAL LEVEL each volume Orange Orange SET UP BPM AUTO TAP each switch Blue Blue CONTROLLER BANK section A B C D each switch Blue Blue 1 8 each ROTARY ENCODER Blue Blue HOLD ZERO FX section CHANNEL SEND MASTER each switch Orange Orange After the confirmation Individually light press the MASTER Ｆｉｇ ６ Fig 6 is displayed By each group all LED light 1 and all LED...

Page 19: ...3 Confirm that all dots of LCD are black Confirm that there is not a white dot or an alien substance a scratch inside of the LCD 4 Press the MASTER As Fig 8 is displayed in the LCD and it repeats to change light and shade Confirm that this changing is normal 5 Press the MASTER to proceed to the next Ｆｉｇ ９ After touched the top left ７ Touch Panel Check 1 Touch the top left white square of the LCD Ｆ...

Page 20: ...ters of the display are reversed 3 Press the MASTER Fig １３ Encoder 1 right 4 Rotate the Encoder 1 to the left for one around and confirm that the display is 30 and the characters of the display are reversed 5 Press the MASTER to proceed to the next encoder 6 Same as above do the check of Encoder 2 8 Fig 15 7 After Encoder8 proceed to the next Fig １４ Encoder 1 left Fig １５ Do until Encoder8 KORG INC...

Page 21: ... １８ 1 Rotate the volume to MAX right end 2 Rotate the volume to MIN left end When the check is passed the numeral of the LCD is reversed and the check proceeds to the next volume 12 CH FADER 1 Rotate the volume to MAX right end 2 Rotate the volume to MIN left end When the check is passed the numeral of the LCD is reversed and the check proceeds to the next volume Fig 19 10 A D volume Check others ...

Page 22: ...ts Connect the headphones to ZERO4 MONITOR Set the LEVEL to MAX right end You can hear the demo song of the D3200 confirm that there is not noise and fragmentary sound Set the LEVEL right bottom side to MIN left end Confirm that the sound disappeared Take out the headphone plug from the CH1 LINE L MONO and connect to the CH2 LINE L MONO Take out the headphone plug from the CH1 LINE R and connect t...

Page 23: ...et the LEVEL to MAX right end You can hear the demo song of the D3200 confirm that there is not noise and fragmentary sound Same as above confirm regarding CH2 8 CD LIN INPUTs After confirmation of the CH8 Press the STOP switch of the D3200 Then the demo song stops Set the LEVEL to MIN left end Pressing the STOP of the D3200 press the REW the song returns to the top Pull out the cables which are c...

Page 24: ...through the headphones confirm that there is not noise and fragmentary sound Set the CH2 CH FADER of ZERO8 to 0 Set the CH2 GAIN of ZERO8 to left end Same as above do the check of CH3 8 After finished CH8 press the STOP switch of the D3200 Then the demo song stops Pressing the STOP of the D3200 press the REW the song returns to the top Confirm that all CH FADERs of ZERO8 are 0 Confirm that all GAI...

Page 25: ...each channel After finished CH8 of PHONO3 Confirm that all CH FADERs of ZERO8 are 0 Confirm that all GAINs of ZERO8 are left end press the STOP switch of the D3200 Then the demo song stops Pressing the STOP of the D3200 press the REW the song returns to the top Pull out the cables which are connected KORG INC ZERO8 X 5810 Check before Shipping Revised No Date 9 14 2007 4 25 QCI 5810 Page ...

Page 26: ... the sound of the headphones becomes smaller Set the CH1 module FADER to 0 Press the MIC GAIN under the MIC1 TRS of ZERO8 and set it to HIGH Set the CH2 module FADER to 10 Confirm that there is not noise and fragmentary sound from the headphones Press the MIC GAIN under the MIC1 TRS and set it to LOW Confirm that the sound of the headphones becomes smaller Set the CH2 module FADER to 0 Press the M...

Page 27: ...press the STOP switch of the D3200 Then the demo song stops Pressing the STOP of the D3200 press the REW the song returns to the top Pull out the cables which are connected Press the PHANTOM under MIC1 TRS MIC GAIN of ZERO8 Confirm that the MIC1 48V LED between INPUT SELECTOR1 and 2 light Press the PHANTOM switch again MIC1 48V LED turned off Press the PHANTOM under MIC2 TRS MIC GAIN of ZERO8 Conf...

Page 28: ... D3200 through the headphones confirm that there is not noise and fragmentary sound Set the CH1 CH FADER to 0 Set the CH2 CH FADER to 10 Confirm that there is not noise and fragmentary sound Set the CH2 CH FADER to 0 Set the CH3 CH FADER to 10 Confirm that there is not noise and fragmentary sound Same way confirm until CH8 After confirmed CH8 press the STOP switch of the D3200 Then the demo song s...

Page 29: ...440Hz 0dBu from the Audio analyzer or oscillator Set the CH1 module FADER to 10 Confirm that the sine wave can be heard from the headphones which is connected to D3200 Adjust the MASTER FADER and PHONES LEVEL of D3200 appropriately Set the CH1 module FADER to 0 Stop the input form the audio analyzer or osc Take out the following connection ZERO8 MASTER OUT L XLR D3200 INPUT1 XLR ZERO8 MASTER OUT R...

Page 30: ...e can be heard from the headphones which is connected to D3200 Adjust the MASTER FADER and PHONES LEVEL of D3200 appropriately Set the CH1 module FADER to 0 Take out the following connection ZERO8 BOOTH OUT L TRS D3200 INPUT1 TRS ZERO8 BOOTH OUT R TRS D3200 INPUT2 TRS Turn the power OFF of ZERO8 The check has completed Set the ZERO8 as the factory setting KORG INC ZERO8 X 5810 Check before Shippin...

