Kold-Ban International, Ltd. KSM PLC Installation & Operation Manual Download

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KAPower Starting Module (KSM)

With

Programmable Logic Controller (PLC)

INSTALLATION – OPERATION

MANUAL

Gen 3. Rev D

KBI/Kold-Ban International, Ltd.

8390 Pingree Road, Lake In The Hills, Illinois 60156-9637 U.S.A.

(800) 527-8278, (847) 658-8561, Fax (847) 658-9280, www.koldban.com

ATA VMRS - T44 KLDBN

KBI®

KAPower®

Rev. D

n 3

& 2

4 V

olt

Summary of Contents for KSM PLC

Page 1: ...NSTALLATION OPERATION MANUAL Gen 3 Rev D KBI Kold Ban International Ltd 8390 Pingree Road Lake In The Hills Illinois 60156 9637 U S A 800 527 8278 847 658 8561 Fax 847 658 9280 www koldban com ATA VMR...

Page 2: ...button switch 3 Wiring harness Not Shown 4 Terminal grease Not Shown 5 Protective boots Not Shown ITEMS NEEDED FOR INSTALLATION 1 Battery cables 4 0 cable is recommended 2 Terminals for battery cable...

Page 3: ...materials adjacent to the point of short circuit may follow it In case of accidental short circuit ing of the KAPower module or individual capacitors it is necessary to disconnect the KAPower module i...

Page 4: ..._________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________...

Page 5: ...Cycles Performance Virtually Unaffected by Temperatures Increases the Life of Batteries Requires NO Maintenance Safe Easy to Install KAPower Basic Description The KAPower module is an energy storage d...

Page 6: ...er KSM module will clear any lids and other movable parts Install the KAPower KSM module as close to the engine s cranking motor as possible Avoid locations that are subject to extreme heat humidity r...

Page 7: ...KSM to the vehicle or equipment is critical Make sure to provide good clean robust cable interface connections 6 The closer the KSM is located to the engine s cranking motor the shorter the cable len...

Page 8: ...hoods lids covers and other movable vehicle or equipment parts Install the KSM module as close to the engine s cranking motor as possible Avoid locations that are subject to extreme heat humidity road...

Page 9: ...9 10 12 cell KSM The J1939 connector is used for KBI Factory programing only Contact KBI for details...

Page 10: ...r DT04C3P GENERAL WIRING INSTALLATION PROCEDURE CAUTION KSM Power Stud Nuts should be torqued to 180 Inch Pounds CONNECTORS LOCATED ON THE END FACEPLATE OF THE KSM ENCLOSURE END FACEPLATE OF THE KSM E...

Page 11: ...tors the condition of the KAPower Module and will close or open the Contactor Relay inside the KSM based on the preprogrammed parameters inside the PLC When the engine is stopped the equipment is turn...

Page 12: ...t pin four 4 of the wire interface connector you must find a 5 Amp power source from the vehicle key on ignition source that is live only when the engine is cranking and running Install a five 5 amp f...

Page 13: ...s applications where the rear start feature is desired a second DPST Switch can be installed in the rear start location wired in parallel with the front start DPST switch OEM Push Bu on or Key Switch...

Page 14: ...e engine should begin to crank over with power being supplied from both the KSM capacitor module and the standard batteries Once the engine starts and the DPST switch is released the KSM internal PLC...

Page 15: ...nector Refer to pages 10 13 Check the circuit breaker and contactor relay within the KSM module In order to service or replace any of these components you will have to remove the cover of the KSM encl...

Page 16: ...sues such as shorts chafing or bad connections and components The PLC Module is a sealed unit It cannot be serviced If additional troubleshooting is required contact KBI STORAGE The KAPower module sho...

Page 17: ...and workmanship for one 1 year from the date of purchase Failure due to accident abuse neglect use other than in the intended application specified in this manual improper installation or maintenance...

Page 18: ...18...

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