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5. MAINTENANCE 

PIGB 097A 05 CM 305F  0218 

48 

 

 

 

Fig. 5.4 

Blades must be replaced if: 
 

1)  they are bent or cracked, 
2)  the blade width is less than 33 mm measured 10 mm from the edge of 

 

 

the rotor skirt. 

3)  The metal thickness around the blade hole is less than 7 mm. 

 

BLADE HOLDERS 

Blade  holders must  also be checked regularly.  Especially after collision with foreign 
matter, after replacement of blades and the first time you use the machine. 
 

Fig. 5.5 

Replace blade holders if: 
 

1)  They are deformed 
2)  The diameter of the blade pin is less than 7 mm. 

 

 

P

R

1

2

-5

0

4

1

M

in

7

 m

m

.

Fig. 5.4 

P

R

1

2

-5

0

0

8

Fig. 5.5 

Summary of Contents for CM 305 F

Page 1: ...ORIGINAL INSTRUCTIONS according to Directive 2006 42 EC Annex I 1 7 4 1 Part number 81PIGB 097A 1st edition English February 2018 CM 305 F Disc Mower OPERATOR S MANUAL...

Page 2: ......

Page 3: ...nt tasks functions and correct technical use of the machine Therefore you should read this instruction manual very carefully before using the machine Pay special attention to the safety instructions T...

Page 4: ...OVERVIEW 20 CONNECTION TO THE TRACTOR 21 Connection 22 Link arms 24 Top link 24 Transmission 24 Adjustment of the PTO drive shaft 25 Securing against overload 26 Transport safety 27 TEST DRIVING 28 Ch...

Page 5: ...of bolts 44 CONTROL OF BALANCE 45 BELT DRIVE 45 Belt drive 45 CUTTING UNIT 47 Blades 47 Blade holders 48 Replacement of blades 49 Condition of the rotor skirts 50 Carriers drums 50 6 MISCELLANEOUS 51...

Page 6: ...is not responsible for any damage resulting from such use the user bears that risk If changes are made on the machine and its construction without permission from Kongskilde Industries A S Kongskilde...

Page 7: ...l this is a matter of your own safety You should never leave the machine to others before you have made sure that they have the necessary knowledge to operate the machine safely DEFINITIONS The safety...

Page 8: ...pport or transport safety device when the machine is parked 3 Always use the transport safety device of the machine during transport 4 Never work under a raised machine unless the lift suspension of t...

Page 9: ...ing with the machine for a considerable period in a tractor cabin which has not been silenced sufficiently 15 Before raising or lowering the machine in the lift suspension of the tractor check that no...

Page 10: ...place worn or damaged canvases 7 Canvases and guards secure against ejection of stones and foreign matter Before use canvases and guards must be placed correctly 8 Lower the cutting unit to working po...

Page 11: ...ed for 540 rpm you should make sure not to use the wrong PTO by mistake It is highly dangerous to connect a machine intended for 540 rpm to a PTO delivering 1000 rpm Long term overload may damage the...

Page 12: ...system When the tractor engine has stopped make sure that there is no pressure in the hydraulic hoses by activating the tractor hydraulic spool valves Hydraulic hoses should only be connected to the t...

Page 13: ...panels are correctly mounted The allowable transport dimensions and weights are observed The tractor and machine combination has sufficient braking capacity Never drive faster than the conditions allo...

Page 14: ...ne increase considerably during the operation stop working immediately Do not continue the work until the fault has been corrected PARKING AND MAINTENANCE When parking the machine there are some opera...

Page 15: ...ng parts are balanced by KONGSKILDE by means of a special machine with electronic sensors If it turns out that a part still has an unbalance small counterweights should be mounted As the rotor skirts...

Page 16: ...1 INTRODUCTION PIGB 097A 05 CM 305F 0218 16...

Page 17: ...circumstances let anyone get near or stand near the machine during operation The rotating blades of the machine can without difficulty cause serious injury to any part of the body if hit by such a bla...

