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Kone MonoSpace 2.1 Series, Maintenance Instruction

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Kone MonoSpace 2.1 Series Maintenance Instruction Download Page 6

AS-10.22.027

6 (54)

(-) 2006-11-10

KONE MonoSpace®

Maintenance Instruction

© 2006 KONE Corporation

All rights reserved.

Disclosure prohibited

3.2

Personal safety

Gloves, safety shoes, helmets, goggles, dust masks, ear defenders and harnesses are provided for
your personal protection. USE THEM AS REQUIRED.

3.3

Maintenance method safety

Note the following safety items when working with elevator electrification:

•

General KONE safety regulations and local safety regulations must be followed during the work. All
normal safety measures required in elevator maintenance must be implemented.

•

Refer to AM-01.03.002 “Take 5 Electrical Safety When Working on the Elevators”. The Take 5
safety initiative is designed for installation, servicing, maintenance and modernisation work done
on elevators.

•

Control panel door must be closed always when not working with panel, even if the main power has
been switched OFF.

•

Power must be turned OFF for 5 min. before removing protection shields.

•

Ensure that the tools you use (for example multimeter) are in proper condition before and after the
maintenance.

•

Ensure that all electrical parts are safely de-energized using proper voltage tester before starting
actual work.

•

Safety must be ensured with fences or additional guarding depending on site conditions if
protection shields are removed and main power is ON.

•

Arrange temporary protection if it is not possible to switch off adjacent elevators and they are not
already guarded.

•

Make sure that the high voltage parts do not cause danger to outsiders. Use additional fences or
guarding, when there is a danger that outsiders enter working zone or there are parts or tools
causing risks of tripping on the landing.

•

Do not move the elevator car manually when somebody is working with drive system. Danger of
electric shock even the mains supply is off. (Self excitation voltage of MX-machineries)

•

Before making or removing electrical connections for measurements, make sure that the main
power is off and all electrical parts are safely de-energized. 

Safety item

Figure

Fall preventation equipment. Refer to 

AM-

01.03.001

.

Dust mask, suitable for working with mineral 
wool insulation in landing doors

First aid kit

Safety goggles

Safety gloves

Rubber gloves for cleaning rails

Hearing protection

Hard hats

Work clothes / overalls

Safety shoes with ankle protection

P15000060.wmf

Summary of Contents for MonoSpace 2.1 Series

Page 1: ...ed documents 4 2 ENVIRONMENTAL ISSUES 4 3 SAFETY 5 3 1 General safety precautions 5 3 2 Personal safety 6 3 3 Maintenance method safety 6 4 TROUBLESHOOTING PROCESS 8 4 1 Introduction to troubleshooting 8 4 2 Safety measures 8 4 3 Basic rules preventing ESD hazards Electrostatic discharge 9 4 4 Tools 9 5 TOP LEVEL CHECKLIST 10 APPENDIX A MAIN SWITCH OR POWER LEDS ON LOP230 OR LOPCB ARE NOT OK 12 A ...

Page 2: ... Contactor Led is OFF or blinking 34 D 5 Start Permit Led is not OK F0025 36 APPENDIX E DRIVE RELATED LEDS NOT OK 37 E 1 V3F OK Led is OFF F0026 37 E 2 SPEED 0 1m s Led is not working or fault codes F0082 F0015 appear 38 APPENDIX F DOOR RELATED LEDS NOT OK 39 F 1 Close Door Command Led is OFF all the time 39 F 2 Open Door Command Led is ON all the time 40 F 3 Photocell Led is ON or OFF all the tim...

Page 3: ...rement in form of a question The answer to the question can be YES or NO If the answer to the question is NO The reader should continue downwards to the next cell in the Check column YES The reader should continue to the right in the same line where possible cause is explained and a corrective action suggested If the fault is not solved after the corrective action the reader should continue downwa...

