Jacobsen Ransomes HR 6010 Service Course Manual Download Page 1 | Manualshive

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Service Course Manual

HR 6010

Serial Range: EA

WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.

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Summary of Contents for Ransomes HR 6010

Page 1: ...incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attemp...

Page 2: ......

Page 3: ...1 2 3 4 5 6 7 8 9 10 SPECIFICATION CONTROLS ENGINE STEERING WHEELS TYRES HYDRAULICS ELECTRICAL SYSTEM PREVENTATIVE MAINTENANCE OPTIONS NOTES INDEX...

Page 4: ......

Page 5: ...1 SECTION 1 INTRODUCTION Machine Specifications...

Page 6: ......

Page 7: ...wet disc brakes Fuel Tank Capacity 45 4 litres VIBRATION LEVEL The machine was tested for whole body and hand arm vibration levels The operator was seated in the normal operating position with both ha...

Page 8: ......

Page 9: ...2 SECTION 2 Controls Contols Control Description...

Page 10: ...rol console on the left hand side To adjust turn the clamping knob anticlockwise to release and pivot the steering wheel backwards and forwards to obtain desired setting then lock in position by turni...

Page 11: ...that senses brake position The brake must be applied to start the machine and when stopping and leaving the seat CAUTION The parking brake must not be applied whilst the vehicle is moving DIFF LOCK C...

Page 12: ...units are at the required height To lower Move the lever s fully forwards and release the unit s will lower to ground level DO NOT hold lever in forward position NOTE The units will only lift and low...

Page 13: ...ll go out once the engine has started If the light comes on while the engine is running STOP IMMEDIATELY as this indicates that the engine oil pressure is too low Check the level of oil in the sump an...

Page 14: ...ately and resolve the problem b Horn A sounds intermittently this indicates a low engine oil pressure condition If this occurs turn off the engine immediately and resolve the problem BONNET RELEASE KE...

Page 15: ...ndition HEIGHT OF CUT ADJUSTMENT CENTRE DECK 1 Raise the deck 2 Remove the quick pin Q from the top of the caster wheel pivot spindle 3 Remove the caster wheel from caster support M 4 Select either Po...

Page 16: ...l pivot spindle 3 Remove the caster wheel from caster support M 4 Select either Position 1 or Position 2 for wheel mounting bracket To change remove 4 mounting bolts R 5 Place the selected size and nu...

Page 17: ...3 SECTION 3 Engine Engine specifications Engine Routing Servicing...

Page 18: ...tion Anticlockwise viewed on flywheel Governing All speed mechanical Cooling system Pressurised water Length 666mm 26 2 in Width 516 3mm 20 3 in Height 725mm 28 5 in Dry weight 194kg 427 7 lb Engine S...

Page 19: ...er by hand only e Check for oil leaks around the cartridge gasket after engine is started Fig 1 ENGINE MAINTENANCE Every 500 hrs Fuel System Use Diesel fuel No 2 D ASTM D975 See engine manufacturer s...

Page 20: ...ll with 50 50 solution Fig 15 Fig 15A Cooling System Check Bug Screen F Radiator Oil cooler are all free from dust debris and there is an uninterrupted air flow to the engine The screen should be fitt...

Page 21: ...4 SECTION 4 STEERING This section has been left blank...

Page 22: ......

Page 23: ...5 SECTION 5 WHEELS AND TYRES Front Wheel Assembly Rear Axle and Wheel Assembly...

Page 24: ...eel Assembly Wheel nut torque setting 92 Nm 68 Lbs Ft Tyre Size 24 X 13 00 12 Tyre Type Maxxis tread pattern Kevlar Option C 165S 4pr Tyre Pressure 20 psi 1 37 bar Tyre Pressure Kevlar 20 22 psi 1 37...

Page 25: ...O until wheels are correctly positioned Adjust both tie rods an equal amount 3 Re tighten locknuts The tires should then be 1 8 closer at the front than the rear Rear Axle Assembly Tyre Size 20 X 10 0...

Page 26: ......