Page 18: ...1 INTRODUCTION PIGB 097A 05 CM 305F 0218 18 PR11 1619 2999 1400 4185...

Page 19: ...n None Weight 705 kg Number of drums 4 Number of blades 12 Swath width minimum 1 1 m Adjustment of cutting height In steps Rotating swath shaper 4 standard Noise level in the tractor cabin Machine con...

Page 20: ...e I Tromle J Frontsk rm K Frontsk rmsl s L Sidesk rm M Sidesk rmsl s N Sk rskivefjeder O Indstillingsarm P Indstillingsstang Q Stubh jdev rkt j R Fixeringsv rkt j K L M N O P Q R Fig 2 1 A A frame B P...

Page 21: ...rom the factory the machine is prepared for an A frame connection category II according to the ISO 11001 standard Accord system or the like Fig 2 3 In addition to the coupling element the Accord quick...

Page 22: ...actor during operation or transport To avoid this the locking pawl must be adjusted to the smallest possible distance Fig 2 5 The pawl is adjusted by first lifting the machine so that it hangs from th...

Page 23: ...ine Raise the mower and mount the chains to the fittings on the tractor Fig 2 7 Loosen the transport lock D lower the mower and adjust the top link so that the bolt for the shock absorber is in the fr...

Page 24: ...result in damage TOP LINK The A frame of the machine has a flexible suspension which ensures that the cutting angle automatically follows the irregularities of the ground Therefore the top link has a...

Page 25: ...o not shorten your new PTO shaft until you are certain that it is necessary From the factory the shaft is adjusted to the distance from PTO to PIC which is standard on most tractor brands If it is nec...

Page 26: ...d the outside of the inner tube Thereby the surface of the profile tubes is secured against damage by sharp edges and impurities 5 Clean the ends of the profile tubes of dirt and loose burrs WARNING L...

Page 27: ...number of RPM falls slowly or is suddenly reduced it may be a sign of overload of the transmission due to too high driving speed or foreign matter in the cutting unit In this case disconnect the PTO i...

Page 28: ...rums in all positions 6 That the cutting unit rests on the ground when connecting the PTO shaft of the tractor 7 That connection of the PTO shaft of the tractor is carried out with a low number of RPM...

Page 29: ...e factory This is an essential part of the company s quality assurance It is however necessary to check regularly whether the machine has unnatural vibrations especially during test driving WARNING Wh...

Page 30: ...T SIDE GUARDS Transport on public road requires that the side guards of the machine are placed in vertical position in order to reduce the transport width Fig 3 1 In order to fold up the side guards y...

Page 31: ...ADJUSTMENTS AND DRIVING PIGB 097A 05 CM 305F 0218 31 Fig 3 3 Finally the flexibility of the A frame must be blocked to ensure steady transport This is done by activating the holder D PR11 1628 D Fig 3...

Page 32: ...e in a left twisted and a right twisted version adapted to the different direction of rotation of the drums The blade is placed correctly if the front edge of the blade is lower than the rear edge whe...

Page 33: ...mise the flow of material This construction ensures that the cutting is not blocked by the material and that there is no risk of secondary cutting NB It is not possible to change the direction of rota...

Page 34: ...an adjusting spring D which will allow the discs to move to the rear in case of foreign matter in the field However there must be a minimum initial tension of the spring to ensure the swath width and...

Page 35: ...ce of minimum 10 mm to the rotating parts from swath disc to rotor skirt and drum FRONT GUARD Fig 3 9 The inspection of blades and rotor skirts etc can easily be made when lifting the front guard In t...

Page 36: ...the material and the stubble ADJUSTMENT OF THE CUTTING HEIGHT A higher cutting height can be obtained by mounting additional spacers between hub and guide shoes CONTINUOUS ADJUSTMENT OF CUTTING HEIGHT...

Page 37: ...ure satisfactory ground following abilities for the cutting unit IMPORTANT When driving with a front mounted mower you should be aware that the machine meets irregularities and holes on the ground bef...