Page 4: ... 22 006 Repair Instruction for KONE MonoSpace MonoSpace 1 6m s and TranSys Shaft Electrification Panels AS 01 01 025 E line MonoSpaceTM maintenance handbook AM 01 01 026 KONE MonoSpace Release 2 1 Installation instruction AS 10 70 001 Troubleshooting instruction for KONE AltaTM elevator TC05115W3 EN KONE Site Reference Pocket Book For LCE Electrification 774155 V3F16L DCBN functional description 7...

Page 5: ...ample fuse removal locking and tagging system etc when applicable must be agreed with person responsible for the building electrification Do not connect or disconnect any connectors when the power is ON Personal safety equipment must be available and used as required Refer to the list of Personal safety items on the next chapter IF RISK OF INJURY FROM A FALL Adequate fall prevention system must be...

Page 6: ...ance Ensure that all electrical parts are safely de energized using proper voltage tester before starting actual work Safety must be ensured with fences or additional guarding depending on site conditions if protection shields are removed and main power is ON Arrange temporary protection if it is not possible to switch off adjacent elevators and they are not already guarded Make sure that the high...

Page 7: ...ly remain energised for about 5 minutes after the power has been disconnected DO NOT work on the drive hoisting motor or braking resistors until you have verified that this energy has been discharged Test equipment must be set to the 1000 V DC range The test equipment must be checked before and after the test to ensure that it functions correctly P15000017 wmf ...

Page 8: ...checks are quite complicated to do and expensive replacement parts or even modules might be needed in order to locate the fault In any case the reader should always keep the basic troubleshooting rules in mind For example the first option should not be replacement of boards or other sensitive components which may be damaged in the process the fault may still be located somewhere else for example i...

Page 9: ...se ESD working pad to lay the components down Insulation material does not protect against ESD damage 8 Do not wear combinations of clothing that can create static charges 4 4 Tools Fluke 197 Multimeter or similar with suitable wires and probes for measurements ESD kit KM857505 Standard maintenance tools Spare fuses 250V 1A 250V 2A 250V 6 3A 400V 2 6A NOTE Always make sure that you replace blown f...

Page 10: ...PU LOPCB CPU running Led is not blinking and is on display B 1 LOPCB RS232 switch is at right hand position 22 B 2 LCECPUnc CPU running Led is not blinking or LCECPUnc Change board Led is ON C LON COMMUNICATION LON Communication Is Not Working C 1 24V Car and Shaft OK Led is OFF 24 C 2 Both Hoistway Comm OK and Car Comm OK Leds are OFF 27 C 3 Hoistway Comm OK Led is OFF 28 C 4 Car Comm OK Led is O...

Page 11: ...l the time F 4 Door Open Button does not work F 5 Close Door Command Led is OFF all the time G CAR POSITION Car Position related leds Not OK G 1 77 U 77 N or 77 S not working F0083 F0109 F0052 position lost 43 G 2 61 U 61 N 30 and B30 not working correctly Fxxxx position lost 45 H DRIVE Drive Faults H 1 Drive Fault F0105 46 H 2 Drive Runs Badly 47 H 3 Drive Fault F0108 48 H 4 Drive Fault F0102 49 ...

Page 12: ...s ON but main power seems to be OFF Step Check Possible cause Action 1 Measure all phases before the main switch A phase is missing Problem with the power supply in the building Contact the building administrator owner 2 Measure all phases after the main switch A phase is missing Loose wire or defective switch Ensure that the wires are properly connected Replace the switch if it is defective P1500...

Page 13: ...ain after it has been turned ON Proceed to Step 2a a Turn power OFF unplug XS3 connector from V3F16L and measure the resistance from drive module XS3 pin 1 to 3 start permit chain Resistance is over 1MOhm Drive is defective if the resistance is over 1MOhm resistance between 0 5 and 1MOhm is ok Replace the defective V3F16L b Plug in XS3 and then unplug LCEREC X1 and turn the main switch 220 ON Does...