Page 27: ...0 600psi pressure gauge A810955 0 6000psi pressure gauge A810939 Micro bore connector hose for pressure gauges 2695493 Flushing Filter Flow capacity 230 ltrs min pressure capacity 6085psi 414 Bar filt...

Page 28: ...UT IN L R Filter Head F F Cutter deck valve M1 M2 Front cutter deck motor Oil Cooler T R SV RV 1 3200 psi CV 1 50 psi Weight Transfer CV 2 RV 2 205 psi Blade Brake P G Inlet Manifold Steering to one s...

Page 29: ...G Inlet Manifold Wing Deck Valves M1 M1 M2 M2 SV SV CV2 CV2 LH Cutter Deck Motor RH Cutter Deck Motor P G G RV 1 3045 psi RV 1 3045 psi RV 2 300 psi RV 2 300 psi T T C C Oil Returning from Steering L...

Page 30: ...45psi L2 A M1 M2 B M3 E Oil returning from front deck circuit Filter Check Valve 40 lpm 38 9 lpm Cooler Tank Shell Tellus 46 Transmission Valve RH Rear wheelmotor 237cc LH Rear wheelmotor 237cc LH Fro...

Page 31: ...r 3625psi Rev Relief 230 Bar 3045psi L2 A M1 M2 B M3 E Oil returning from front deck circuit Filter Check Valve 40 lpm 38 9 lpm Cooler Tank Shell Tellus 46 Transmission Valve RH Rear wheelmotor 237cc...

Page 32: ...Rev Relief 230 Bar 3045psi L2 A M1 M2 B M3 E Oil returning from front deck circuit Filter Check Valve 40 lpm 38 9 lpm Cooler Tank Shell Tellus 46 Transmission Valve RH Rear wheelmotor 237cc LH Rear w...

Page 33: ...nents Electrical schematics 1 Master 2 Hot 3 Pre Heat 4 Ignition 5 Engine Start 6 Operator in seat brake off 7 Energise For Rev pedal 8 Energise cutter deck switch 9 Lower decks 10 Depress deck enable...

Page 34: ...ated under the front tower cover FUSE BLOCK 1 Fuse A 10Amp Fuel pump Alternator Fuse B 20Amp Main Ignition Fuse C 10Amp Horn Fuse D 10Amp Glow Plug Relay Fuse E 10Amp Beacon Fuse F Spare FUSE BLOCK 2...

Page 35: ...r Relay A Flasher Relay Relay B RH Deck Relay Relay C Centre Deck Relay Relay D LH Deck Relay Relay E 4 Wheel Drive Relay Relay F Start Relay Relay G Horn Relay Relay H Alarm Relay Relay I Accessory R...

Page 36: ...Y G B W W 4 3 2 1 SPLIT TO B W W G N Y 5 6 7 MAIN 2 8 9 10 R W U G SW LAMP CUTTING DECK Y B G Y B Y B CUTTING DECK SWITCH B B R W R W R W 5 1 7 R W U G B B W R W B B O B 0 B 3 2 1 R W B B K R W BEACO...

Page 37: ...10 AMP 20 AMP W P W W N W W G N R G G W R N R N R G Y B W B N R R N R GLOW PLUG Y K W G G O W Y TIMER W Y N R B N Y LAMP G N R N W B G G Y SPLIT TO N B Y B P B CONSOLE 1 CUTTER MASTER G O G G Y Y U Y...

Page 38: ...R Y G B W W 4 3 2 1 SPLIT TO B W W G N Y 5 6 7 MAIN 2 8 9 10 R W U G SW LAMP CUTTING DECK Y B G Y B Y B CUTTING DECK SWITCH B B R W R W R W 5 1 7 R W U G B B W R W B B O B 0 B 3 2 1 R W B B K R W BEAC...

Page 39: ...AMP 20 AMP W P W W N W W G N R G G W R N R N R G Y B W B N R R N R GLOW PLUG Y K W G G O W Y TIMER W Y N R B N Y LAMP G N R N W B G G Y SPLIT TO N B Y B P B CONSOLE 1 CONSOLE 2 CUTTER MASTER G O G G...

