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© 2019 Kolpin Outdoors Inc.

 

REV 00

 

SPORTSMAN XP 550/850/1000 REINSTALLATION:

 

24.

 

Reinstall the front bumper cover on vehicle using     
retained screws.

 

25.

 

Reinstall accessory brush guard (if equipped).

 

26.

 

Reinstall red and black cables to battery terminals 
along with winch power cables (items #10 and #11) 
using screws as shown. (See illustration 1

-

42).

 

27.

 

Reinstall storage tray on the vehicle.

 

28.

 

Close the front rack and secure in place with rubber 
latches.

 

29.

 

With vehicle key in the ON position, check winch for 
proper operation.

 

 

HANDLEBAR SWITCH OPERATION:

 

When properly installed, the handlebar switch allows you to  
operate the winch while seated on the vehicle. Proper switch 
operation is shown. (See illustration 1

-

43).

 

 

 

Ill. 1

-

42

 

11

 

10

 

Battery 
Screws

 

For additional assistance, please contact Kolpin customer service department at  

 

(877) 956

-

5746 or (763) 478

-

5800 or email 

[email protected]

 

Five Year Mechanical Limited Warranty and Three Year Electrical Limited Warranty

 

 

For the period of five (5) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any mechanical 

part or mechanical parts found upon examination by Kolpin to be defective in material, workmanship, or both. For the period of three 

(3) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any electrical part or electrical parts 

found upon examination by Kolpin to be defective in material, workmanship, or both. 

 

 

All  transportation  costs  incurred  submitting  product  to  Kolpin  for  warranty  consideration  must  be  borne  by  the  purchaser.  If  Kolpin 
determines  that  the  product  must  be  returned  to  the  factory  for  credit,  please  call  1

-

877

-

956

-

5746  for  a  Return  Merchandise          

Authorization (RMA) number and   shipping instructions. 

 

 

This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper maintenance, normal wear, or 
other causes beyond the manufacturer’s control. In order to protect you and your ATV, certain parts of the winch/plow system and/or 
hardware are designed to fail when the equipment is over

-

stressed. Parts that are lost due to loosening and improper maintenance 

are  not  covered  under  warranty.  This  warranty  does  not  cover  removal  or  reinstallation  labor  fees  of  the  winch/plow  system  and     
related components.

 

 

Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s warranty.  Most hardware is 
general in nature and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification. 

 

 

Kolpin Outdoors, Inc.

 

www.kolpin.com

 

Ill. 1

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43

 

Summary of Contents for 26-3100

Page 1: ...rify accessory fitment at Kolpin com Before You Begin Read these instructions and check to be sure all parts and tools are accounted for Please retain these installation instructions for future refere...

Page 2: ...nc Plated M6 x 1 0 10mm LG 7517337 17 2 Carriage Screw Zinc Plated M8 x 1 25 20mm LG 7518479 18 2 Hex Flange Locknut Zinc Plated M8 x 1 25 7547317 19 2 Routing Clip Cable Tie Nylon 7081496 20 1 SPMN W...

Page 3: ...pwards slowly to disengage the tabs on cover from the slots as shown See illustration 1 4 6 Disconnect black negative and red positive cables from battery 7 Disconnect the black negative and red posit...

Page 4: ...nt gearcase as required per your vehicles service manual as this process will be difficult to do after the winch is installed SPORTSMAN 450 570 WINCH INSTALLATION NOTE See the Electrical Connections R...

Page 5: ...ws item 3 Check that all wires are free to move and not pinched between the vehicle chassis and the winch assembly Access is easier by inserting the black and red power cables first into window above...

Page 6: ...2014 Older Vehicles Route the supplied SPMN winch vehicle harness item 20 from the head light pod down to winch using same path behind radiator as the black and red winch power cables Connect the whit...

Page 7: ...0 570 FINAL INSPECTION 24 Confirm that all wiring is correct 25 Confirm that there are no exposed wires or terminals 26 All loose wires need to be wrapped tight and secured away from moving parts and...

Page 8: ...use during reinstallation as shown See illustration 1 26 7 Remove the winch cover from the front lower bumper cover by removing two push pin rivets The winch cover and push pin rivets will not be nee...

Page 9: ...11 9 The 26 3100 26 3110 winch assembly contains the same parts to work on Sportsman 450 570 and Sportsman XP 550 850 1000 The winch pre assembly will need the contactor to be relocated to fit on Spo...

Page 10: ...ires are free to move and not pinched between the vehicle chassis and the winch assembly Access is easier by inserting the black and red power cables first into window above front gearcase as then pos...

Page 11: ...ons using cable ties See illustrations 1 35 1 36 and 1 37 Note do not connect the winch cables to the battery at this time 16 For 2015 Newer Vehicles On vehicle locate white contactor connector on fra...

Page 12: ...specification listed being careful not to overtighten See illustration 1 40 19 For 2015 Newer Vehicles Remove cap from vehicle switch connector Then connect handlebar switch connector to the vehicle...

Page 13: ...rkmanship or both For the period of three 3 years from the purchase date Kolpin will replace for the original purchaser free of charge any electrical part or electrical parts found upon examination by...

Page 14: ...ressed If voltage is present replace winch assembly Nested and bounded cable within winch assembly Move free spool knob to the free spool position Manually pull cable out of winch until end is met and...

Page 15: ...airlead and Handlebar Switch Winch with SPMN Winch Vehicle Harness Roller Fairlead and Handlebar Switch 1 9 5 8 10 11 12 20 1 9 5 8 11 12 10 To vehicle main wire harness To vehicle main wire harness C...

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