Page 14: ...Possible cause Action 1 Replace the F2 fuse New F2 fuse blows again immediately Proceed to Step 1a a Unplug LCE230 XD1 or LCEADO XD1 and try to power up again F2 fuse blows again immediately Short circuit in LCE230 or LCEADO Follow the circuit diagram to locate the root cause Replace the defective board b F2 fuse is OK even when the elevator tries to run Defective V3F16L Replace the defective V3F1...

Page 15: ... the brake coils between pin 1 and 3 and between 2 and 3 Typical values for brake coil resistance are for MX5 and MX6 320 Ohm 20 Ohm for MX10 220 Ohm 20 Ohm Is the measured resistance below the typical value Short circuit in the brake coil Replace the defective brake module b F2 fuse blows when the elevator tries to run and the brake coil resistance indicates that the brake coil is OK Brake power ...

Page 16: ...e is OK Step Check Symptom Possible cause Action 1 No 230VAC voltage at LOP230 XLH1 pins 1 2 and no 400VAC voltage at LCEREC X1 connector in the SEP panel Defective or loose cables between main switch 220 and LCEREC X1 Fix the loose cables Replace the damaged cables 2 No 400VAC voltage at LCEREC X2 F6 or F7 fuse is blown Replace the blown fuse P15000017 wmf P15000017 wmf ...

Page 17: ...noSpace Maintenance Instruction 2006 KONE Corporation All rights reserved Disclosure prohibited 3 No 230VAC voltage at LCEREC X3 pins 1 2 Defective transformer Replace the transformer Step Check Symptom Possible cause Action P15000017 wmf ...

Page 18: ...3 OK Led is OFF Step Check Possible cause Action 1 F3 fuse is blown 230VAC short circuit somewhere in MAP SEP Replace the F3 fuse 2 F3 fuse blows again when the door is closing opening Defective door drive or motor Replace first the door drive If it does not help replace the door motor If the motor was defective reinstall the original door drive ...

Page 19: ...tion 2006 KONE Corporation All rights reserved Disclosure prohibited 3 No 230VAC voltage at LOP230 XLH1 pins 4 5 and no 230VAC voltage at LCEREC X3 pins 3 4 in the SEP panel Defective transformer Replace the transformer Step Check Possible cause Action P15000017 wmf ...

Page 20: ...LOPCB 24V Led is OFF Step Check Possible cause Action 1 Voltage at LOPCB XL1 pins 1 2 is 18VDC 30VDC Defective LOPCB Replace the defective LOPCB 2 No 24VDC voltage at LCEREC XM16 pins 3 4 Proceed to Step 2a a Unplug LCECPUnc XM16 connector Still no 24VDC voltage at LCEREC XM16 pins 3 4 Defective LCEREC board Replace the defective LCEREC ...

Page 21: ...nector No 24VDC voltage at LCEREC XM16 pins 3 4 LCECPUnc 24V ctrl Led is OFF Short circuit in LCECPUnc Replace the defective LCECPUnc c Plug in XL1 connector No 24VDC voltage at LCEREC XM16 pins 3 4 Short circuit in LOPCB Replace the defective LOPCB Step Check Possible cause Action 1 LOPCB 5V 12V or 12V Led is OFF Defective LOPCB internal power supply Replace the defective LOPCB Step Check Possibl...

Page 22: ...hts reserved Disclosure prohibited APPENDIX B LOPCB CPU RUNNING LED IS NOT BLINKING AND IS ON DISPLAY B 1 LOPCB RS232 switch is at right hand position Step Check Possible cause Action 1 LOPCB RS232 switch is at right hand position RS232 mode is set for computer Turn the switch to left hand position ...

Page 23: ... board Led is ON Defective LCECPUnc and or defective EPROM Replace first the EPROM if it does not help replace also the LCECPUnc board 3 If the fault is still on unplug XL1 cable from both ends Measure with multimeter Is there a short circuit between ground earth and pins 3 and 4 twisted pair Typically a short circuit inside the MAP Locate the short circuit and remove it a Measure with multimeter ...

