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Kongskilde VIBRO TILL 2900 Series, Assembly Manual

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Kongskilde VIBRO TILL 2900 Series Assembly Manual Download Page 2

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Index

Introduction: .......................................................................................................................3

Pre Assembly Instructions ..................................................................................................4 

Frame Sections ...................................................................................................................5 

Tine Locations: ..................................................................................................................6

Hardware Organization: .....................................................................................................7

Frame Assembly: ...............................................................................................................8

Self Levelling (Narrow Center): ........................................................................................9

Self Levelling (Wide Center): ..........................................................................................10

Wheel Linkages and Tandems: ........................................................................................11

A-Frame Connection: .......................................................................................................13

Main Pivot Link: ..............................................................................................................15

Self Levelling Completion: ..............................................................................................19

Hitch Assembly: ...............................................................................................................21

Wing Assembly: ...............................................................................................................23

Fold Hinges: .....................................................................................................................24

Wheel and Hub Installation: ............................................................................................25

Wing Cylinder Pins: .........................................................................................................27

Wheel Linkage Adjustments: ...........................................................................................28 

Mechanical Adjust Wheel (1.0M Wing): .........................................................................30 

Gauge Wheel: ...................................................................................................................31 

Connecting Frame Sections: ............................................................................................32 

Folding Cylinders: ...........................................................................................................33

Hydraulic Assembly Info: ................................................................................................34

Final Inspection: ...............................................................................................................37

Saftey Decal Installation: .................................................................................................38

Notes: ...............................................................................................................................43

Summary of Contents for VIBRO TILL 2900 Series

Page 1: ...Series Model may not be exactly as shown Kongskilde reserves the right to make changes to product designs and specifications without notice or obligation to rework See your local Kongskilde representa...

Page 2: ...and Tandems 11 A Frame Connection 13 Main Pivot Link 15 Self Levelling Completion 19 Hitch Assembly 21 Wing Assembly 23 Fold Hinges 24 Wheel and Hub Installation 25 Wing Cylinder Pins 27 Wheel Linkage...

Page 3: ...ssembly and to help you identify and obtain replacement parts in the future When the assembly of the unit is completed please refer to the Owners Manual before attempting to adjust or use the product...

Page 4: ...lude A full set of standard open or box end wrenches and sockets assorted sizes of pin punches a heavy hammer and or sledge hammer a pry bar a large adjustable wrench and pair of visegrip or similar t...

Page 5: ...dels however some compnents are different such as the assembly hardware and hydraulic hose kits Refer to the spare parts list supplied for a full description of all of the different parts for both mod...

Page 6: ...f you decide to change the tine spacing after delivery of the unit you may need to order extra tines depending on the pattern you choose Other tine spacings are available on request for various specia...

Page 7: ...e machine must be partly assembled and shipped to another location the tines may be mounted after assembly But generally you will find it easier to mount the tines as you assemble each frame section E...

Page 8: ...se a fork lift or overhead hoist to move the heavy frame components into position for assembly Carefully lift the front frame into position for bolting to the centre section and top frames Move the to...

Page 9: ...ntre section self levelling linkages and wheel arms according to the parts list and the diagram below for 10 3m or opposite on page 10 for the 13 4m Important Note It is much easier to pre assemble th...

Page 10: ...attached starting with the wheel connection link at the back and work forward to the hitch The numbers below show the proper order of assembly Refer to the detailed instructions beginning on page 11...

Page 11: ...r directly on the bushings as they are from a material which can crack or burr easily The linkage length from centre to centre Di mension A should be set at A 28 71cm for 20 clearance tines A 28 5 73c...

Page 12: ...ots must be aligned with the holes in the frame and then secured with the axle pin as shown in the detail below The pin can be coated with a light machine oil or grease to ease assembly but otherwise...

Page 13: ...rame Conection For the 10 3m centre attach the short Wheel Link Connector to the Wheel Arm Pivot Links and A Frame Wheel Links with the bolts provided Remember to install the spacer bushings so the up...

Page 14: ...he assembly is the same only the Wheel Link Connector is longer Attach the Wheel Link Connector to the Wheel Arm Pivot Links and A Frame Wheel Links with the pins provided 13 4m Self levelling Pivot L...

Page 15: ...the cylinder can be moved in or out during the assembly of the remaining self levelling linkages Main Pivot Link Install the 10 3m main pivot link with the long pin provided When the main link is in...

Page 16: ...as shown in the detail below Be sure to install the stop collar kit on the cylinder rod Do not install the other linkages until both the main pivot link and cylinder are in place Attach the master cyl...

Page 17: ...o the main pivot using the 1 1 4 32mm pin provided It may be necessary to extend or retract the cylinder rod by hand in order to line up the holes and install the linkage pins Take care to insert the...

