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12

 

 

© 2019 Kolpin Outdoors Inc.

 

REV 00

 

SPORTSMAN XP 550/850/1000 WINCH                 
INSTALLATION (continued):

 

17.

 

For 2014 & Older Vehicles:  

Route the        

supplied SPMN winch vehicle harness (item 
#20) from the head light pod down to winch,  
using same path along radiator as the black 
winch power cables. Connect the white harness 
connector to the winch contactor connector. 
Route the red end (12V accessory power) of       
harness to busbar area and connect to orange 
wire on vehicle main harness as shown. Secure 
winch harness to vehicle using cable ties (item 
#2). (See illustration 1

-

39).

 

 

SPORTSMAN XP 550/850/1000 HANDLEBAR 
SWITCH INSTALLATION:

 

18.

 

Install the handlebar switch (item #1) using the  
supplied screws onto the handlebar as shown. 
Torque screws to the specification listed, being 
careful not to overtighten. (See illustration 1

-

40).

 

 

 

 

 

19.

 

For 2015 & Newer Vehicles: 

Remove cap from  

vehicle switch connector. Then connect handlebar 
switch connector to the vehicle main wire harness 
as shown. (See illustration 1

-

41).

 

20.

 

For 2014 & Older Vehicles:  

Route the supplied 

SPMN winch vehicle harness (item #20) up 
through the headlight pod towards left

-

hand grip 

area. Use cable tie (item #2) to secure switch   
connector end to handlebar as shown. Then     
connect handlebar switch connector to the winch 
harness as shown (See illustration 1

-

41).

 

 

SPORTSMAN XP 550/850/1000 FINAL           
INSPECTION:

 

21.

 

Confirm that all wiring is correct.

 

22.

 

Confirm that there are no exposed wires or terminals.

 

23.

 

All loose wires need to be wrapped tight, and secured away from moving parts 
and heat sources.

 

Ill. 1

-

39

 

Orange 
Wire

 

1

 

Ill. 1

-

40

 

Supplied 
Screws

 

 

SWITCH SCREW FASTENER 

TORQUE:

 

2 ft. lbs. (2.7 Nm)

 

Ill. 1

-

41

 

Vehicle 
Switch 
Connector

 

Summary of Contents for 26-3100

Page 1: ...rify accessory fitment at Kolpin com Before You Begin Read these instructions and check to be sure all parts and tools are accounted for Please retain these installation instructions for future refere...

Page 2: ...nc Plated M6 x 1 0 10mm LG 7517337 17 2 Carriage Screw Zinc Plated M8 x 1 25 20mm LG 7518479 18 2 Hex Flange Locknut Zinc Plated M8 x 1 25 7547317 19 2 Routing Clip Cable Tie Nylon 7081496 20 1 SPMN W...

Page 3: ...pwards slowly to disengage the tabs on cover from the slots as shown See illustration 1 4 6 Disconnect black negative and red positive cables from battery 7 Disconnect the black negative and red posit...

Page 4: ...nt gearcase as required per your vehicles service manual as this process will be difficult to do after the winch is installed SPORTSMAN 450 570 WINCH INSTALLATION NOTE See the Electrical Connections R...

Page 5: ...ws item 3 Check that all wires are free to move and not pinched between the vehicle chassis and the winch assembly Access is easier by inserting the black and red power cables first into window above...

Page 6: ...2014 Older Vehicles Route the supplied SPMN winch vehicle harness item 20 from the head light pod down to winch using same path behind radiator as the black and red winch power cables Connect the whit...

Page 7: ...0 570 FINAL INSPECTION 24 Confirm that all wiring is correct 25 Confirm that there are no exposed wires or terminals 26 All loose wires need to be wrapped tight and secured away from moving parts and...

Page 8: ...use during reinstallation as shown See illustration 1 26 7 Remove the winch cover from the front lower bumper cover by removing two push pin rivets The winch cover and push pin rivets will not be nee...

Page 9: ...11 9 The 26 3100 26 3110 winch assembly contains the same parts to work on Sportsman 450 570 and Sportsman XP 550 850 1000 The winch pre assembly will need the contactor to be relocated to fit on Spo...

Page 10: ...ires are free to move and not pinched between the vehicle chassis and the winch assembly Access is easier by inserting the black and red power cables first into window above front gearcase as then pos...

Page 11: ...ons using cable ties See illustrations 1 35 1 36 and 1 37 Note do not connect the winch cables to the battery at this time 16 For 2015 Newer Vehicles On vehicle locate white contactor connector on fra...

Page 12: ...specification listed being careful not to overtighten See illustration 1 40 19 For 2015 Newer Vehicles Remove cap from vehicle switch connector Then connect handlebar switch connector to the vehicle...

Page 13: ...rkmanship or both For the period of three 3 years from the purchase date Kolpin will replace for the original purchaser free of charge any electrical part or electrical parts found upon examination by...

Page 14: ...ressed If voltage is present replace winch assembly Nested and bounded cable within winch assembly Move free spool knob to the free spool position Manually pull cable out of winch until end is met and...

Page 15: ...airlead and Handlebar Switch Winch with SPMN Winch Vehicle Harness Roller Fairlead and Handlebar Switch 1 9 5 8 10 11 12 20 1 9 5 8 11 12 10 To vehicle main wire harness To vehicle main wire harness C...

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