Page 24: ...ceed to Step 1a a Turn the power OFF for a minute and then turn it back ON The system does not recover Probably a short circuit or overload in the car side Proceed to Step 1b b Check the cables Any loose or damaged cables Defective or loose cables Connect loose cables properly Replace damaged cables c If the system does not recover disconnect F2KMUL board If the fault did not disappear disconnect ...

Page 25: ...a minute and then turn it back ON The system does not recover Probably a short circuit or overload in the shaft side Proceed to Step 2b b Check the cables Any loose or damaged cables Defective or loose cable Connect loose cables properly Replace damaged cables c Unplug LCECPUnc XH12 If the fault still exists disconnect LCEOPT and LCECGTW one at the time Does the fault disappear Defective LCEOPT or...

Page 26: ...nect LCEFCB and LCEFOB one at the time Does the fault disappear NOTE Multifuse on LCEREC needs about 1 minute power off to recover Defective LCEFCB or LCEFOB Replace the defective board 3 No 24V voltage between LCECPUnc board and connectors XM17 XM16 and XH12 Defective cable Fix or replace the defective cable Step Check Possible cause Action ...

Page 27: ...d Disclosure prohibited C 2 Both Hoistway Comm OK and Car Comm OK Leds are OFF Step Check Possible cause Action 1 Both Hoistway Comm OK and Car Comm OK Leds are OFF Loose cables Ensure that the cables are properly connected a Both leds are still OFF Probably a defective LCECPUnc Replace the defective LCECUPnc ...

Page 28: ... to the floor LCEFCB software corrupted Upload the software again menu 5 7 2 a Landing call test fails again Loose or defective cable between FCBs or between FCB and LCECPUnc Connect the loose cable Replace the defective cable b Unplug the landing display The landing call test is successful now Defective landing display can cause LCEFCB related problems multi fuse of the LCEFCB operates and it see...

Page 29: ... Does only one of the following fault codes appear 1101 CCB 1201 CEB 2201 CEB B side 1301 COB MUL 2301 COB MUL B side 1601 GTW 1701 OPT Follow the fault code instructions Probably one of the boards is defective Replace the defective board 2 XM13 terminal plug with jumpers in the last LCEGTW or LCEOPT is installed and jumpers included incorrectly Incorrect XM13 terminal plug connections Correct XM1...

Page 30: ...B Replace the defective board b Plug in XB18 Is LOPCB Inspection Led still ON Defective KRMRIF or F2KMUL Disconnect F2KMUL to find the defective board Replace the defective board c Move XM13 behind the first board OPT or GTW after LCECPUnc in XM13 chain Is LOPCB Inspection Led still ON Defective cable between LCEOPT and LCEGTW defective LCEOPT or LCEGTW board Replace defective cable or board Step ...

Page 31: ...urrent Replace the F1 fuse a F1 fuse blows again Short circuit in safety chain Disconnect all safety chain connectors from LCE230 LCEADO and locate the fault 2 No 230VAC voltage on connectors XLH2 XLH4 XLH5 or XLH8 Use safety chain diagram as a reference Bad contact in switch connector Replace the defective switch connector 3 230VAC voltage exists at XC1 pin 5 on LCE230 LCEADO board Defective LCE2...

Page 32: ...efective LCE230 LCEADO Replace the defective board 2 No 230VAC voltage at XC1 pin 7 Defective car door contact Replace the defective contact 3 230VAC voltage at XC1 pin 7 on LCE230 LCEADO board when elevator is in RDF mode and Inspection drive not active Defective LCE230 LCEADO LCECPUnc or flat cable between boards Replace the defective flat cable if necessary Replace boards one by one to find the...

Page 33: ...age at LOP230 XLH8 pin 3 Defective switch or contactor At each floor Check the cables and the landing door contacts 2 230VAC voltage at XH2 pin 3 on LCE230 LCEADO board when the elevator is in RDF mode and Inspection drive is not activated Defective LCE230 LCEADO LCECPUnc or flat cable between boards Replace the defective cable if necessary Replace boards one by one to find the defective board P15...