Page 31: ...ickable pointer and set the allow to OK Press the clickable pointer After few seconds a new song has been made Clickable pointer Remember the name of this song This new song is needed only one After this please use this song for the check of ZERO4 or ZERO8 KORG INC ZERO8 X 5810 Check before Shipping Revised No Date 2007 4 25 QCI 5810 1 1 Page Prep ...

Page 32: ... Encoder INPUT SELECTOR from left CH1 CH8 Headphones jack LEVEL Headphones level adjust MIC GAIN SWITCH PHANTOM SWITCH 48V LED MIC PHANTOM ON light MASTER OUT TRS 4dBu 10dBu SWITCH KORG INC 1 1 Page Name ZERO8 X 5810 Check before Shipping Revised No Date 2007 4 25 QCI 5810 ...

Page 33: ... KF2 Fader PCB KLM 2718 3 NEC 78K0 KB2 x 2 Firewire board KLM 2778 5 BridgeCo DM1500 ZERO8 Main PCB KLM 2708 1 ADI Blackfin 2 NEC 78K0 KF2 Panel PCB KLM 2709 3 NEC 78K0 KB2 Fader PCB KLM 2718 4 NEC 78K0 KB2 x 4 Firewire board KLM 2778 5 BridgeCo DM1500 Regarding 1 4 these are installed by the System update Regarding 5 this is installed by the firewire update 1 System Update 1 1 Equipments and tool...

Page 34: ...pleted This time the 7segments LED changes from blinking to lighting Turn the power off of ZERO4 ZERO8 1 Connect ZERO8 and the WindowsPC by a Firewire cable 2 Pressing the EXT1 CUE and the BANK C turn the power on 3 Confirm that SYS U is displayed in the LCD 4 Wait until the FirewireLED lights about 15seconds 5 Double click the kupdate exe and start Fig1 6 Click the Config from the menu bar and se...

Page 35: ...RG DM1500 Updater DM1500UpdDaterSetup e exe and do the install Do the install until the dialog of the install completed is displayed 2 3 Firewire firmware update 1 Start the DM1500 Updater Fig7 2 Connect the WindowsPC and ZERO4 8 by a Firewire cable This time for the written GUID New hardware device detected is displayed then click cancel Fig8_1 Also DM1500 Updater clears the GUID click the Clear ...

Page 36: ... 4 DM15Jig software 3 2 Preparation install of the softwares 1 Install theBridgeCo 1394 DownLoadTool When you already installed it you need not 2 Double click the DM15Jig DM15JigSetup msi and install it 3 3 Process of the Firewire GUID writing 1 Start the DM15Jig Fig12 2 Click the Preference button and the setting screen is appears Fig13 3 Check in the Skip Slave Device Check then click OK 4 Conne...

Page 37: ...Fig12 Fig13 Fig14 Fig15 Fig16 Fig17 Fig18 ...

Page 38: ... R0 5 KLM 2708 1 500324026004 SDRAM MT48LC8M16A2P 75 G TR KLM 2708 1 510C90122708 PCB ASS Y KLM 2708 X 5810 ZER08 ASS Y 1 510300511005 DIGITAL TR DTC114EUA T106 S KLM 2709 10 11 15 22 25 6 510300511504 TRANSISTOR 2SC3661 TB E S KLM 2709 10 11 15 22 25 4 510300513001 TRANSISTOR MMBTSA1505YLT1 KLM 2709 10 11 15 22 25 9 510300513002 TRANSISTOR MMBT2222ALT1 KLM 2709 10 11 15 22 25 49 510300520503 FET ...

Page 39: ...PAMP NE5532DR TS KLM 2714 16 17 24 24 510320511003 OPAMP NJM4580M TE1 ZZZB S KLM 2714 16 17 24 7 510374520018 PUSH SW SPPH410100 KLM 2714 16 17 24 1 510402511505 EMI EMC PART BK1608HS102 T KLM 2714 16 17 24 6 510402511506 EMI EMC PART BK1608HW431 T KLM 2714 16 17 24 12 510450520022 RCA PIN JACK RCA 207G 02 KLM 2714 16 17 24 3 510450520506 DIN JACK DS 05 02 DIN5P W OUT SW D KLM 2714 16 17 24 2 5104...

Page 40: ...ASSIS L C10264 1 1 510640508021 Mechanical Part X 5810 SIDE CHASSIS R C10264 2 1 510640508022 Mechanical Part X 5810 REAR PANEL KOC C20445 1 510640508012 Mechanical Part X 5800 MODULE CHASSIS C30724 4 510640508013 Mechanical Part X 5800 PCB COVER KOC C30725 1 510640508026 Mechanical Part X 5810 FW SHIELD KOC C30726 1 1 510640508023 Mechanical Part X 5810 PAD CHASSIS KOC C30729 1 510640508024 Mecha...

Page 41: ...7000 Mechanical Part CASE LEG 4 510802500526 Mechanical Part X 5800 CIR BUTTON SHADE F41365 8 510802500532 Mechanical Part X 5810 SW SHADE KOC F41379 1 510802500524 Mechanical Part X 5800 HIMELON TAPE KOC F41363 3 Notice Harness Part names of harness are only HNS XXXX Descriptions are for repairing ...

Page 42: ...ZERO8 Factory Setting before shipping PANEL MIN Center MIN MIN Free Center Bottom Same as Ch1 set from Ch2 to Ch8 REAR GAIN HIGH 48V OFF ...

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