Page 40: ...B W W 4 3 2 1 SPLIT TO B W W G N Y 5 6 7 MAIN 2 8 9 10 R W U G SW LAMP CUTTING DECK Y B G Y B Y B CUTTING DECK SWITCH B B R W R W R W 5 1 7 R W U G B B W R W B B O B 0 B 3 2 1 R W B B K R W BEACON SWI...

Page 41: ...0 AMP W P W W N W W G N R G G W R N R N R G Y B W B N R R N R GLOW PLUG Y K W G G O W Y TIMER W Y N R B N Y LAMP G N R N W B G G Y SPLIT TO N B Y B P B CONSOLE 1 CONSOLE 2 CUTTER MASTER G O G G Y Y U...

Page 42: ...W W 4 3 2 1 SPLIT TO B W W G N Y 5 6 7 MAIN 2 8 9 10 R W U G SW LAMP CUTTING DECK Y B G Y B Y B CUTTING DECK SWITCH B B R W R W R W 5 1 7 R W U G B B W R W B B O B 0 B 3 2 1 R W B B K R W BEACON SWIT...

Page 43: ...AMP W P W W N W W G N R G G W R N R N R G Y B W B N R R N R GLOW PLUG Y K W G G O W Y TIMER W Y N R B N Y LAMP G N R N W B G G Y SPLIT TO N B Y B P B CONSOLE 1 CONSOLE 2 CUTTER MASTER G O G G Y Y U Y...

Page 44: ...G B W W 4 3 2 1 SPLIT TO B W W G N Y 5 6 7 MAIN 2 8 9 10 R W U G SW LAMP CUTTING DECK Y B G Y B Y B CUTTING DECK SWITCH B B R W R W R W 5 1 7 R W U G B B W R W B B O B 0 B 3 2 1 R W B B K R W BEACON S...

Page 45: ...20 AMP W P W W N W W G N R G G W R N R N R G Y B W B N R R N R GLOW PLUG Y K W G G O W Y TIMER W Y N R B N Y LAMP G N R N W B G G Y SPLIT TO N B Y B P B CONSOLE 1 CONSOLE 2 CUTTER MASTER G O G G Y Y U...

Page 46: ...4 3 2 1 SPLIT TO B W W G N Y 5 6 7 MAIN 2 8 9 10 R W U G SW LAMP CUTTING DECK Y B G Y B Y B CUTTING DECK SWITCH B B R W R W R W 5 1 7 R W U G B B W R W B B O B 0 B 3 2 1 R W B B K R W BEACON SWITCH C...

Page 47: ...W P W W N W W G N R G G W R N R N R G Y B W B N R R N R GLOW PLUG Y K W G G O W Y TIMER W Y N R B N Y LAMP G N R N W B G G Y SPLIT TO N B Y B P B CONSOLE 1 CONSOLE 2 CUTTER MASTER G O G G Y Y U Y S Y...

Page 48: ...3 2 1 SPLIT TO B W W G N Y 5 6 7 MAIN 2 8 9 10 R W U G SW LAMP CUTTING DECK Y B G Y B Y B CUTTING DECK SWITCH B B R W R W R W 5 1 7 R W U G B B W R W B B O B 0 B 3 2 1 R W B B K R W BEACON SWITCH CON...

Page 49: ...P W W N W W G N R G G W R N R N R G Y B W B N R R N R GLOW PLUG Y K W G G O W Y TIMER W Y N R B N Y LAMP G N R N W B G G Y SPLIT TO N B Y B P B CONSOLE 1 CONSOLE 2 CUTTER MASTER G O G G Y Y U Y S Y O...

Page 50: ...4 3 2 1 SPLIT TO B W W G N Y 5 6 7 MAIN 2 8 9 10 R W U G SW LAMP CUTTING DECK Y B G Y B Y B CUTTING DECK SWITCH B B R W R W R W 5 1 7 R W U G B B W R W B B O B 0 B 3 2 1 R W B B K R W BEACON SWITCH CO...