Page 34: ...main relay Led V1 is OFF all the time Hint LCEADO V1 Led indicates that both LCE and drive enable the main contactor LOPCB Main Contactor Led indicates that LCE enables the main contactor Some drive supervision prevents the drive from enabling the main contactor Check the fault log to locate the problem when the fault code is on menu display press Select to see subcodes The drive or the flat cable...

Page 35: ...ve LCE230 LCEADO defective LCECPUnc or defective drive Replace the defective component 4 LCE230 LCEADO main relay LED V1 stays ON for a while Go to Step 4a a The voltage measured in the main contactor chain XS3 pins 5 7 on V3F16L is 230VAC The drive might be defective if it does not move Replace the defective drive b The voltage measured in the main contactor chain XD1 pins 5 7 on V3F16L is 230VAC...

Page 36: ...ween XD1 and XS3 or loose connection Ensure that cable pins make contact Replace the cable if it is defective b The voltage at the V3F16L XS3 pin 3 is also 0V The problem is in the drive side Replace the defective V3F16L 2 When the Start Permit Led is ON and the elevator is standing at a floor the voltage measured between XD1 pin 3 is 230VAC Defective or loose flat cable between LCE230 LCEADO and ...

Page 37: ...ction 1 Check menu 1 95 Incorrect drive type LCE parameter Use the menu to correct the parameter 2 F0026 is the only fault in the fault log Defective flat cable between V3F16L and LCECPUnc defective V3F16L broken V3F16L D13 or D9 EPROM socket or wrong placing of EPROMS Change the flat cable if it is defective Check the EPROM sockets inside the drive Replace the defective component 3 COM fault Led ...

Page 38: ...ADO Replace the defective LCEADO 2 Elevator is running but Speed 0 1 m s Led is OFF all the time Most probably a defective LCECPUnc or V3F16L Replace the defective LCECPUnc V3F16L 3 Speed 0 1m s Led is ON all the time F0082 and F0015 appear when the elevator goes to the terminal floor Signal is cut between LCECPUnc and V3F16L defective or loose flat cable Ensure that the cable is not loose Replace...

Page 39: ...tion All rights reserved Disclosure prohibited APPENDIX F DOOR RELATED LEDS NOT OK F 1 Close Door Command Led is OFF all the time Step Check Possible cause Action 1 Close Door Command Led is OFF all the time LCECPUnc can not activate the door closing for some reason Check the fault codes ...

Page 40: ...ved Disclosure prohibited F 2 Open Door Command Led is ON all the time Step Check Possible cause Action 1 Open Door Command Led is ON all the time Closing force limiter adjustment is not OK LCECCB or AMD drive could be defective Check the closing force limiter and photocell Replace the defective component s ...

Page 41: ... time F 4 Door Open Button does not work Step Check Possible cause Action 1 Photocell Led is ON or OFF all the time Check the curtain of light module photocell and connections Replace the defective component s Step Check Possible cause Action 1 Door open button does not work Check COP buttons and F2KMUL configuration Configurate the buttons Replace the defective button s ...

Page 42: ... 5 Close Force Limiter Led is ON all the time Open Button and Photocell Leds are OFF and F0048 and F0077 fault codes are displayed Step Check Possible cause Action 1 Close Force Limiter Led is ON all the time Open Button LED and Photocell LEDs OFF and F0048 and F0077 fault codes are displayed Defective AMD drive Replace the AMD drive ...

Page 43: ... if necessary Replace the defective sensors or LCECCB b The LEDs in the LCECCB are working differently than leds in the LOPCB Defective travelling cable or LCECPUNC Measure signals at both end of the travelling cable Replace the defective travelling cable or LCECPUNC 2 Drive the elevator to an intermediate floor and go to the car roof All 77 related leds are ON Probably a defective 77 switch Repla...

