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© 2019 Kolpin Outdoors Inc.

 

REV 00

 

This Kit includes:

 

• 

Socket Set, Torx Bit

 

• 

Hex Key Set, Metric

 

• 

Torque Wrench

 

• 

Wire Cutter

 

Tools Required: 

 

• 

Safety Glasses

 

• 

Socket Set, Metric

 

• 

Screwdriver, Phillips

 

Item 

 

Qty 

 

Part Description 

 

Part Number 

 

26

-

3100

 

26

-

3110

 

 

1

 

Handlebar Switch

 

2207175 

 

2

 

5

 

Cable Ties, Nylon

 

-

 

 

3

 

4

 

Hex Flange Screw, Zinc Plated, M8 x 1.25 

-

 25mm LG

 

-

 

 

4

 

1

 

Mounting Bracket

 

25

-

3410 

 

5

 

1

 

Winch 

-

 Kolpin, 2500lb. / 3500lb.

 

25

-

9250R

 

25

-

9350R

 

6

 

1

 

Hook, Winch Latch

 

RPR0108

 

7

 

1

 

Winch Cable, (Steel 

-

 2500lb.) / (Synthetic 

-

 3500lb.)

 

85062

 

85064

 

8

 

1

 

Winch Connection Cable, Yellow 6 GA (368mm)

 

9

 

1

 

Winch Connection Cable, Blue 6 GA (267mm)

 

10

 

1

 

Power Connection Cable, Black 6 GA (510mm)

 

11

 

1

 

Power Connection Cable, Red 6 GA (530mm)

 

12

 

1

 

Contactor, Solenoid, 12V

 

85068

 

13

 

1

 

Roller Fairlead

 

85069

 

14

 

1

 

Rubber Winch Stopper (only included on 3500lb.)

 

85080

 

15

 

4

 

Button Screw, Zinc Plated, M8 x 1.25 

-

 20mm LG

 

16

 

2

 

Socket Head Cap Screw, Zinc Plated, M6 x 1.0 

-

 10mm LG

 

7517337

 

17

 

2

 

Carriage Screw, Zinc Plated, M8 x 1.25 

-

 20mm LG

 

7518479

 

18

 

2

 

Hex Flange Locknut, Zinc Plated, M8 x 1.25

 

7547317

 

19

 

2

 

Routing Clip Cable Tie, Nylon

 

7081496

 

20

 

1

 

SPMN Winch Vehicle Harness

 

22

 

1

 

Instruction Guide (not shown)

 

Service Free Spool Handle Knob (not included in kit)

 

85072

 

21

 

2

 

Locknut, Zinc Plated, #10

-

32

 

7547341

 

Assembly Time: 

Approximately 20 minutes

 

Sportsman XP Note: 

If you need to install this kit on a Sportsman XP 550/850/1000, see the instructions and photos 

on page 8. The XP instructions shows the contactor location and wire routing for that configuration, and reassemble the 
contactor and wiring to match those photos. Then follow the preceding instructions for final installation.

 

Important: 

Your Kolpin Sportsman Quick

-

Mount Winch Kit is exclusively designed for your vehicle. Please read the 

installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For 
your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown. 

 

Summary of Contents for 26-3100

Page 1: ...rify accessory fitment at Kolpin com Before You Begin Read these instructions and check to be sure all parts and tools are accounted for Please retain these installation instructions for future refere...

Page 2: ...nc Plated M6 x 1 0 10mm LG 7517337 17 2 Carriage Screw Zinc Plated M8 x 1 25 20mm LG 7518479 18 2 Hex Flange Locknut Zinc Plated M8 x 1 25 7547317 19 2 Routing Clip Cable Tie Nylon 7081496 20 1 SPMN W...

Page 3: ...pwards slowly to disengage the tabs on cover from the slots as shown See illustration 1 4 6 Disconnect black negative and red positive cables from battery 7 Disconnect the black negative and red posit...

Page 4: ...nt gearcase as required per your vehicles service manual as this process will be difficult to do after the winch is installed SPORTSMAN 450 570 WINCH INSTALLATION NOTE See the Electrical Connections R...

Page 5: ...ws item 3 Check that all wires are free to move and not pinched between the vehicle chassis and the winch assembly Access is easier by inserting the black and red power cables first into window above...

Page 6: ...2014 Older Vehicles Route the supplied SPMN winch vehicle harness item 20 from the head light pod down to winch using same path behind radiator as the black and red winch power cables Connect the whit...

Page 7: ...0 570 FINAL INSPECTION 24 Confirm that all wiring is correct 25 Confirm that there are no exposed wires or terminals 26 All loose wires need to be wrapped tight and secured away from moving parts and...

Page 8: ...use during reinstallation as shown See illustration 1 26 7 Remove the winch cover from the front lower bumper cover by removing two push pin rivets The winch cover and push pin rivets will not be nee...

Page 9: ...11 9 The 26 3100 26 3110 winch assembly contains the same parts to work on Sportsman 450 570 and Sportsman XP 550 850 1000 The winch pre assembly will need the contactor to be relocated to fit on Spo...

Page 10: ...ires are free to move and not pinched between the vehicle chassis and the winch assembly Access is easier by inserting the black and red power cables first into window above front gearcase as then pos...

Page 11: ...ons using cable ties See illustrations 1 35 1 36 and 1 37 Note do not connect the winch cables to the battery at this time 16 For 2015 Newer Vehicles On vehicle locate white contactor connector on fra...

Page 12: ...specification listed being careful not to overtighten See illustration 1 40 19 For 2015 Newer Vehicles Remove cap from vehicle switch connector Then connect handlebar switch connector to the vehicle...

Page 13: ...rkmanship or both For the period of three 3 years from the purchase date Kolpin will replace for the original purchaser free of charge any electrical part or electrical parts found upon examination by...

Page 14: ...ressed If voltage is present replace winch assembly Nested and bounded cable within winch assembly Move free spool knob to the free spool position Manually pull cable out of winch until end is met and...

Page 15: ...airlead and Handlebar Switch Winch with SPMN Winch Vehicle Harness Roller Fairlead and Handlebar Switch 1 9 5 8 10 11 12 20 1 9 5 8 11 12 10 To vehicle main wire harness To vehicle main wire harness C...

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