Page 38: ...2 Lower the cutting unit to the ground without driving into the crop 3 Connect the PTO of the tractor with the engine at idle speed 4 Increase the RPM of the engine gradually until you obtain full RPM...

Page 39: ...n hilly ground Reduce the driving speed and be aware of the movement of the machine on the ground On hilly ground there is a greater risk that the machine hits a bank of earth or foreign matter and yo...

Page 40: ...tor skirts However never move the windguard closer than 10 mm to the rotor skirts Remember to move the windguard back if you wish to work with a higher cutting height TURNING When turning in the field...

Page 41: ...d and outside fields must take place with the machine raised with the front link arms and the transport lock D activated PARKING When parking the transport lock D must be activated Always park the mac...

Page 42: ...NG PIGB 097A 05 CM 305F 0218 42 Lubrication chart for drum mower type CM 305 F The indicated lubricating points must be lubricated according to the prescribed operation interval 10 PR11 0821 PR11 0842...

Page 43: ...repairing only use this type of grease Fill up to the lower side of the main shaft Rotating mechanical connections are greased with grease or oil as required IMPORTANT REMEMBER Lubricate the PTO shaf...

Page 44: ...IGHTENING OF BOLTS IMPORTANT Screws and bolts on your new machine must be retightened after some hours of operation This also applies if repairs have been made Correct torque moment MA if nothing else...

Page 45: ...lades are intact In the long run unbalance may cause fatigue fractures and serious damage All machines manufactured by KONGSKILDE are tested and checked for vibrations with special tools The first tim...

Page 46: ...ghtened correctly when a force of F 900 N ca 90 kg gives a deflection of X 15 mm at the middle of the belt IMPORTANT If one of the belts in the belt drive must be replaced it is necessary to replace a...

Page 47: ...ys lower the cutting unit to the ground before replacing blades Replacement of blade holders rotor skirts drums and guide shoes can take place with the machine lifted in the link arms of the tractor a...

Page 48: ...irt 3 The metal thickness around the blade hole is less than 7 mm BLADE HOLDERS Blade holders must also be checked regularly Especially after collision with foreign matter after replacement of blades...

Page 49: ...es in the hole on the rotor skirt Fig 5 7 turn it halfway around and release the blade by pulling towards yourself Remove the old blade and mount the new one by moving the tool away from you WARNING A...

Page 50: ...olders must be moved in order to maintain correct synchronisation Check if the blades are synchronised correctly CARRIERS DRUMS Fig 5 9 Check that carriers on the drums are in place and intact The dru...

Page 51: ...grass is still very wet You are working in lodged crop Increase the driving speed if possible Increase the driving speed if possible Reduce the cutting height to minimum Adjust the windguard downwards...

Page 52: ...her defects Note down the wearing parts needed before the next season and order the spare parts Dismount clean and lubricate the PTO shafts Remember to grease the profile tubes The PTO shaft must be k...

Page 53: ...ne must not be placed somewhere outside the gearbox must be emptied of oil These oils must be handed over to a destruction company Disassemble the machine and separate the individual parts e g PTO sha...

Page 54: ...tractual agreement with the selling dealer No warranty shall however apply if the machine has not been used adjusted and maintained according to the instructions given in this operator s manual It is...

Page 55: ...gia kt ry jest r wnie upowa niony do sporz dzania dokumentacji technicznej Leon Claeysstraat 3A B8210 Zedelgem akiket k pvisel Antoon Vermeulen Leon Claeysstraat 3A B8210 Zedelgem Belgium aki szint n...

Page 56: ...nek odpov d z kladn m po adavk m Strojn sm rnice 2006 42 ES a jestli e to jej uplatn n vy aduje i s podm nkami Sm rnice 2014 30 EU t kaj c se elektromagnetick kompatibility atitinka Ma in direktyvos N...

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Page 58: ...roperty of those respective companies CNH Industrial Belgium N V reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any ob...

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