Page 44: ...gged Defective LCECCB Replace the defective LCECCB 6 The problem appears only seldom or on a certain floor Incorrectly adjusted magnet Check the floors where the problem appears Adjust the magnets or switches if necessary Remove extra bolts extra pulses caused by some extra bolts incorrectly adjusted bistable switch or problem caused by adjacent magnet Step Check Possible cause Action ...

Page 45: ...rking differently than leds in LOPCB Defective travelling cable or LCECPUNC Measure signals at both end of the travelling cable Replace the defective travelling cable or LCECPUNC 2 Drive the elevator to an intermediate floor and go to the car roof All the 61 30 related leds are ON Probably defective 61 30 switch Replace the defective switch 3 The led in LCECCB stays ON when XB21 24 is unplugged De...

Page 46: ...F0105 and F0103 are continuously active power on elevator on stand by mode Mains wires on drive connectors X4 X6 marked as T1 T2 T3 are loosely connected Tighten the mains wires carefully to X4 X6 connectors T1 T2 T3 Hint Turn power OFF from the main power switch Then open carefully the screws in the terminal block T1 T2 T3 and check that it is in good condition Push wires tightly against the bott...

Page 47: ...n Update to H0 75 or newer 2 Continuous vibration appears during run Mains motor and tachometer cable shields groundings are not terminated to drive enclosure properly Fix the cable shield connections a Continuous vibration during run Check the tachometer Tachometer wheel is not round defective tachometer or tachometer brushes are dirty Clean the brushes of the tachometer Replace the defective tac...

Page 48: ...o drive enclosure Fix the shield connections a F0108 is still active Measure V3F16L XBR3 between pins 1 3 and between pins 2 3 180VDC exists No power to the brakes can be measured from XBR3 pin 3 towards pins 1 and 2 180VDC should exist at least short time when the drive tries to open the brakes Ensure that brake cable XBR3 is connected correctly 3 Drive makes a quick stop when the car passes the ...

Page 49: ...pical value for a motor in good condition is MX10 20 3 1 ohms MX05 7 0 ohms MX06 5 2 ohms Is the resistance much higher Loose or defective motor cable Connect the motor cables properly Replace defective cables c Is the resistance much lower Short circuit in motor or motor cable Replace defective motor cableV3F16L d Resistance is OK Defective V3F16L Replace defective V3F16L 2 F0102 at the end of ru...

Page 50: ...tive measure the voltage between LOPCB motor current test pins TP1 and TP2 Is the voltage over 0 5V when the elevator is not running Defective V3F16L NOTE When elevator is not running the voltage should be around 0 4V 0 5V When elevator is running the value is dependent on the type of elevator but could be like 1 5V to light direction and 4V to heavy direction Replace the defective V3F16L Step Che...

Page 51: ... heard switching ON and OFF when the elevator is standing Broken software EPROM D9 or D13 socket Ensure that software EPROM sockets are OK and EPROMs are installed correctly a Drive behaviour still abnormal Defective V3F16L Replace the defective V3F16L 2 Start permit fault F0025 occurs when a run is attempted or drive makes strange noise Relay 201 2 buzzing manufacturing fault Defective V3F16 Repl...

Page 52: ...o 774155 page 71 2 START Drive receives a certain command 3 COM FAULT LED is blinking when the drive internal power supplies are OK and serial communication to LCE is working If LED illuminates continuously there is a break in communication or fault condition LED status takes a few seconds after power up to reach normal state blinking Check the flat cable drive related fault codes and their subcod...

Page 53: ...ed APPROVALS AND VERSION HISTORY Compiled by Technical Editor Seppo Starck Checked by SEB Maintenance Specialist Jukka Lindberg Product Change Manager Ari Jokivalli Approved by SEB Maintainability Manager Seppo Valliovuo Translation approved by Issue Date Description of Change Ref CR Approved by 2006 11 10 First issue S Valliovuo ...

Page 54: ...AS 10 22 027 54 54 2006 11 10 KONE MonoSpace Maintenance Instruction 2006 KONE Corporation All rights reserved Disclosure prohibited ...

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