Page 51: ...W P W W N W W G N R G G W R N R N R G Y B W B N R R N R GLOW PLUG Y K W G G O W Y TIMER W Y N R B N Y LAMP G N R N W B G G Y SPLIT TO N B Y B P B CONSOLE 1 CONSOLE 2 CUTTER MASTER G O G G Y Y U Y S Y...

Page 52: ...G B W W 4 3 2 1 SPLIT TO B W W G N Y 5 6 7 MAIN 2 8 9 10 R W U G SW LAMP CUTTING DECK Y B G Y B Y B CUTTING DECK SWITCH B B R W R W R W 5 1 7 R W U G B B W R W B B O B 0 B 3 2 1 R W B B K R W BEACON S...

Page 53: ...20 AMP W P W W N W W G N R G G W R N R N R G Y B W B N R R N R GLOW PLUG Y K W G G O W Y TIMER W Y N R B N Y LAMP G N R N W B G G Y SPLIT TO N B Y B P B CONSOLE 1 CONSOLE 2 CUTTER MASTER G O G G Y Y...

Page 54: ...4 3 2 1 SPLIT TO B W W G N Y 5 6 7 MAIN 2 8 9 10 R W U G SW LAMP CUTTING DECK Y B G Y B Y B CUTTING DECK SWITCH B B R W R W R W 5 1 7 R W U G B B W R W B B O B 0 B 3 2 1 R W B B K R W BEACON SWITCH C...

Page 55: ...W P W W N W W G N R G G W R N R N R G Y B W B N R R N R GLOW PLUG Y K W G G O W Y TIMER W Y N R B N Y LAMP G N R N W B G G Y SPLIT TO N B Y B P B CONSOLE 1 CONSOLE 2 CUTTER MASTER G O G G Y Y U Y S Y...

Page 56: ...2 1 SPLIT TO B W W G N Y 5 6 7 MAIN 2 8 9 10 R W U G SW LAMP CUTTING DECK Y B G Y B Y B CUTTING DECK SWITCH B B R W R W R W 5 1 7 R W U G B B W R W B B O B 0 B 3 2 1 R W B B K R W BEACON SWITCH CONNE...

Page 57: ...W W N W W G N R G G W R N R N R G Y B W B N R R N R GLOW PLUG Y K W G G O W Y TIMER W Y N R B N Y LAMP G N R N W B G G Y SPLIT TO N B Y B P B CONSOLE 1 CONSOLE 2 CUTTER MASTER G O G G Y Y U Y S Y O G...

Page 58: ......

Page 59: ...8 SECTION 8 PREVENTATIVE MAINTENANCE Lubrication chart Maintenance chart...

Page 60: ...LUBRICATION FLUID REQUIREMENTS QUANTITY TYPE ENGINE OIL with filter 10 6 Litres 10W 30 SE SF SG HYDRAULIC OIL with filter 37 0 Litres Shell T ellus 46 RADIATOR COOLANT 5 5 Litres 50 ANTI FREEZE Lubric...

Page 61: ...lter E lem ent C hange O il F ilter C artridge Replace F uel F ilters M AC H IN E C heck transm ission pedal m ovem ent for free operation C heck Interlock S ystem C heck Top up C oolant Level C heck...

Page 62: ...bolt E 3 Loosen 4 bolts G fastening the motor mounting plate to the cutter deck 3 visible in photo 4 Turn adjustment bolt E until proper tension is obtained 5 Retighten 4 bolts G and lock nut on adjus...

Page 63: ...ed Do not overheat or weaken the blades If blade becomes cracked or bent replace with a new blade to ensure safe operation f lift portion of blade is worn thin replace with a new blade to ensure safe...

Page 64: ......

Page 65: ...ns List LMAB 612 Wing Decks for 2 95m width of cut LMAB 680 Wing Decks for 3 23m width of cut 970028 Antiscalp kit for wing decks LMAC 120 Lighting kit left hand dipped 970018 ROPS 2 post with seat be...

Page 66: ...10 SECTION 10 NOTES...

Page 67: ...NOTES...

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