Page 18: ...same way as shown below The only difference is that the links are spaced wider apart on the 13 centre due to the wider frame and wheel spacing Attach the front of the wheel linkages to the main pivot...

Page 19: ...provided and attach the narrow end to the front pivot link with the shorter pin provided These parts are the same for both the 10 and 13 centres and are installed in the same manner Check the assembly...

Page 20: ...heck all pin connections and make sure the roll pins or clip pins are installed and locked If there is enough of room in the assembly area the hitch can be assembled to the centre section now However...

Page 21: ...f assembly on the diagram below and make the connections with the pins and bolts provided The hitch top link pivot link and self levelling link are all connected with the same pivot pin at position 1...

Page 22: ...r As shown in step 4 below connect the hitch tubes together at the front by inserting the bolts from opposite sides To complete the hitch assembly in step 5 add the spacer washers and mount the safety...

Page 23: ...by hooking the tape measure on the side marked 0 and measuring across the frame as you did for the centre section The frames should be placed on steel support stands during assembly and mounting of t...

Page 24: ...ins and fold cylinder pins are installed later when connecting the wings to the centre section Take care to leave the nuts and bolts loose at the hinges as it makes it easier to align the holes when a...

Page 25: ...pin to ease assembly and then insert the pin through the holes in the wing frame and wheel arm This step may have been completed at the factory prior to shipping Wheel Hub Installation When the wing...

Page 26: ...he left wing and the 3 3 4 x 8 cylinder is installed on the right wing as shown below The ports on both cylinders should face to the front of the machine The butt end or top of the cylinder is connect...

Page 27: ...inder pin in this location The roll pin fits inside the clevis keeping the clevis away from the walking tandem arm Enlargement of picture to left Install the wing cylinder pin such that it keeps the c...

Page 28: ...The wheel linkage tube should be mounted with the hose brackets on the inside facing the center of the machine as noted below Take care to keep the linkages straight when tightening the U Bolts so th...

Page 29: ...e same depth as the centre section The adjustment can be made with either a large adjustable wrench or 1 1 2 socket or a 3 4 drive socket wrench handle only More information on the proper adjustment o...

Page 30: ...ted to the outside and positioned to run about 1 1 2 to 2 away from the outside of the wing The mounting bracket and wheel arm are designed to allow the wheel to be assembled for right or left hand us...

Page 31: ...over and mounting the turnbuckle adjuster on the opposite side of the mounting bracket The diagram below shows the wheel assembled for the right side wing Adjustment of the gauge wheel is accomplishe...

Page 32: ...ion of the hinge pins The main hinge pins are designed to lock in position and must be turned so that when they are inserted through the hinge plates and centre frame the pin stub locks into the secon...

Page 33: ...in order to lock the wings in the folded position for transport The other difference is that the folding cylinders are installed so the cylinder rods extend and retract pointing away from the centre...

Page 34: ...hose clamps carriage bolts and locknuts provided IMPORTANT NOTE DO NOT PLACE HOSES ALONG FRAME IN THE ROTATIONAL PATH OF THE FOLDING HINGES AS HOSES CAN BECOME PINCHED DURING FOLDING AND UNFOLDING OF...

Page 35: ...the lever at the end of the stroke to remove the air from the system and ensure the cylinders and hoses are full of oil Remove the block and reconnect the cylinder to the fold bracket with the cylinde...

Page 36: ...fety warning decals Refer to the Owners Manual for further safety information before attempting to operate or service the unit When the wings are raised and folded for transport the mechanical system...

Page 37: ...efore attempting to fold or operate the cultivator The Owners Manual provides important instructions and safety precautions that must be followed before attempting to hook up and move the cultivator a...

Page 38: ...ng the Product Identification and Safety Decals 2 Install the Kongskilde 2900 decal 7600475333 on outside of the left wing frame as shown Install the Kongskilde decal 7600475334 on outside of the righ...

Page 39: ...low Safety Reflectors 600475131 on both front corners and sides of the 2900 centre section YELLOW REFLECTORS on both front corners and side bars of front frame YELLOW REFLECTOR front view YELLOW REFLE...

Page 40: ...tion RED REFLECTORS on Rear Hinges and side bar If the rear reflector position could be blocked from view by harrow mounting brackets then the reflector can be place in an alternate position on the re...

Page 41: ...CE label as shown TOWING SAFETY TIPPING HAZARD ELECTROCUTION DANGER SERIAL PLATE CE Label 7 Install the Wing Fold Lock Warning decals 600475176 on the top of the centre section frame tubes near the wi...

Page 42: ...front and rear main frame tubes on the 2900 wing frames The decals should be centred on the tube at about eye level so they can be read clearly when the wings are folded as shown below WING SAFETY on...

Page 43: ...______________________________________________________________________________________ ________________________________________________________________________________________________ ________________...

Page 44: ...44 660 005 033 February 2016...

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